34
KM705
11. Install the cam chain tensioner cover bolt and tighten
to 36 in.-lb.
12. Check that the cam gear alignment marks are cor-
rectly oriented; then install and tighten the internal
cylinder head to cylinder cap screws to 7 ft-lb.
13. Install the cylinder head cover with a new O-ring and
tighten securely.
Left-Side Components
NOTE: For efficiency, it is preferable to remove and
disassemble only those components which need to
be addressed and to service only those components.
The technician should use discretion and sound
judgment.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Left-Side
Components
A. Kick Starter
B. V-Belt Cover
C. Drive Pulley
D. Driven Pulley/Centrifugal Clutch
Assembly
1. Mark and remove the kick starter lever.
TR082A
2. Remove the cap screws securing the V-belt cover;
then remove the cover noting the location of the two
dowel pins. Note the condition of the V-belt cover
gasket. Replace if damaged.
KM253
3. Using a suitable holder to prevent the drive pulley
from turning, remove the drive pulley nut and starter
ratchet; then remove the drive pulley face.
KM365
4. Hold the centrifugal clutch with a suitable holder;
then remove the clutch retaining nut and clutch col-
lar.
AT THIS POINT
To service any one specific component, only limited dis-
assembly of components may be necessary. Note the
AT THIS POINT information in each sub-section.
