18
TR241A
CLEANING AND INSPECTING
1. Clean all body components with soap and water.
2. Inspect the body and fenders for cracks.
3. Inspect threaded areas of all mounting studs for strip-
ping.
4. Inspect for missing decals.
INSTALLING
1. Place the front and rear fenders into position on the
frame and secure with the existing hardware; then
install the gas tank cover. Tighten all fasteners
securely.
2. Connect the headlight and taillight connectors; then
install the shift knob.
3. Making sure the locating tabs engage the appropriate
slots in the fenders, install the side panels.
TR240B
4. Install the mud guards and secure to the fenders and
foot rest supports with the existing hardware. Make
sure all locating tabs are appropriately engaged with
the fenders and side panels.
TR240A
5. Install the front center cover; then install the front
and rear racks. Tighten all fasteners securely.
6. Install the battery; then connect the positive battery
cable, negative battery cable, and install the battery
cover.
NOTE: Always install the positive cable first; then
install the negative cable.
7. Install the seat making sure it locks securely in place.
Steering Post Cover/
Instrument Pod
REMOVING
1. Remove the reinstallable rivet on the front of the
instrument pod and the two cap screws on the rear;
then lift the assembly off and disconnect the speed-
ometer cable.
2. Remove the self-tapping screw securing the LCD
gauge assembly to the instrument pod; then remove
the LCD gauge.
NOTE: The LCD gauge is not a serviceable compo-
nent. If any functions are incorrect or indicator lights
do not illuminate, the LCD gauge must be replaced.
INSTALLING
1. Connect the main harness connector to the LCD
gauge; then connect the ignition harness to the igni-
tion connectors.
2. Place the instrument pod onto the mounting bracket;
then secure with the reinstallable rivet and two cap
screws.
Steering Post/Tie Rods
REMOVING
1. Remove the front rack and front center panel.
2. Remove the instrument pod; then remove the cap
screws securing the handlebar to the steering post.
Account for two handlebar holders.
