47
TR116A
NOTE: For steps 6-9, use photo TR115A.
6. Remove the shift shaft (A); then remove the shift
fork shaft (B) and holding the shift fork away from
the shift cam (C), remove the shift cam.
TR115A
7. Remove the main shaft assembly (D) along with the
shift fork (E). Account for a spacer and washer.
8. Remove the countershaft (F).
9. Remove two cap screws securing the bearing retain-
ers to the crankcase; then using a press or plastic
mallet, remove the driveshaft assembly (G) from the
crankcase.
TR120A
10. Using the appropriate bearing puller or driver,
remove the required bearings from the crankcase
halves.
Servicing Center
Crankcase Components
To disassemble the main shaft, use the following proce-
dure.
1. Remove the spacer (A), washer (B), forward gear
(C), and forward gear bushing (D).
TR130A
2. Remove the forward/reverse shift dog (E); then
remove the snap ring (F).
TR133A
3. Remove the splined washer (G); then remove the
reverse gear (I), reverse gear bearing (H), and thrust
washer (J). The main shaft is now disassembled for
inspection of components.
TR131A
INSPECTING
1. Inspect all gear teeth and shift dog lugs for excessive
wear, chipping, or cracking.
