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GENERAL INFORMATION
1 - 6
RSV
1000
R - RSV
1000
R FACTORY
COOLANT
The coolant is composed of ethylene glycol that, under certain conditions, can become inflammable and send forth
invisible flames causing severe burns.
DANGER
Be careful not to spill the coolant on the red-hot parts of the engine and the exhaust system: it may catch
fire and send forth invisible flames.
In case any maintenance operation should be required, it is advisable to use latex gloves.
Even if toxic, coolant has a sweet flavor. Never leave it inside open containers or within the reach of
animals to prevent the risk of drinking.
KEEP IT AWAY FROM CHILDREN.
Do not remove the radiator plug when the engine is hot. The coolant is under pressure and could cause
severe burns.
HYDROGEN GAS AND BATTERY ELECTROLYTE
DANGER
The battery electrolyte is a toxic, caustic substance containing sulphuric acid and thus able to cause
severe burns in case of contact.
Always wear tight gloves and protective clothes when handling this fluid.
If the electrolyte gets in contact with the skin, carefully wash the parts of your body that get in contact
with the fluid with abundant fresh water.
Always use a protection for your eyes since even a very small amount of the battery fluid can cause
blindness. In the event of contact with your eyes, carefully wash them with water for fifteen minutes and
then consult immediately an eye specialist.
Should you accidentally drink some fluid, drink abundant water or milk, then drink milk of magnesia or
vegetable oil and consult a doctor immediately. The battery releases explosive gases. Keep flames,
sparks, cigarettes and any other heat source away from it. Make sure the room is well aerated when
servicing or recharging the battery.
KEEP IT AWAY FROM CHILDREN.
The battery fluid is corrosive.
Do not pour it on the plastic parts.
Make sure that the electrolyte acid is suitable for the type of battery used.
GENERAL PRECAUTIONS AND INFORMATION
Follow these instructions closely when repairing, disassembling or reassembling the motorcycle or its components.
DANGER
Using bare flames is strictly forbidden when working on the motorcycle. Before servicing or inspecting
the motorcycle: stop the engine and remove the key from the ignition switch; allow for the engine and
exhaust system to cool down; where possible, lift the motorcycle using adequate equipment placed on
firm and level ground. Be careful of any parts of the engine or exhaust system which may still be hot to
the touch to avoid scalds or burns.
Never put any mechanical parts or other vehicle components in your mouth when you have both hands
busy. None of the motorcycle components is edible. Some components are harmful to the human body
or toxic.
Unless expressly specified otherwise, motorcycle assemblies are refitted or re-assembled by reversing
the removal or dismantling procedure. Where a procedure is cross-referred to relevant sections in the
manual, proceed sensibly to prevent shifting any parts unless strictly necessary. Never attempt to polish
matte-finished surfaces with lapping compounds.
Never use fuel instead of solvent to clean the motorcycle.
Do not clean any rubber or plastic parts or the seat with alcohol, gasoline or solvents. Clean with water
and neutral detergent.
Always disconnect the battery negative (–) lead before soldering any electrical components.
When two or more persons service the same motorcycle together, special care must be taken to avoid
personal injury.
BEFORE DISASSEMBLING ANY COMPONENTS
•
Clean off all dirt, mud, and dust and clear any foreign objects from the vehicle before disassembling any compo-
nents.
•
Use the model-specific special tools where specified.
Summary of Contents for RSV 1000 R
Page 2: ...INTRODUCTION 0 1 RSV 1000 R RSV 1000 R FACTORY INTRODUCTION 0 ...
Page 8: ...GENERAL INFORMATION 1 1 RSV 1000 R RSV 1000 R FACTORY GENERAL INFORMATION 1 ...
Page 23: ...GENERAL INFORMATION 1 16 RSV 1000 R RSV 1000 R FACTORY 3 4 5 6 ...
Page 24: ...GENERAL INFORMATION 1 17 RSV 1000 R RSV 1000 R FACTORY 7 8 9 10 ...
Page 25: ...GENERAL INFORMATION 1 18 RSV 1000 R RSV 1000 R FACTORY 11 12 13 14 ...
Page 26: ...GENERAL INFORMATION 1 19 RSV 1000 R RSV 1000 R FACTORY 14a 15 Muffler stamping ...
Page 27: ...GENERAL INFORMATION 1 20 RSV 1000 R RSV 1000 R FACTORY 1 2 3 4 ...
Page 28: ...GENERAL INFORMATION 1 21 RSV 1000 R RSV 1000 R FACTORY 5 6 7 8 ...
Page 29: ...GENERAL INFORMATION 1 22 RSV 1000 R RSV 1000 R FACTORY 9 10 11 12 ...
Page 30: ...GENERAL INFORMATION 1 23 RSV 1000 R RSV 1000 R FACTORY 13 14 15 15a ...
Page 31: ...GENERAL INFORMATION 1 24 RSV 1000 R RSV 1000 R FACTORY 16 Muffler stamping ...
Page 48: ...GENERAL TECHNICAL INFORMATION 2 16 RSV 1000 R RSV 1000 R FACTORY ENGINE TOOLS ...
Page 50: ...GENERAL TECHNICAL INFORMATION 2 18 RSV 1000 R RSV 1000 R FACTORY MISCELLANEOUS TOOLS ...
Page 66: ...GENERAL TECHNICAL INFORMATION 2 34 RSV 1000 R RSV 1000 R FACTORY 2 1 9 SYSTEMS DIAGRAM BRAKES ...
Page 67: ...GENERAL TECHNICAL INFORMATION 2 35 RSV 1000 R RSV 1000 R FACTORY GAS RECOVERY FROM CRANKCASE ...
Page 68: ...FUEL SYSTEM 3 1 RSV 1000 R RSV 1000 R FACTORY FUEL SYSTEM 3 ...
Page 71: ...FUEL SYSTEM 3 4 RSV 1000 R RSV 1000 R FACTORY 3 1 2 INJECTION SYSTEM DIAGRAM ...
Page 95: ...ENGINE 4 1 RSV 1000 R RSV 1000 R FACTORY ENGINE 4 ...
Page 113: ...ENGINE 4 19 RSV 1000 R RSV 1000 R FACTORY Detach the spark plug cap ...
Page 146: ...CYCLE PARTS 5 1 RSV 1000 R RSV 1000 R FACTORY CYCLE PARTS 5 ...
Page 167: ...CYCLE PARTS 5 22 RSV 1000 R RSV 1000 R FACTORY 5 2 FRONT FORK 5 2 1 DIAGRAM RSV R ...
Page 172: ...CYCLE PARTS 5 27 RSV 1000 R RSV 1000 R FACTORY Extract the fork leg ...
Page 181: ...CYCLE PARTS 5 36 RSV 1000 R RSV 1000 R FACTORY Tighten the top cap to the specified torque ...
Page 187: ...CYCLE PARTS 5 42 RSV 1000 R RSV 1000 R FACTORY Remove the ring and wiper seal ...
Page 188: ...CYCLE PARTS 5 43 RSV 1000 R RSV 1000 R FACTORY ...
Page 195: ...CYCLE PARTS 5 50 RSV 1000 R RSV 1000 R FACTORY Tighten the top cap to the specified torque ...
Page 209: ...CYCLE PARTS 5 64 RSV 1000 R RSV 1000 R FACTORY 5 3 STEERING BEARING 5 3 1 DIAGRAM ...
Page 221: ...CYCLE PARTS 5 76 RSV 1000 R RSV 1000 R FACTORY ...
Page 246: ...CYCLE PARTS 5 101 RSV 1000 R RSV 1000 R FACTORY ...
Page 253: ...CYCLE PARTS 5 108 RSV 1000 R RSV 1000 R FACTORY ...
Page 260: ...CYCLE PARTS 5 115 RSV 1000 R RSV 1000 R FACTORY ...
Page 284: ...COOLING SYSTEM 6 1 RSV 1000 R RSV 1000 R FACTORY COOLING SYSTEM 6 ...
Page 289: ...ELECTRICAL SYSTEM 7 1 RSV 1000 R RSV 1000 R FACTORY ELECTRICAL SYSTEM 7 ...
Page 293: ...ELECTRICAL SYSTEM 7 5 RSV 1000 R RSV 1000 R FACTORY 7 1 2 ELECTRICAL EQUIPMENT CHECK TABLE ...
Page 306: ...ELECTRICAL SYSTEM 7 18 RSV 1000 R RSV 1000 R FACTORY 7 1 5 WIRING DIAGRAM ...