APAR AR654 User Instruction Download Page 26

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12.4.2.1. PID REGULATION

 

The PID algorithm enables achieving smaller control errors (e.g. 
temperature) than the ON-OFF method with hysteresis.  However, the 
algorithm requires selecting the characteristic parameters for the specific 
controlled object (e.g. a furnace).  In order to simplify the operation, the 
controller is provided with the advanced PID parameter selection functions 
described in chapter 12.4.2.2. Also, it is always possible to manually correct 
the settings (chapter 12.4.2.3). 
PID type control is active when the 

PID Selection for the SP...

 parameter 

(both for the setpoint values for the individual outputs, chapter 12.4.1, and 
for sections of program control, chapter 12.4.2) indicates one of the 

Sets of 

PID parameters

 (chapter 12.4.2). The location of the 

Proportional band Pb

 

in relation to the setpoint value 

SP

 is shown in drawings 12.4.2.1 a) and b). 

The impact of the integrating and differentiating component of the PID 
control is set by the parameters 

Integration time constant Ti

 and 

Differentiation time constant Td

. The parameter 

Impulse parameter Tc

 

applies only to outputs of the P/SSR type. If the PID algorithm is 
implemented by the 0/4÷20 mA or 0/2÷10 V analogue output, the 

Pulsing 

period Tc

 parameter is insignificant. Then the output signal may assume 

intermediate values from the entire range of variability of the output. 
Regardless of the type of the output, the correction of its state always takes 
place every 1 s. 
The principle of P-type control (proportional control) for the P/SSR output is 
shown in figures d) and e) and, that for the analogue output, in figure c). 

Fig. 12.4.2.1. Principle of operation of PID control: 
a) location of the range of proportionality 

Pb

 in relation to the setpoint    

     value 

SP

 for heating (parameter 

Control type

 = 

Reverse/heating

b) location of the range of proportionality 

Pb

 in relation to the setpoint   

     value 

SP

 for cooling (

Control type

 = 

Direct/cooling

)  

c) state of the 0/4÷20 mA or 0/2÷10 V analogue output 
d) filling coefficient for the bistate output of the P/SSR type 
e) state of the P/SSR output (for the measured value within the   
     proportionality range 

Pb

 

12.4.2.2. AUTOTUNING OF PID PARAMETERS

 

In order to use the PID parameter selection function for a specific control output, it is firs necessary to select the 

Set of PID parameters 

(using the parameters 

PID selection for SP1

 or 

SP2

, chapter 12.4.1) for which the calculated 

data will be saved, and then to set the autotuning type (using the parameter 

Autotuning  of PID parameters

). The 

autotuning starts at the time of start of the control (automatic or manual, chapter 12.4.1.1). Operation of 
autotuning is independent for each of the outputs and is signalized with the message 

ST-PID

 in the status of the 

control channel shown in the window of the 

CONTROL

 type (chapter 11.2) and in the 

Quick configuration screen

 

(chapter 11.7).  
The value of the 

Autotuning  of PID parameters

 determines the selection of the method of selection of PID parameters: 

a)

 

Automatic selection (continuous mode)

 - the controller continuously checks if there are appropriate conditions 

for starting the tuning and tests the object in order to select the proper method. The algorithm continuously 
forces operation in the PID mode. The necessary condition for initiation of the PID parameters selection 
procedure is the location of the current measured value 

PV

 (indicated by the parameter 

Assignment of control 

signal

) outside of the insensitivity zone defined as the sum of the values of the parameters 

Proportional band 

 

Summary of Contents for AR654

Page 1: ...IVERSAL FOUR CHANNEL CONTROLLER WITH PROCESS RECORDING AND ATIMER Version 1 0 1 2017 03 24 APAR SALES OFFICE 05 090 Raszyn ul Ga czy skiego 6 Tel 48 22 101 27 31 48 22 853 49 30 E mail automatyka apar...

Page 2: ...TOUCHSCREEN 10 11 DESCRIPTION OF DATA SHOWN ON THE LCD DISPLAY 12 11 1 UPPERAND LOWER DEVICE STATUS BAR 12 11 2 VIEW OFAMEASUREMENT GROUPAND CONTROL PARAMETERS CONTROL 13 11 3 VIEW OFAMEASUREMENT GRO...

Page 3: ...MODBUS RTU TCP 37 21 USER S NOTES 40 Please pay particular attention to the text marked with this sign The manufacturer reserves the right to make changes to the design and the software firmware of t...

Page 4: ...N to change the operating modes of the associated outputs control start stop selection of the day night setpoint value manual automatic mode for outputs the analogue outputs are logically connected to...

Page 5: ...d transducers current output depending on the version compensation of line resistance for resistance sensors automatic or permanent compensation of thermocouple cold tip temperature automatic or perma...

Page 6: ...e 200 620 C thermocouple E TC NiCr CuNi 25 850 C Pt1000 RTD 3 or 2 wire 200 620 C thermocouple N TC NiCrSi NiSi 35 1 300 C thermocouple J TC Fe CuNi 40 800 C current mA Rin 100 0 4 20 mA thermocouple...

Page 7: ...B s depending on the type of the memory RS485 MODBUS RTU protocol SLAVE speed 2 4 115 2 kbit s sign format 8N1 galvanic separation Ethernet type 100base T socket RJ45 data transfer up to 135 kB s depe...

Page 8: ...signals a measurement connections RTD TC mA V mV R INPUT1 INPUT4 the parameters configuration is described in chapter 12 3 a 1 connection of the 2 and 3 wire transducer Iou output current Uou output...

Page 9: ...site In the Windows 7 system from the Device Manager level manual installation is performed in the following manner 1 Right click the item Apar Composite Device and select Update the driver software a...

Page 10: ...guration display of current measurement data as well as the date and the time configuration of the real time clock RTC and other parameters such as types measurement inputs names of measurement channe...

Page 11: ...ling the Device status screen hardware information operation and Ethernet services parameters current record number in the csv archive file etc the function is available also from the level of the F b...

Page 12: ...ching the area of the displayed measured value PV or setpoint value SP change of the setpoint value selected with the Setpoint SP selection parameter chapter 12 4 1 limit of settings defined by parame...

Page 13: ...iew of a measurement group text and an analogue indicator none single measurement chart Quick configuration screen for main parameters of the control channel 9 Tx Rx signalling of presence of serial t...

Page 14: ...haracters and unit up to 4 characters of the measurement channel name and unit taken from the AR654 txt file chapter 12 2 measured value PV with signalling of exceeded measurement range chapters 12 3...

Page 15: ...easured value PV and unit of the measurement channel chapters 11 2 and 11 3 graphic presentation of the measurement analogue indicator works in the range set by the parameters Bottom of the range for...

Page 16: ...ter to be changed viewed use the SET button or touch the selected item in the menu also in order to edit the parameter use the UP DOWN LEFT or RIGHT button or the scroll bar to change the value of the...

Page 17: ...eypad or on line via the computer s USB port because the changed parameter values are stored in the internal memory after the user exits the Main Menu by pressing the ESC button or disconnects the dev...

Page 18: ...2 IN3 IN4 The smallest of the measurements IN3 and IN4 Sum of the measurements IN1 IN2 The smallest of the measurements IN1 IN2 and IN3 Sum of the measurements IN3 IN4 The smallest of IN1 IN2 IN3 IN4...

Page 19: ...signal 0 10 V 0 60 mV voltage signal 0 60 mV 0 850 resistance signal 0 850 Line resistance 1 0 00 50 00 total resistance of leads for 2 wire RTD sensors and 850 0 00 Thermocouple cold tip temperature...

Page 20: ...For outputs that are not related to any displayed measurement channels the Quick configuration screen chapter 11 7 is not available and the operating parameters of those outputs must be configured in...

Page 21: ...arameters Setpoint value for the manual mode and Pulsing period for the manual mode described further in this table Setpoint value SP selection Setpoint alarm value SP1 applies to SP1 and H1 from the...

Page 22: ...ter is insignificant chapter 12 4 1 3 5 sec Output emergency state No change status of the control alarm outputs if the measurement range of the control signal is exceeded or in the case of a failure...

Page 23: ...ement channel is to use the Quick configuration screen chapter 11 7 As an alternative it is possible to change the setpoint values in the parameter configuration mode using the methods described in ch...

Page 24: ...program control chapter 12 4 3 which can be useful to control the actuator elements e g heating cooling with power control or for impulse optical acoustic signalling The operation status and the setp...

Page 25: ...nu for the selected PID set 1 8 Parameter Range of variability of the parameter and description Default settings Assigned and active outputs the numbers 1 4 or None are displayed of the control output...

Page 26: ...location of the range of proportionality Pb in relation to the setpoint value SP for heating parameter Control type Reverse heating b location of the range of proportionality Pb in relation to the se...

Page 27: ...used buttons or BIN inputs The power supply must be switched on immediately after the tuning is started in the output switch on delay phase If the power supply is switched on later an erroneous analy...

Page 28: ...2 and in the Quick configuration screen the status of operation of the program is shown in the line starting with the phrase PRGx where x is the number of the program the meaning of the individual fie...

Page 29: ...and the Pulsing period taken from the parameters of the associated auxiliary output chapter and table 12 4 1 Sound signal Disabled signalling of the duration of the section with a built in acoustic tr...

Page 30: ...active within the range of the Time defined by the parameters Start and End of time limit Above the permission threshold recording is active when the measured value defined by the Selection of permis...

Page 31: ...ected or the internal memory when there is no USB memory Identification number ID 0 999 an individual device number entered into the initial records in the archive file csv in order to distinguish arc...

Page 32: ...e names as well as access to the archive files with the exception of the RS485 Moreover the Ethernet enables displaying information on the operating status and on measurements of the controller in any...

Page 33: ...hout a fixed public IP address an active account in a DDNS service is required the description can be found in chapter 12 8 1 Disabled Enabled Dynamic DNS settings and status Configuration data and st...

Page 34: ...ary unavailability of the service or permanent nature which indicates inadequate Internet connection improper configuration of the connection or service codes 2 to 12 e g DDNS 5 means invalid username...

Page 35: ...switched on the control status is exactly the same as at the time of switching off the power supply no change chapter 12 6 Touch panel lock touch screen and keypad lock except for F BIN5 input functi...

Page 36: ...tes text files with the csv extension in the internal memory or the USB memory Additional new csv files are created each time the power supply is switched on and each time a new recording is started e...

Page 37: ...disk operations being performed In order to close the message window appearing in the display use the SET or ESC button Fig 15 Appearance of an example message window 16 IMPORTANT COMMENTS PERTAINING...

Page 38: ...both ends of the line 150 each between lines Equipment from different manufacturers that form the RS485 network e g RS485 converters USB may have integrated polarizing and terminating resistors in su...

Page 39: ...unctions READ 3 or 4 WRITE 6 Table 19 1 Request frame format of the MODBUS TCP protocol for the READ and WRITE functions frame length 12B Heading of the MODBUS protocol 7 bytes Function code READ or W...

Page 40: ...reserved R 0x42 66 0x0101 0x630C years HB and months LB Parameter Start of the time limit chapter 12 5 R W 0x43 67 0x0100 0x1F17 days HB and hours LB R W 0x44 68 0x0000 0x3B3B minutes HB and seconds...

Page 41: ...2 Parameter State of control after power up R W 0xAA WY 32 0 2 Parameter Control time R W 0xAB WY 32 0x0101 0x630C years HB and months LB Parameter Start of control time R W 0xAC WY 32 0x0100 0x1F17...

Page 42: ...R W 0x14E 334 0x0000 0xFFFF Octet2 HB Octet1 LB 0x14F 335 0x0000 0xFFFF Octet4 HB Octet3 LB Parameter Default gateway chapter 12 8 R W 0x150 336 0x0000 0xFFFF Octet2 HB Octet1 LB 0x151 337 0x0000 0xFF...

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