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INTRODUCTION
0 - 3
RSV
1000
R - RSV
1000
R FACTORY
0.1. INTRODUCTION
0.1.1. INTRODUCTION
-
This manual provides the information required for normal servicing.
-
This publication is intended for use by
Aprilia
dealerships and their qualified mechanics; many concepts have been
omitted inasmuch as their inclusion would be superfluous for such an audience. Since complete mechanical expla-
nations have not been included in this manual, the reader must be familiar with basic notions of mechanics, as well
as with basic repair procedures. Without such familiarity, repairs and checks could be ineffective and even hazard-
ous. Since the repair and vehicle check instructions are not exhaustive, special care must be taken to prevent
damage and injury. To ensure maximum customer satisfaction with the vehicle,
Aprilia S.p.A.
continuously im-
proves its products and their documentation. The main technical modifications and changes in repair procedures
are communicated to all
Aprilia
dealerships and agencies worldwide. Such modifications will be supplied in subse-
quent editions of the manual. In case of doubt regarding specific repairs or checks, contact the
Aprilia
SERVICE
DEPARTMENT; we will be pleased to provide all necessary information and assistance as well as keeping you up-
dated on changes and modifications to the vehicle.
Aprilia S.p.A.
reserves the right to make changes to its products at any time, barring any such changes as may alter
the essential features of a product as specified in the relevant manual.
All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,
are reserved in all countries.
The mention of third parties’ products is only made for information purposes, and constitutes no engagement.
Aprilia S.p.A.
is not liable in any way for the performance or use of their products.
First edition: October 2003
Designed and printed by:
DECA srl
via Risorgimento, 23/1 - 48022 Lugo (RA) - Italy
Tel. +39 - 0545 35235
Fax +39 - 0545 32844
E-mail: [email protected]
www.decaweb.it
On behalf of:
Aprilia S.p.A.
Via G. Galilei, 1 – 30033 Noale (VE) – Italy
Tel. +39 – (0)41 58 29 111
Fax +39 – (0)41 58 29 190
www.aprilia.com
www.serviceaprilia.com
Summary of Contents for RSV 1000 R
Page 2: ...INTRODUCTION 0 1 RSV 1000 R RSV 1000 R FACTORY INTRODUCTION 0 ...
Page 8: ...GENERAL INFORMATION 1 1 RSV 1000 R RSV 1000 R FACTORY GENERAL INFORMATION 1 ...
Page 23: ...GENERAL INFORMATION 1 16 RSV 1000 R RSV 1000 R FACTORY 3 4 5 6 ...
Page 24: ...GENERAL INFORMATION 1 17 RSV 1000 R RSV 1000 R FACTORY 7 8 9 10 ...
Page 25: ...GENERAL INFORMATION 1 18 RSV 1000 R RSV 1000 R FACTORY 11 12 13 14 ...
Page 26: ...GENERAL INFORMATION 1 19 RSV 1000 R RSV 1000 R FACTORY 14a 15 Muffler stamping ...
Page 27: ...GENERAL INFORMATION 1 20 RSV 1000 R RSV 1000 R FACTORY 1 2 3 4 ...
Page 28: ...GENERAL INFORMATION 1 21 RSV 1000 R RSV 1000 R FACTORY 5 6 7 8 ...
Page 29: ...GENERAL INFORMATION 1 22 RSV 1000 R RSV 1000 R FACTORY 9 10 11 12 ...
Page 30: ...GENERAL INFORMATION 1 23 RSV 1000 R RSV 1000 R FACTORY 13 14 15 15a ...
Page 31: ...GENERAL INFORMATION 1 24 RSV 1000 R RSV 1000 R FACTORY 16 Muffler stamping ...
Page 48: ...GENERAL TECHNICAL INFORMATION 2 16 RSV 1000 R RSV 1000 R FACTORY ENGINE TOOLS ...
Page 50: ...GENERAL TECHNICAL INFORMATION 2 18 RSV 1000 R RSV 1000 R FACTORY MISCELLANEOUS TOOLS ...
Page 66: ...GENERAL TECHNICAL INFORMATION 2 34 RSV 1000 R RSV 1000 R FACTORY 2 1 9 SYSTEMS DIAGRAM BRAKES ...
Page 67: ...GENERAL TECHNICAL INFORMATION 2 35 RSV 1000 R RSV 1000 R FACTORY GAS RECOVERY FROM CRANKCASE ...
Page 68: ...FUEL SYSTEM 3 1 RSV 1000 R RSV 1000 R FACTORY FUEL SYSTEM 3 ...
Page 71: ...FUEL SYSTEM 3 4 RSV 1000 R RSV 1000 R FACTORY 3 1 2 INJECTION SYSTEM DIAGRAM ...
Page 95: ...ENGINE 4 1 RSV 1000 R RSV 1000 R FACTORY ENGINE 4 ...
Page 113: ...ENGINE 4 19 RSV 1000 R RSV 1000 R FACTORY Detach the spark plug cap ...
Page 146: ...CYCLE PARTS 5 1 RSV 1000 R RSV 1000 R FACTORY CYCLE PARTS 5 ...
Page 167: ...CYCLE PARTS 5 22 RSV 1000 R RSV 1000 R FACTORY 5 2 FRONT FORK 5 2 1 DIAGRAM RSV R ...
Page 172: ...CYCLE PARTS 5 27 RSV 1000 R RSV 1000 R FACTORY Extract the fork leg ...
Page 181: ...CYCLE PARTS 5 36 RSV 1000 R RSV 1000 R FACTORY Tighten the top cap to the specified torque ...
Page 187: ...CYCLE PARTS 5 42 RSV 1000 R RSV 1000 R FACTORY Remove the ring and wiper seal ...
Page 188: ...CYCLE PARTS 5 43 RSV 1000 R RSV 1000 R FACTORY ...
Page 195: ...CYCLE PARTS 5 50 RSV 1000 R RSV 1000 R FACTORY Tighten the top cap to the specified torque ...
Page 209: ...CYCLE PARTS 5 64 RSV 1000 R RSV 1000 R FACTORY 5 3 STEERING BEARING 5 3 1 DIAGRAM ...
Page 221: ...CYCLE PARTS 5 76 RSV 1000 R RSV 1000 R FACTORY ...
Page 246: ...CYCLE PARTS 5 101 RSV 1000 R RSV 1000 R FACTORY ...
Page 253: ...CYCLE PARTS 5 108 RSV 1000 R RSV 1000 R FACTORY ...
Page 260: ...CYCLE PARTS 5 115 RSV 1000 R RSV 1000 R FACTORY ...
Page 284: ...COOLING SYSTEM 6 1 RSV 1000 R RSV 1000 R FACTORY COOLING SYSTEM 6 ...
Page 289: ...ELECTRICAL SYSTEM 7 1 RSV 1000 R RSV 1000 R FACTORY ELECTRICAL SYSTEM 7 ...
Page 293: ...ELECTRICAL SYSTEM 7 5 RSV 1000 R RSV 1000 R FACTORY 7 1 2 ELECTRICAL EQUIPMENT CHECK TABLE ...
Page 306: ...ELECTRICAL SYSTEM 7 18 RSV 1000 R RSV 1000 R FACTORY 7 1 5 WIRING DIAGRAM ...