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AND Multi Function Weighing Indicator AD-4402, Instruction Manual

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AND Multi Function Weighing Indicator AD-4402 Instruction Manual Download Page 5

AD-4402 Page 

3 

8.3. 

Built-in Current Loop Output ........................................................ 84 

8.3.1. Connection .............................................................................. 84 
8.3.2. Communication 

Modes............................................................ 84 

8.3.3. Data 

Format ............................................................................ 85 

8.4. 

BCD Output of Option OP-01 ...................................................... 85 

8.5. 

Relay Output of Option OP-02..................................................... 89 

8.6. 

RS-422/485 Interface of Option OP-03........................................ 90 

8.7. 

RS-232C Interface of Option OP-04 ............................................ 93 

8.8. 

Parallel I/O of Option OP-05 ........................................................ 94 

8.9. 

Analog Output of Option OP-07................................................... 95 

9. Maintenance .................................................................................... 96 

9.1.1. Basic 

Operation....................................................................... 96 

9.2. Monitor 

Mode............................................................................... 96 

9.2.1. 

Monitoring the Control I/O Function......................................... 96 

9.2.2. 

Monitoring the Built-in RS-485 Interface.................................. 96 

9.2.3. 

Monitoring the Built-in Current Loop Output ............................ 97 

9.2.4. 

Monitoring the A/D Converter .................................................. 97 

9.2.5. 

Monitoring the BCD Output of OP-01 ...................................... 97 

9.2.6. 

Monitoring the Relay Output of OP-02 .................................... 97 

9.2.7. 

Monitoring the RS-422/485 Interface of OP-03 ........................... 98 

9.2.8. 

Monitoring the RS-232C Interface of OP-04............................ 98 

9.2.9. 

Monitoring the Parallel I/O of OP-05........................................ 98 

9.2.10. 

Monitoring the Analog Output of OP-07 .................................. 98 

9.3. Test 

Mode.................................................................................... 99 

9.3.1. 

Testing the Control I/O Function.............................................. 99 

9.3.2. 

Testing the Built-in RS-485 Interface....................................... 99 

9.3.3. 

Testing the Built-in Current Loop Output ................................. 99 

9.3.4. 

Testing the A/D Converter ..................................................... 100 

9.3.5. 

Testing the BCD Output of OP-01 ......................................... 100 

9.3.6. 

Testing the Relay Output of OP-02 ....................................... 100 

9.3.7. 

Testing the RS-422/485 Interface of OP-03 .......................... 100 

9.3.8. 

Testing the RS-232C Interface of OP-04............................... 101 

9.3.9. 

Testing the Parallel I/O of OP-05........................................... 101 

9.3.10. 

Testing the Analog Output of OP-07 ..................................... 101 

9.4. Initializing 

Parameters ............................................................... 102 

9.5. Remote 

Operation ..................................................................... 104 

10. Function 

List .................................................................................. 105 

10.1.1. Operation 

Keys...................................................................... 105 

10.1.2. 

Outline of the Function List.................................................... 106 

10.2. Referring 

Parameters ................................................................ 107 

10.3. Parameter 

Settings.................................................................... 107 

10.4. Parameter 

List ........................................................................... 108 

11. Specifications................................................................................. 134 

11.1. Dimensions................................................................................ 137 
11.2. Accessories ............................................................................... 137 

12. References .................................................................................... 138 

12.1. Abbreviations............................................................................. 138 
12.2. 

ASCII Code for AD-4402 ........................................................... 139 

12.3. Index.......................................................................................... 140 

Summary of Contents for Multi Function Weighing Indicator AD-4402

Page 1: ...ふ Multi Function Weighing Indicator WM PD4000243A This is a hazard alert mark ...

Page 2: ...ge without notice at any time to improve the product No part of this manual may be photocopied reproduced or translated into another language without the prior written consent of the A D Company Product specifications are subject to change without any obligation on the part of the manufacture ...

Page 3: ...Entering The Menu 18 4 2 Status Chart Mode map 19 5 Calibration 20 5 1 Actual Load Calibration using a Mass 21 5 2 Digital Span Calibration without a Mass 22 5 3 Gravity Acceleration Correction 23 5 3 1 Gravity Acceleration Reference 23 5 4 Calibration Error 24 6 Applications 25 6 1 Hopper Scale with Material Code 25 6 1 1 Definition of a Material Code 25 6 1 2 Recalling a Material Code 25 6 1 3 E...

Page 4: ...n 58 7 3 14 Real Time Free Fall Compensation 59 7 4 Customer Programmed Control Comparison Output 61 7 4 1 Normal Batching of the Customer Programmed Control Mode62 7 4 2 Loss in weigh of the Customer Programmed Control Mode 64 7 5 Other Functions 66 7 5 1 Re Zero Operation 66 7 5 2 Zero Tracking Function 66 7 5 3 Tare 67 7 5 4 Preset Tare Fixed Tare Function 67 7 5 5 Customizing the Function Key ...

Page 5: ...232C Interface of OP 04 98 9 2 9 Monitoring the Parallel I O of OP 05 98 9 2 10 Monitoring the Analog Output of OP 07 98 9 3 Test Mode 99 9 3 1 Testing the Control I O Function 99 9 3 2 Testing the Built in RS 485 Interface 99 9 3 3 Testing the Built in Current Loop Output 99 9 3 4 Testing the A D Converter 100 9 3 5 Testing the BCD Output of OP 01 100 9 3 6 Testing the Relay Output of OP 02 100 9...

Page 6: ...cial environment If this unit is operated in a residential area it may cause some interference and under these circumstances the user would be required to take at his own expense whatever measures are necessary to eliminate the interference FCC Federal Communications Commission in the U S A 1 1 2 1 1 2 1 1 2 1 1 2 Compliance with Compliance with Compliance with Compliance with European Directive E...

Page 7: ...nected to a programmable controller or a personal computer These protocols are according to public formats Options There are options of AC 250 V direct drive relay serial interface parallel interface analog output and etc There are options of CC Link DeviceNet and PROFIBUS There are three expansion slots for options Check mode during operation The monitor mode can confirm system status during oper...

Page 8: ...panel terminals Fuse The fuse is installed to prevent the indicator from catching fire The indicator has equipped many safety circuits Therefore the fuse is not broken in normal operation If the fuse is broken do not replace the fuse and contact your local or A D dealer This trouble may cause of an electric discharge of thunder Splashing water The indicator is not water resistant When the indicato...

Page 9: ... SHIFT key and this key the key works as the F4 key The key to select a function of a key The key to open the material code or recipe code Pressing the SHIFT key and this key the key works as the material code edit key Pressing the ENTER key and this key the key works as the recipe code edit key Main display Weighing data is displayed Status indicator Graphic status indicator Unit indicator Sub di...

Page 10: ... that tare weight is subtracted from the gross weighing The zero key To zero the current weighing display 2 2 2 2 2 2 2 2 2 2 2 2 Symbols Symbols Symbols Symbols Main display Gross or net is displayed Sub display Code numbers operation guidance graph setpoint and others are displayed selectively Unit indicator The indicator that is displayed when the weighing unit is selected in the calibration mo...

Page 11: ...sequence error ALARM 1 An error sign for over load or emergency stop mode ALARM 2 A fatal error sign Example The wire from the loadcell is broken Standby indicator In the standby mode all interfaces are turned off and only the internal circuits work FULL When the gross data exceeds the full limit this sign is illuminated Z BAND The zero band sign When the gross data is within the range of the zero...

Page 12: ...onnect 32 units of the indicator using with the multi drop connection Main power switch Power cord terminal AC85V 250V Option slot to connect maximum three options Example BCD output Relay output Analog output and field bus Built in current loop output Use to connect A D external monitor Control I O to connect to external control units 11 input terminals 11 output terminals An input common termina...

Page 13: ...ption Turn off peripheral devices before installing it Insert the options before installing the indicator 3 1 3 1 3 1 3 1 Mounting Indicator Mounting Indicator Mounting Indicator Mounting Indicator The indicator can be mounted on a panel using the slide rail If the accessory packing rubber is used the front panel is equivalent to IP 65 of IEC 529 ...

Page 14: ...ielded cable with terminals 1 2 shorted EXC SEN shorted and terminals 3 4 shorted EXC SEN shorted Adaptable Compression Terminal Parts Use the appropriate compression terminal parts to attach the cables Loadcell Output Adjustment for Zero Calibration Zero Point If the message CERR2 is displayed the zero point of zero calibration is too large If the message CERR3 is displayed the zero point of zero...

Page 15: ... the display Select as large an input voltage sensitivity voltage as possible so that the weighing interval becomes stable Consider the leverage if a lever is used Weighing instrument using one loadcell A D B E 3 0 Weighing instrument using multi loadcell N A D B E 3 0 A Rated capacity of loadcell kg B Rated output mV V D Weighing interval kg E Excitation voltage mV N Number of loadcells Verificat...

Page 16: ...charge of static electricity Do not share the ground wire with an electrical device that generates noise Do not use an unstable power source Do not share the power cord with a moter system a noise generating device to avoid operation error The power source can be from AC 85V to AC 250V with 50 Hz or 60 Hz Adaptable Compression Terminal Parts Use the appropriate compression terminal parts to attach...

Page 17: ...tall the same options Do not touch the internal parts within ten seconds after removing the power cord because you may receive an electric shock Do not forget to tighten the screws If a screw is not tightened it may cause a short circuit or an error due to noise Three option boards can be installed in the slots Initialize the RAM data in accordance with section 9 4 Initializing Parameters ...

Page 18: ...eration There is a cursor on a segment an item that is turned on and off The key is used to move the cursor forward SHIFT Press and hold the SHIFT key and press the key to move the cursor backward ENTER The ENTER key is used to enter the selected item ESC The ESC key is used to return to the last mode and to undo the last key operation 4 1 3 4 1 3 4 1 3 4 1 3 Inputting Inputting Inputting Inputtin...

Page 19: ...ep 2 Press the CODE RECALL key in the weighing mode Step 3 Set the number of a recipe code with the following keys SHIFT Numerical ENTER ESC keys 4 1 5 4 1 5 4 1 5 4 1 5 The Way of Entering a Correction Mode The Way of Entering a Correction Mode The Way of Entering a Correction Mode The Way of Entering a Correction Mode In Case of a Material Code Step 1 Press and hold the SHIFT key and press the C...

Page 20: ...Entering The Menu The Way of Entering The Menu Step 1 Press and hold the ENTER key and press the key in the weighing mode Then the first layer of menu is displayed Step 2 Use the following keys in the menu SHIFT Alphanumerical A a ENTER ESC keys Step 3 Press the ESC key several times to return to weighing mode ...

Page 21: ...AD 4402 Page 19 4 2 4 2 4 2 4 2 Status Chart Mode map Status Chart Mode map Status Chart Mode map Status Chart Mode map ...

Page 22: ...of the weighing display Items for the Actual Load Calibration Common items Unit decimal point minimum division and weighing capacity Zero point adjustment A zero point output is used from the loadcell unit Span adjustment Rated mass is place on the weighing pan and is weighed The sensitivity is adjusted This sensitivity is the same as sensitivity of digital span Items for Digital Span Common items...

Page 23: ...mal point using the numerical keys and press the ENTER key to store it Step 6 Select a minimum division using the numerical keys and press the ENTER key to store it Step 7 Select a weighing capcity using the numerical keys and press the ENTER key to store it Step 8 Perform the zero point adjustment Place nothing on the weighing pan and press the ENTER key to store it after the STABLE indicator is ...

Page 24: ...nd press the ENTER key to store it Step 5 Select a decimal point using the numerical keys and press the ENTER key to store it Step 6 Select a minimum division using the numerical keys and press the ENTER key to store it Step 7 Select a weighing capcity using the numerical keys and press the ENTER key to store it Step 8 Press the F1 key to proceed to the next step Step 9 Store the zero point value ...

Page 25: ...he gravity acceleration at G2 using the numerical keys and press the ENTER key to store it Step 5 Press the ESC key to return the weighing mode 5 3 1 5 3 1 5 3 1 5 3 1 Gravity Acceleration Reference Gravity Acceleration Reference Gravity Acceleration Reference Gravity Acceleration Reference Amsterdam 9 813 m s2 Manila 9 784 m s2 Athens 9 800 m s2 Melbourne 9 800 m s2 Auckland NZ 9 799 m s2 Mexico ...

Page 26: ...city Decrease mass value CERR5 Mass value is too light for the calibration Increase mass value CERR6 The loadcell output to be equivalent to the minimum division is too small Use a more rough minimum division CERR7 The polarity of the loadcell output is reversed Check the loadcell cable CERR8 The mass value of the weighing capacity exceeds 3 2 mV V Confirm the mass and weighing capacity CERR9 Grav...

Page 27: ... loss in weigh As the result of the procedure a constant weight of the material can be got The material code consists of some index number name and some setpoints comparison values to get a constant weight of the material The AD 4402 can store one hundred kinds of material codes 6 1 2 6 1 2 6 1 2 6 1 2 Recalling Recalling Recalling Recalling a M a M a M a Material aterial aterial aterial C C C Cod...

Page 28: ...the material code are displayed on the sub display Step 3 Press the ENTER key to decide the code Step 4 Select a parameter using the key on the sub display Step 5 Enter the parameter using numerical keys and press the ENTER key to store it Step 6 If you continue the change proceed step 4 and 5 Step 7 If you want to finish the change press the ESC key several times to return to the weighing mode 6 ...

Page 29: ...FC 0 00 kg Initial Dribble Flow Initial DF IDF 0 00 kg Initial Medium Flow Initial MF IMF 0 00 kg Backed up RAM factory setting or flash memory Total Weight Tot Tot 10 00 kg Total Count Tot Tot 1 Backed up RAM These parameters are stored in backup memory even without power Refer to the backup method 0tHf 11 of the function list Caution If the flash memory is selected for memory backup 0tHf 0tHf 0t...

Page 30: ...ey and press the key Then menu MatEdit blinks Step 2 Press the key to select menu Delete And press the ENTER key Step 3 Select menu Total using the key And press the ENTER key Step 4 Enter the material code using the numerical keys and press the ENTER key Step 5 Press the ESC key several times to return to the weighing mode Copy a Material Code The parameters of material code are copied This copy ...

Page 31: ...ry settings genf 12 1 If the preset tare of the code is zero the tare value is reset Step 1 Press and hold the ENTER key and press the key Then menu MatEdit blinks Step 2 Press the key to select the menu Tare And press the ENTER key Step 4 Specify a code number using the numerical keys and press the ENTER key Then the current tare value is copied to preset tare Step 5 Press the ESC key several tim...

Page 32: ...1 6 2 1 Definition of a Recipe Code Definition of a Recipe Code Definition of a Recipe Code Definition of a Recipe Code A recipe code consists of multiple preset material codes A maximum of ten material codes can be stored in a recipe code A recipe code is used in order to total the final weight of the material code The AD 4402 indicator can store one hundred recipe codes The recipe code is necess...

Page 33: ...automatic program mode is stopped Name Display Symbol Example Memory Recipe code rCode Recipe name Blend coffee Material codes of maximum ten codes It is stored in order to accumlate them Code 1 Backed up RAM factory setting or flash memory Total Weight for a recipe code RTot 10 00 Total Counts for a recipe code RTot 1000 Backed up RAM 6 2 4 6 2 4 6 2 4 6 2 4 Recalling Recalling Recalling Recallin...

Page 34: ...Parameters of a Recipe Code All parameters of the recipe code can be edited in this menu Edit the Name of a Recipe Code Step 1 Press and hold the ENTER key and press the key Press the key Then the menu RecipeEDIT blinks Step 2 Press the ENTER key to edit the recipe code Then the menu edit blinks Step 3 Press the ENTER key to enter menu edit Step 4 Select a recipe code using the numerical keys and ...

Page 35: ...a recipe code are copied This copy includes a total weight value and times of total Set the preset tare function genf 12 of the function list genf 12 0 If the preset tare of the code is zero the last tare value is in effect factory settings genf 12 1 If the preset tare of the code is zero the tare value is reset Step 1 Press and hold the ENTER key and press the key Then the menu RecipeEDIT blinks ...

Page 36: ...n esign esign Example Example Example Example Suppose that the I O keys and sub display are as follows Batch start F1 key 0thf 2 6 Emergency stop key F2 key 0thf 3 13 Dribble signal terminal B1 0utf 1 6 Batch finish signal terminal B2 0utf 2 14 Not used recipe code 5q f 8 0 Use default setting for the sub display 5ub f 1 0 Setup Step 1 Enter the function list Step 2 Select the menu F1 key Function...

Page 37: ...tion 7 4 2 Selection of Batch Weighing Section 7 2 1 Controlled Output Signals The type of signal output to control gates valves in batch weighing Built in Automatic Program Mode Section 0 Customer Programmed Control Mode Comparison Output Section 7 4 Partial Sequence of the Built in Automatic Program Mode Compensation Sequence Section 7 3 3 Initial flow Sequence Section 7 3 4 Discharge Sequence S...

Page 38: ...ethods of the customer programmed control and built in automatic program mode Normal Batching Normal batch weighing weighs the material charged into the hopper Control gates valves can be used Full flow medium flow and dribble flow Loss in weigh Loss in weigh weighs the material discharged from the hopper Control gates valves can be used Full flow medium flow and dribble flow Caution Use PLC progr...

Page 39: ...hing or Loss in weigh External Selection Normal batch weighing or Loss in weigh Normal batch weighing and Loss in weigh can be selected by a signal at the input terminal that is set to 9 of External switch control The menu Function Function setting Control I O Function Input Example of use 100 kg of material is supplied to the hopper in the first step It is subdivided into material of 10 kg Advise...

Page 40: ...Page 38 AD 4402 Blank page ...

Page 41: ... control I O terminals is not enough use parallel option I O OP 05 Forecast Control Function This function forecasts a timing to close the dribble flow valve and realizes more precise weighing The forecast method calculates the weighing value at some points between sampling data and compares it with the dribble setpoint The effect is equivalent to using a high speed A D converter The sampling rate...

Page 42: ...Timer Medium flow comparison interrupt timer 5q f 35 Function Function setting Sequence Timer Dribble flow comparison interrupt timer Sending an alarm signal when the sequence time over is 5q f 31 Maximum weighing time between start and batch finish can be set Error code SQ ERR 4 is displayed when an error occurs Function Function setting Sequence Timer Batch monitoring timer Removing stable from ...

Page 43: ... comparison interrupt timer Full flow comparison interrupt timer Eval delay timer Stable Output OK Output Discharge start delay timer Discharge monitoring timer Discharge Output Discharge start Input Discharge finish Output Net weight Gross weight The active code is only read at each start And keep it 5qf 43 Batch finish output on 5qf 32 5qf 31 5qf 37 5qf 33 5qf 35 5qf 34 The whole time to supply ...

Page 44: ...ero automatically when starting the sequence 5q f 11 Function Function setting Sequence Control Batch start settings Switching normal batching and loss in weigh from the I O interface 5q f 3 2 External exchange Set an input terminal to switch the mode at the I O interface Material can be supplied to the hopper with three gates valves Function Function setting Sequence Basic Loss in weigh Checking ...

Page 45: ...mer Full flow comparison interrupt timer Eval delay timer Stable Output OK Output 5qf 31 5qf 37 5qf 33 5qf 35 5qf 34 Tare command Input Final value Enable automatic tare to use Comparison Select a mode at 5qf 05 Gross weight Full Zero band Net weight Optional preliminary Preliminary Free fall 5qf 32 The active code is only read at each start And keep it Monitor to supply it Time until supplying it...

Page 46: ...ximum number of compensation Setting the time to open the dribble gate Set the time for each material code Function Function setting MatEDIT Edit SF flow open timer Setting the time to close the dribble gate Set the time for each material code When the displayed value is stable and under weight the compensation is repeated Take a longer time closing the gate if it does not use a stable signal Func...

Page 47: ...ow Output Material code Input Batch monitoring timer Stable Out OK Output 5qf 31 Displayed value Under weight Supplementary flow open timer Supplementary flow close timer Eval delay timer 5qf 37 Comparison Free fall Preliminary Optional preliminary Net weight Batch start delay timer 5qf 32 Time until supplying it Set maximum counts of compensation at 5qf 18 The whole time to supply it ...

Page 48: ...g Parameters of the Function Using this sequence to prevent the material from scattering Set the following parameters in each material code Initial DF Initial dribble flow Initial MF Initial medium flow Editing these parameters Edit the parameters in the function mode Function Function setting MatEDIT Edit Inhibiting comparison during the sequence 5q f 35 Store the time of the dribble flow compari...

Page 49: ...tch start delay timer Batch monitoring timer Dribble flow comparison interrupt timer Medium flow comparison interrupt timer Full flow comparison interrupt timer Eval delay timer Stable Output OK Output 5qf 32 5qf 31 5qf 37 5qf 33 5qf 35 5qf 34 Initial MF Initial DF Comparison Gross weight Free fall Dribble Preliminary Net weight Time until supplying it The whole time to supply it Final value Targe...

Page 50: ...me limit 5q f 39 If it is over an error SQ ERR 7 is displayed Function Function setting Sequence Timer Discharge monitoring timer Storing the time between cleared hopper and closing the gate 5q f 40 Function Function setting Sequence Timer Discharge gate close delay timer Discharging it automatically when the weighing is finished 5q f 14 When the finish signal is turned off the discharge start tim...

Page 51: ...mer Discharge monitoring timer Discharge Output Discharge start Input Discharge finish Output 5qf 38 5qf 39 5qf 40 Gross value crosses zero band Comparison Gross weight Net weight Displayed value Zero band Automatic discharge operation can select at 5qf 14 Zero band When displayed value reaches the zero band the timer works 5qf 44 Discharge finish output on When displayed value has not reached the...

Page 52: ...on setting Sequence Basic Recipe mode Setting the display to zero automatically when starting the recipe sequence 5q f 16 Function Function setting Sequence Control Recipe start action Clearing tare values mixing them and discharging them when finishing the recipe sequence 5q f 17 Function Function setting Sequence Control Recipe finish action Changing the width of the finish signal output of the ...

Page 53: ...are clear automatic Zero automatic Eval delay timer Comparison Material code1 Material code2 Material code3 Recipe code 1 Recipe code 2 5qf 45 Recipe finish output on When over or under weight occurs sequence stops and an error code SQ ERR2 is displayed Restart to continue this Zero before the recipe start if necessary The material code can not be edited during the recipe mode The active recipe co...

Page 54: ...ontrol I O Function Output Even if a code is recalled during the sequence the code does not work until the sequence finishes When the number of I O terminals is not enough use relay output option OP 02 and parallel I O OP 05 Case 2 Gate Control with Supplying Hopper Selection The method Make gate lines that gates of a kind in each supplying hopper are connected to the I O terminal of the indicator...

Page 55: ... nozzle control sequence 5q f 12 Function Function setting Sequence Control Nozzle control In case of using the timer to ready nozzle 5q f 32 Function Function setting Sequence Timer Batch start delay timer In case of using the nozzle down 0utf nn Nozzle down nn terminal number of the I O Function Function setting Control I O Output In case of compare it after shifting up nozzle 5q f 12 Function F...

Page 56: ...al at batch finish 5q f 14 Function Function setting Sequence Control Batch finish action Mixing material after discharge 5q f 15 Function Function setting Sequence Control Discharge finish action Mixing material at recipe finish 5q f 17 Function Function setting Sequence Control Recipe finish action Storing the time of mixing 5q f 47 Function Function setting Sequence Timer Mixing time output on ...

Page 57: ...ixing Output Medium flow Output Full flow Output Discharge Output 0 material 1 Displayed value material 2 material 3 Output timer of mix finish Mix finish Output Gross weight Net weight 5qf 47 5qf 46 5qf 17 Set automatic mixing start to continue the mixing 5qf 17 Set automatic discharge start to continue the discharge ...

Page 58: ...error code is displayed 7 3 11 7 3 11 7 3 11 7 3 11 Pause and Pause and Pause and Pause and Emergency Emergency Emergency Emergency Stop Stop Stop Stop The pause input is used to stop the sequence temporarily When the sequence pauses SQ ERR 0 is displayed and an error code is output The emergency stop input is used to stop the sequence When the sequence is stopped alarm1 is informed and No alarm 1...

Page 59: ... the restart During initial dribble flow Start from initial dribble flow During initial medium flow Start from initial medium flow During full flow Start from medium flow During medium flow Start from dribble flow During dribble flow All gates are closed Start from dribble flow Waiting batch finish signal Waiting batch finish signal During compensation Start from compensation During nozzle operati...

Page 60: ...ompensation Storing the results of the automatic free fall compensation of each material 5q f 9 1 Change FFall When using the flash memory set to 0tHf 11 2 Function Function setting Sequence Basic Material code free fall value Advise When the automatic free fall compensation can not work Check the flux of dribble flow When the error result final value of displayed value is greater than this parame...

Page 61: ...ing the automatic free fall effective bandwidth Function Function setting MatEDIT Code No AFFC range Refer to section 6 1 5 Editing Full Parameters of Material Code Storing the results of the automatic free fall compensation of each material 5q f 9 1 Change FFall When using the flash memory set to 0tHf 11 2 Function Function setting Sequence Basic Memory of free fall value by material code Advise ...

Page 62: ...Page 60 AD 4402 Blank page ...

Page 63: ...PLC programmable logic controller unit is needed for batch weighing on a hopper scale The power of the control I O signal output is too small to drive a large valve directly Use relay output option OP 02 to drive them If the number of control I O terminals is not enough use the parallel I O option OP 05 Caution Initial flow sequence and compensation sequence can not be used in the customer program...

Page 64: ...Customer programmed control 5qf 3 0 Normal batch weighing Function Function setting Sequence Basic Changing waiting time of judgment 5qf 37 Eval delay timer Function Function setting Sequence Timer Changing the pulse width of batch finish output 5qf 43 Batch finish output on An arbitrary width can be set If zero is set the output is kept until the next start Function Function setting Sequence Time...

Page 65: ...it Free fall Dribble Preliminary Zero band Compariso Start command Input These gates work without the start input Gross weight Net weight Full value Dribble flow comparison interrupt timer Medium flow comparison interrupt timer Full flow comparison interrupt timer 5qf 33 5qf 35 5qf 34 If the start key is used automatic total and comparison can be used Eval delay timer 5qf 37 5qf 43 Batch finish ou...

Page 66: ...t it to the I O terminals This mode can use three gates Function Function setting Sequence Basic Checking whether there are remains from the last weighing operation in the hopper 5qf 55 Add final value and zero band When the remains reach a weight that is under the final value zero band the zero band signal is output Function Function setting Sequence Setpoint Compared value Using the external swi...

Page 67: ...w Output Full flow Output Material code Input Eval delay timer Stable Output OK Output Net weight Gross weight 5qf 37 Free fall Preliminary Optional preliminary Zero band Tare command Input Final value Full Comparison Start command Input Waiting timer and stable Set the condition at 5qf 13 If this command is used total and comparison can be used Full value Final value Optional preliminary Final va...

Page 68: ...be not performed and the error code ZR ERR ZR ERR ZR ERR ZR ERR is displayed Concerning Parameters of the Function Changing the range to do the re zero operation genf 6 Zero range The maximum range is 30 of the capacity Function Function setting General Weighing Using the prohibition of the re zero operation in the unstable condition genf 9 Tare and zero compensation at unstable status Function Fu...

Page 69: ...e Fixed Tare Function A preset tare can be stored in each material code Concerning Parameters of the Function Using preset tare genf 11 Preset tare Function Function setting General Weighing Using preset tare for partial material code genf 12 Preset tare 0 Function Function setting General Weighing Classifying normal tare and preset tare on the serial data genf 07 Tare Header Function Function set...

Page 70: ...r Row 1 and 3 are 7 segment display for numerical charactor Items to append to the sub display Number Name and Number to Display the Item Row size Columsize Figures 0 Not displayed 1 Material 2 Hopper 3 Final value 4 Free fall 5 Preliminary 6 Optional preliminary 7 Over 8 Under 9 Zero Band 10 Full 11 Tare 12 Supplementary flow open timer 13 Supplementary flow close timer 0 to 3 0 to26 1 to12 Item ...

Page 71: ...tion Setting the sub display 5ubf 1 1 Weighing display Function Function setting General Sub display 7 5 7 7 5 7 7 5 7 7 5 7 Graphic Display Graphic Display Graphic Display Graphic Display Use to display a bar graph in the sub display Example Concerning Parameters of the Function Using the bar graph display 5ubf 3 Bar graph location Function Function setting General Sub display Selecting the ratio...

Page 72: ...option Function Function setting slot n OP 05 7 5 9 7 5 9 7 5 9 7 5 9 Undoing the Total Operation Undoing the Total Operation Undoing the Total Operation Undoing the Total Operation Assign an operation input to undo the last result Refer to 10 4 Parameter List of the function list regarding key function 7 5 10 7 5 10 7 5 10 7 5 10 Clearing Deleting the Totaled Data Clearing Deleting the Totaled Da...

Page 73: ...with cause and restart the sequence 1 Safety check can not be completed Check the safety 2 Under weight or over weight Compensate weight and restart 3 There is a conflict in setpoint Check setpoint 4 Time over of batch weighing Check the gate and remains of hopper 5 Time over of discharge Check the discharge gate 6 The remains are not enough to weigh Add material 7 When the batch is started the we...

Page 74: ...ion When the weighing value is out of range and emergency stop is performed this symbol is displayed 1 Weighing value is out of range Alarm 1 ALARM 1 9 Emergency stop has been performed It can not weigh Check the weighing system Example loadcell cable connctors 1 A D converter is positve over count Check the loadcell cable 2 A D converter is negative over count Check the loadcell cable Alarm 2 ALA...

Page 75: ...ata without power supplied that the occurrence of re writing them is seldom Life of re writing them is approximately 100 000 times or more Data example Calibration data Function data Backup RAM The memory is used to store temporary data that the occurrence of re writing them is often Life of the battery is approximately 10 years at 25 normal use Data example Tare value total data re zero data When...

Page 76: ... Output terminal Maximum Output voltage 40 V DC Output current 50 mA Saturation tolerance voltage 1 5 V at 50 mA 8 1 1 8 1 1 8 1 1 8 1 1 Interface Circuit Interface Circuit Interface Circuit Interface Circuit Max 5 mA Max 50 mA Max 8 14V A12 Input common terminal A1 A 11 Input terminal or or It is recommend that you use Mechanical switch or open collector transistor Vsat 2 V Max 40V DC It is recom...

Page 77: ... and noise Keep the input signal more than 40 ms to avoid noise and chattering Set the Communication mode in 01 f 3 without 5 The transmission of BCD data synchronizes with displaying it in the following modes Stream mode auto print mode manual print mode and total print Exmaple Strobe signal Data output Hold input command Max 50 ms delay time until holding data Max 50 ms delay time to release the...

Page 78: ...aud rate 600 bps 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps Line 2 wires 2 balanced wires Connection Max 32 units Character code ASCII code Terminator CR CR LF The way of Use and Notes When useing terminator connect it between the SDA and SDB terminals using the accessory resistor If there is no signal ground at the host computer it is not necessry to use the SG terminal If the shield...

Page 79: ... Address 1 SDA SDB SG FG Host computer SDA SDB SG FG AD 4402 Address 2 SDA SDB SG FG AD 4402 Address 32 Terminator resistor 100 120Ω 1 2W Terminator resistor 100 120Ω 1 2W Connect a terminator resistor at the indicator that is longest distance from the host computer The host computer may include the terminator resistor The host computer may have inverse polarity terminals Use twisted pair wire Use...

Page 80: ...mulating data or canceling the last result the results of batch finish and recipe finish are printed Manual Print Mode When the preset print key is pressed or terminal is connected the data is output Command Mode This mode is used to control the indicator to store parameters and to read data or parameters Jet Steam Mode The weighing data and state is output 100 time s The data is the gross or net ...

Page 81: ...ign is appended to the head System Monitor Terminator CR or CR LF CR 0Dh LF 0Ah Header Code Weighing data System Monitor Terminator 2 0 Stable 2 1 Zero band 2 2 Full 2 3 Full flow 1 2 8 9 7 6 5 4 3 2 0 Medium flow 2 1 Dribble flow 2 2 Over 2 3 OK 2 0 Discharge gate 2 1 Batch finish 2 2 Recipe finish 2 3 Discharge finish 2 0 Under 2 1 Internal reservation 2 2 Internal reservation 2 3 Mixing 2 0 Mix...

Page 82: ...Data uses BCD code is 7 figures and includes a decimal point When data is negative a minus sign is appended to the head When data is out of range all numerical characters are space 20h Unit kg g or t Terminator CR or CR LF CR 0Dh LF 0Ah 8 2 6 8 2 6 8 2 6 8 2 6 Address Address Address Address Set the address in r5 f 8 32 indicators can be connected to a computer There is no relation between communi...

Page 83: ...Lxxxx Read error code RERR xxxx Material code or recipe code 1 Compatible command to AD4401 AD 4403 and AD4325 Write Commands Name Code Description WSPTxxxx WSPT SSxx 1 Store setpoints Store comparison parameters SA To store optional preliminary and zero band 1 Store material code WCODxxxx To store all parameters of the code Store recipe code WRCDxxxx To store all parameters of the code xxxx Mater...

Page 84: ...scharge start BD 1 Recipe start CBLD Mixing start CMIX Re start CRES Stop CHLT CSTP Emergency stop HB 1 CDTLxxxx Total data is set to 0 Clear total data of material code DTxx Total data is set to 0 1 CETL All total data is set to 0 Clear total data of all material code ET All total data is set to 0 1 Clear total data of recipe code CDRTxxxx Total data is set to 0 Clear total data of all recipe cod...

Page 85: ...s appended to the response ASCII Code for AD 4402 The characters are special code for the name of material code and recipe code Therefor some characters are not the same as U S code Lower bits 0 1 2 3 4 5 6 7 0 Space 0 P Space p 1 1 A Q a q 2 2 B R b r 3 3 C S c s 4 4 D T d t 5 5 E U e u 6 6 F V f v 7 7 G W g w 8 8 H X h x 9 9 I Y i y A LF J Z j z B K k C L l D CR M m E N n Upper bits F O _ o ...

Page 86: ... 3 2 8 3 2 8 3 2 Communication Modes Communication Modes Communication Modes Communication Modes There are the following modes Stream Mode The data is output at every display update If the data can not be output completely due to a slow baud rate the data is output at the next update Auto Print Mode The data is printed at batch finish and recipe finish automatically Manual Print Mode When the pres...

Page 87: ...OP of Option OP 01 01 01 01 Output circuit Open collector transistor Output voltage 40 V DC max Output saturation voltage 0 8 V at 25 mA Input control Contact to common Input open voltage 5 V DC 5 Input current 5 mA max Threshold voltage 1 5 V max Connection A20 B1 B20 A1 5V 5 AD 4402 OP 01 inside Hold B18 max 5mA Output A1 to A18 B1 to B17 A19 B19 Common terminals Using a PLC or photo coupler is ...

Page 88: ...ecimal point 000 0 B16 Decimal point 000 0 A17 Unit 1 B17 Unit 2 A18 Strobe B18 Hold input A19 Common ground B19 Common ground A20 Frame ground B20 Frame ground When total weight and total count 01f 1 5 6 7 8 are used the function of the terminals are as follows A1 1 B1 2 A2 4 B2 8 A3 10 B3 20 A4 40 B4 80 A5 100 B5 200 A6 400 B6 800 A7 1 000 B7 2 000 A8 4 000 B8 8 000 A9 10 000 B9 80 000 A10 40 00...

Page 89: ...10 B15 20 A16 Referred recipe code 40 B16 Referred recipe code 80 A17 B17 A18 Strobe B18 Hold input A19 Common ground B19 Common ground A20 Frame ground B20 Frame ground When Error and alarm 01f 1 10 are used the function of the terminals are as follows A1 1 B1 2 A2 4 B2 8 A3 Error B3 A4 Sequence error number B4 Sequence error number A5 1 B5 2 A6 4 B6 8 A7 Error B7 A8 Zero error number B8 Zero err...

Page 90: ...are printed When canceling the last results the inverse polarity data is output Jet Steam Mode The weighing data and state are output 100 time s The data is the gross or net value The format is the same as command RGRS or RNET Set baud rate to 38400 bps When slow baud rate is 1 2n times 38400 bps the same data is output 2n times Timing Chart When normal output 01f 3 5 is used When jet steam mode o...

Page 91: ...250 V AC 3 A 30 V DC 3 A Current at common terminal Max 10A DC Minimum load 100 mV 100 µA Life 20 000 000 times or more at no load 100 000 times or more at rated load Connection Terminal List Refer to 10 4 Parameter List of the function list AD 4402 OP 02 inside 1 Output terminal 6 common terminal 1 2 3 4 5 7 Output 11 common terminal 2 8 9 10 Group 1 Group 2 ...

Page 92: ...d to the command RS 485 can use 2 wire or 4 wire The command and format are the same as the built in RS 485 Transmission system EIA RS 422 485 Asynchronous bi directional half duplex Data length 7 bits or 8 bits Start bit 1 bit Parity bit Odd Even not used Stop bits 1 bit 2 bits Baud rate 600 bps 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps Jet stream mode Line RS 422 4 wires RS 485 2 w...

Page 93: ...omputer may have inverse polarity terminals Use twisted pair wire Use shield cable if it is needed RDA 3 RDB 4 SG 5 FG 6 SDA 1 SDB 2 AD 4402 No 1 Host computer Terminator resistor 100 120Ω 1 2W The host computer may include the terminator resistor The host computer may have inverse polarity terminals Use twisted pair wire Use shield cable if it is needed TERMINATOR ON OFF AD 4402 No 32 TERMINATOR ...

Page 94: ... terminator resistor The host computer may have inverse polarity terminals Use twisted pair wire Use shield cable if it is needed 2 SDA and 3 SDB connect nothing TERMINATOR ON OFF OFF OFF OFF AD 4402 No 32 TERMINATOR ON ON ON ON OFF Connect a terminator resistor at the indicator that is the longest distance from the host computer Turn on terminator switch RDA RDB SG FG SDA SDB RDA RDB SG FG SDA SD...

Page 95: ...e built in RS 485 Transmission system EIA RS 232C Asynchronous bi directional half duplex Data length 7 bits ot 8 bits Start bit 1 bit Parity bit Odd Even not used Stop bits 1 bit 2 bits Baud rate 600 bps 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps Caution Either option OP 03 or OP 04 can be installed Connection Settings of Parameters Refer to 10 4 Parameter List of the function list 13 14 25 1 ...

Page 96: ...ntrol Contact to common Input open voltage 7 11 V DC Input current 5 mA max Input threshold voltage 2 V max Output circuit Open collector transistor Output voltage 40 V DC max Output saturation voltage 1 5 V at 50 mA Connection A1 A16 Input terminals A17 A18 A19 Input common A20 Frame ground B1 B16 Output terminals B17 B18 B19 Output common B20 Frame ground Terminal List Refer to 10 4 Parameter Li...

Page 97: ...ture coefficient 150 ppm max Span temperature coefficient 150 ppm max Non linearlity 0 1 max Resolution Smaller value of either 1 40000 or resolution of display Connection Settings of Parameters Refer to 10 4 Parameter List of the function list Span adjustment screw adjusted in factory Zero adjustment screw adjusted in factory AD 4402 OP 07 inside 2 Constant current source 10V max FG 3 FG 1 The ou...

Page 98: ...or Mode The monitor mode is used to check the indicator during the weighing sequence 9 2 1 9 2 1 9 2 1 9 2 1 Monitoring the Control I O Function Monitoring the Control I O Function Monitoring the Control I O Function Monitoring the Control I O Function Used to monitor the status of the I O terminals 9 2 2 9 2 2 9 2 2 9 2 2 Monitoring the Built Monitoring the Built Monitoring the Built Monitoring t...

Page 99: ... BCD Output of OP Monitoring the BCD Output of OP Monitoring the BCD Output of OP 01 01 01 01 The current BCD output data is displayed 9 2 6 9 2 6 9 2 6 9 2 6 Monitoring the Relay Output of OP Monitoring the Relay Output of OP Monitoring the Relay Output of OP Monitoring the Relay Output of OP 02 02 02 02 The status of the current relay outputs is displayed Sent data 123kg RNET ST NT 012 345kg Cur...

Page 100: ...nitoring the Parallel I O of OP Monitoring the Parallel I O of OP Monitoring the Parallel I O of OP 05 05 05 05 The status of current parallel I O is displayed 9 2 10 9 2 10 9 2 10 9 2 10 Monitoring the Analog Output of OP Monitoring the Analog Output of OP Monitoring the Analog Output of OP Monitoring the Analog Output of OP 07 07 07 07 The current communication data is displayed Sent data 123kg ...

Page 101: ...or each terminal 9 3 2 9 3 2 9 3 2 9 3 2 Testing the Built Testing the Built Testing the Built Testing the Built in RS in RS in RS in RS 485 Interface 485 Interface 485 Interface 485 Interface When pressing the ENTER key each time the test data ST GS 0000000kg CR LF is output 9 3 3 9 3 3 9 3 3 9 3 3 Testing the Built Testing the Built Testing the Built Testing the Built in Current Loop Output in C...

Page 102: ...utput of OP Testing the Relay Output of OP 02 02 02 02 Tests the output of the terminals An active output of level 1 shifts for each terminal 9 3 7 9 3 7 9 3 7 9 3 7 Testing the RS Testing the RS Testing the RS Testing the RS 422 485 Interface of OP 422 485 Interface of OP 422 485 Interface of OP 422 485 Interface of OP 03 03 03 03 When pressing the ENTER key each time the test data ST GS 0000000k...

Page 103: ...rallel I O of OP 05 05 05 05 Test the output of the terminals An active output of level 1 shifts for each terminal 9 3 10 9 3 10 9 3 10 9 3 10 Testing the Analog Output of OP Testing the Analog Output of OP Testing the Analog Output of OP Testing the Analog Output of OP 07 07 07 07 When pressing the 1 key the output current is increased When pressing the 2 key the output current is decreased Sent ...

Page 104: ... Material code and recipe code is reset Initializing the function list Resets parameters of the function list in flash memory Initializing caribration data Resets parameters of calibration data in flash memory If this function is used calibrate the indicator Initializing all parameters Resets all parameters calibrate the indicator s The location of the parameters and objects of initialization mode...

Page 105: ...initialization Step 1 Press and hold the ENTER key and press the key to display the menu in a weighing mode Step 2 Select the menu Initialization using the key ENTER key and ESC key Category address Maintenance Initialization To enter initialization Step 1 Select the menu initialization using the key ENTER key and ESC key Menu RAM Code Function CAL All Step 2 Select yes to initialize them using th...

Page 106: ...n the computer or controller before use Refer to http www aandd co jp Refer to the instruction manual for details of the program Caution Do not down load data during a weighing operation Remove all connections to prevent an irregular operation Maintain the power supply during the remote operation Entering the Remote Operation Mode Step 1 Press and hold the ENTER key and press the key Step 2 Press ...

Page 107: ...in the weighing sequence Example of an item Category address Function Function setting General Weighing genf 1 Display refresh rate 1 5 times second Caution When entering Parameter settings of the function mode the current weighing sequence is stopped 10 1 1 10 1 1 10 1 1 10 1 1 Operation Keys Operation Keys Operation Keys Operation Keys To enter the function list Press and hold the ENTER key and ...

Page 108: ... f 31 Setpoint Comparison value 5 f 51 Total Accumulation 5 f 61 Safety 5 f 71 Control I O Input 1n f 1 Output 0utf 1 Serial interface Current Loop Cl f 1 RS 485 r5 f 1 Option Slot1 Slot2 Slot3 Refer to options below Function setting The same as the Function reference Options Category Address Start Item Option Slot nn nn Slot number for the option to be installed in BCD output OP 01 01 f 1 Relay o...

Page 109: ... 2 Digital filtering Function Function setting General Weighing genf 3 Sampling frequency divisor Function Function setting General Weighing 5q f 31 to 5q f 48 Weighing sequence timers Function Function setting Sequence Timer 10 3 10 3 10 3 10 3 Parameter Settings Parameter Settings Parameter Settings Parameter Settings Use this mode to change the parameters The weighing sequence and the I O inter...

Page 110: ...ime 0 0 to 9 9 d 2 0 d genf 6 Zero Range The range to zero the gross display Center of range is zero calibration Unit percentage of weighing capacity 0 to 30 5 genf 7 Zero tracking time 0 0 to 9 9 s 0 0 s genf 8 Zero tracking band width The function automatically traces the weighing deviation at nearly zero point and keeps zero display of gross display 0 0 to 9 9 d 0 0 d genf 9 Tare and zero compe...

Page 111: ...lt genf 13 Clear mode at power ON The action at turning the indicator on First bit Zero Second bit Zero clear Third bit Tare Fourth bit Tare clear 0 Not used 1 Use 0000 to 1111 0000 genf 14 Hold function 1 Hold 2 Hold at batch finish 3 Hold at recipe finish 1 to 3 1 s second d digit ...

Page 112: ...ry 6 Optional preliminary 7 Over 8 Under 9 Zero Band 10 Full full filling 11 Tare 12 Supplementary flow open timer 13 Supplementary flow close timer 14 Automatic Free Fall Compensation 15 Internal reserved 16 Internal reserved 17 IDF at initial flow sequence 18 MDF at initial flow sequence 19 Total weight 20 Total count 21 Recipe rCode 22 Total weight for recipe mode 23 Total count for recipe mode...

Page 113: ...play 5ub f 2 Sub F2 3 name rTotal Row Col Dig 22 0 16 5 Number Name and Number to Display the Item Row size Columsize Figures 0 Not displayed 22 Total weight for recipe mode 23 Total count for recipe mode 0 to 3 0 to26 1 to12 Item index number to be displayed 32 items of name and number can be set in maximum Odd Input the name of the selected item using alphanumeric characters Even Input the numbe...

Page 114: ...et weight to final value 0 to 2 1 5ub f 5 Activity indicator 0 Off Not used 1 On Use 0 to 1 1 Category address Function Function setting General Others Category address symbol Name Descriptions Range and choices Default othf 1 Key lock Set the action of each key Bit 1 F1 key Bit 2 F2 key Bit 3 F3 key Bit 4 F4 key Bit 5 Code recall key Bit 6 Code set key Bit 7 Not defined Bit 8 Zero key Bit 9 Tare ...

Page 115: ... total weight and count for each material code 21 Clear the total weight and count for each recipe code 22 Clear all total data for material codes 23 Clear all total data for recipe codes 24 Clear all total data of material code and recipe code 0 to 24 0 othf 6 Parallel I O Buzzer Buzzer output is 2 s Beep is 0 2 s used in Contolol I O OP 02 OP 05 Bit 1 Beep Click sound Bit 2 Over Bit 3 OK Bit 4 U...

Page 116: ...t or RS 485 interface at net display This parameter can not be used in command mode or stream mode 0 No Preset tare not output 1 Yes To output preset tare 0 to 1 0 othf 9 Printing when unstable condition Use for the current loop output or RS 485 interface at out of range or unstable condition 0 No 1 Yes 0 to 1 0 othf 10 Repeat lock The function to avoid key operation error Bit 0 Total Bit 1 Manual...

Page 117: ...q f 5 Comparison 0 Always output 1 Stable condition 2 At batch finish 0 to 2 2 5q f 7 Output of zero band 0 Gross Zero band 1 Gross Zero band 1 to 2 1 5q f 8 Recipe mode 0 recipe sequence not used 1 Semi automatic mode 2 Automatic mode 0 to 2 0 5q f 9 Material code free fall value The selection to store free fall value on the automatic free fall compensation or realtime free fall compensation 0 No...

Page 118: ...ozzle control Bit 1 Use nozzle control Nozzle down operation signal is output at starting the sequence Bit 2 Nozzle contact stop sequence Use start delay timer to prevent weighing error at touching the hopper Bit 3 Nozzle up after compensate 0 No Not used 1 Yes Use 000 to 111 000 5q f 13 Eval conditions After dribble flow select the stablility condition of comparison Refer to Eval delay timer 5qf ...

Page 119: ...to 1 1 5q f 17 Recipe finish actions Select an action at recipe finish Bit 1 Auto clear tare Clear tare automatically Bit 2 Auto start mixing Start mixing automatically Bit 3 Auto start discharge Start discharge automatically 0 No Not used 1 Yes Use 000 to 111 000 5q f 18 Maximum number of compensation Set the number of compensation flow When 0 is set there is no flow 0 to 255 0 5q f 19 Comparison...

Page 120: ...tart operation and the flow start 0 0 to 65535 s 0 0 s 5q f 33 Full flow comparison interrupt timer 0 0 to 25 5 s 0 0 s 5q f 34 Medium flow comparison interrupt timer 0 0 to 25 5 s 0 0 s 5q f 35 Dribble flow comparison interrupt timer The timer to prevent weighing error due to vibration of open close operation While the timer is not up the comparison does not work 0 0 to 25 5 s 0 0 s 5q f 36 Dribb...

Page 121: ... 0 is set output is kept until next sequence 0 00 to 2 55 s 0 00 s 5q f 44 Discharge finish output on Set the active ON time of the ON for the discharge signal 0 00 to 2 55 s 0 00 s 5q f 45 Recipe finish output on Set the active ON time of the ON for the recipe finish signal 0 00 to 2 55 s 0 00 s 5q f 46 Mixing finish output on Set the active ON time of the ON for the mixing finish signal 0 00 to ...

Page 122: ... timer Bit 10 Compensation flow close timer Bit 11 AFFC range Bit 12 Initial dribble flow Bit 13 Initial dribble flow 0 Show 1 Hide 0000000 000000 to 1111111 111111 00000 00000 000 5q f 55 Add Final value and zero band 0 No Not added 1 Yes Add 0 to 1 1 5q f 56 Add Final value and Full value 0 No Not added 1 Yes Add 0 to 1 1 Category address Function Function setting Sequence Total Category address...

Page 123: ... Safety input 5 Bit 6 Safety input 6 Bit 7 Safety input 7 Bit 8 Safety input 8 0 No Not used 1 Yes Use 5q f 71 Batching safety check If the assigned input is inactive during the weighing sequence a sequence error occurs 5q f 72 Discharge safety check If the assigned input is inactive during the discharge sequence a sequence error occurs 5q f 73 Recipe safety check If the assigned input is inactive...

Page 124: ...el 10 Manual free fall compensation Edge 36 Forced batch finish Edge 11 Total command Edge 37 Forced recipe finish Edge 12 Cancel the last result Edge 38 Forced discharge finish Edge 13 Emergency stop Level 39 Manual full flow Level 14 Material Recipe code BCD 1 Level 40 Manual medium flow Level 15 Material Recipe code BCD 2 Level 41 Manual dribble flow Level 16 Material Recipe code BCD 4 Level 42...

Page 125: ...1n f 3 Input terminal A3 Tare clear 4 1n f 4 Input terminal A4 Batch start 5 1n f 5 Input terminal A5 Emergency stop 13 1n f 6 Input terminal A6 Material Recipe code BCD 1 14 1n f 7 Input terminal A7 Material Recipe code BCD 2 15 1n f 8 Input terminal A8 Material Recipe code BCD 4 16 1n f 9 Input terminal A9 Pause 22 1n f 10 Input terminal A10 Restart 23 1n f 11 Input terminal A11 Error reset 44 ...

Page 126: ...Material hopper 6 DF 13 Discharge Open the dscharge gate 43 Material hopper 9 73 Material hopper 7 FF 14 Batch finish 44 Material hopper 10 74 Material hopper 7 MF 15 Recipe finish 45 Material hopper 11 75 Material hopper 7 DF 16 Discharge finish 46 Material hopper 12 76 Material hopper 8 FF 17 Mixing finish 47 Material hopper 13 77 Material hopper 8 MF 18 Nozzle down 48 Material hopper 14 78 Mate...

Page 127: ...utput terminal B2 Full flow 4 0utf 3 Output terminal B3 Medium flow 5 0utf 4 Output terminal B4 Dribble flow 6 0utf 5 Output terminal B5 Over 7 0utf 6 Output terminal B6 OK 8 0utf 7 Output terminal B7 Under 9 0utf 8 Output terminal B8 Batch finish 14 0utf 9 Output terminal B9 Weighing sequence error 22 0utf 10 Output terminal B10 Alarm 1 23 0utf 11 Output terminal B11 Alarm 2 24 ...

Page 128: ...ial code 10 Gross value Net value Tare value with material code 1 to 10 1 r5 f 2 Communication mode 1 Stream mode 2 Auto print mode 3 Manual print mode 4 Print at total 5 Jet stream mode 6 Command mode 1 to 6 6 r5 f 3 Baud rate 1 600 bps 2 1200 bps 3 2400 bps 4 4800 bps 5 9600 bps 6 19200 bps 7 38400 bps command mode can not be selected 1 to 7 5 r5 f 4 Parity check 0 Not used 1 Odd 2 Even 0 to 2 0...

Page 129: ...7 Gross value with material code 8 Net value with material code 9 Tare value with material code 10 Gross value Net value Tare value with material code 1 to 10 1 Cl f 2 Communication mode 1 Stream mode 2 Auto print mode 3 Manual print mode 4 Print at total 5 Jet Stream mode 1 to 4 1 Cl f 3 Baud rate 1 600 bps 2 1200 bps 3 2400 bps 1 to 3 3 Cl f 4 Burst rate of continuous output Set the burst time w...

Page 130: ...lue 2 Gross value 3 Net value 4 Tare value 5 Current material code total 6 Current material code total 7 Current recipe code total 8 Current recipe code total 9 Current material code and recipe code 10 Error alarm No 1 to 10 1 01 f 3 Communication mode 1 Stream mode 2 Auto print mode 3 Manual print mode 4 Print at total 5 Jet stream mode each sampling 1 to 5 1 01 f 4 Output logic 1 Positive logic ...

Page 131: ...o 84 57 02 f 3 Output terminal 3 Material hopper 2 Medium flow 0 to 84 59 02 f 4 Output terminal 4 Material hopper 2 Dribble flow 0 to 84 60 02 f 5 Output terminal 5 Material hopper 3 Medium flow 0 to 84 62 02 f 7 Output terminal 7 Material hopper 3 Dribble flow 0 to 84 63 02 f 8 Output terminal 8 Material hopper 4 Medium flow 0 to 84 65 02 f 9 Output terminal 9 Material hopper 4 Dribble flow 0 to...

Page 132: ...5 Gross value Net value Tare value 6 Displayed value with material code 7 Gross value with material code 8 Net value with material code 9 Tare value with material code 10 Gross value Net value Tare value with material code 1 to 10 1 03 f 2 04 f 2 Communication mode 1 Stream mode 2 Auto print mode 3 Manual print mode 4 Print at total 5 Jet stream mode 6 Command mode 1 to 6 6 03 f 3 04 f 3 Baud rate...

Page 133: ... Default 04 f 7 2 CR LF LF 0Ah 03 f 8 04 f 8 Address 0 Address is not used 1 to 99 Address is used 0 to 99 0 03 f 9 Response timer Set the waiting timer from receiving command to transmitting a response 0 00 to 2 55 s 0 00 s 03 f 11 RS 422 485 switch 1 RS 422 2 RS 485 1 to 2 1 ...

Page 134: ...tions Range and choices Default 05 f 17 Input terminal B1 Material hopper 1 Medium flow 0 to 84 56 05 f 18 Input terminal B2 Material hopper 1 Dribble flow 0 to 84 57 05 f 19 Input terminal B3 Material hopper 2 Medium flow 0 to 84 59 05 f 20 Input terminal B4 Material hopper 2 Dribble flow 0 to 84 60 05 f 21 Input terminal B5 Material hopper 3 Medium flow 0 to 84 62 05 f 22 Input terminal B6 Mater...

Page 135: ...number Category address symbol Name Descriptions Range and choices Default 07 f 1 Out put data 1 Displayed value 2 Gross value 3 Net value 1 to 3 1 07 f 2 Weight at 4 mA Set the weight value when 4 mA is output 999999 to 9999999 0 07 f 3 Weight at 20 mA Set the weight value when 20 mA is output 999999 to 9999999 16000 ...

Page 136: ...inearity 0 01 of F S Input noise Below 0 3 µVp p A D conversion Σ conversion A D resolution Approximately 1 1 000 000 Maximum display 16000 to be able cancel limitation Sampling rate 100 times per second Digital span function Loadcell offset calibration using key operation to enter the sensitivity resolution 1 1000 Re calibration at A D board replacement Omissible resolution 1 500 Backup method A ...

Page 137: ...and Emergency Stop Restart Sequence Automatic Free Fall Compensation Real Time Free Fall Compensation Code data Max number of material codes 100 codes Elements of the material code Name hopper No Final value free fall preliminary optional preliminary over under total count total weight tare value compensation open timer compensation close timer Max number of recipe code 100 codes Elements of the r...

Page 138: ...tion OP 03 Refer to 8 6 RS 422 485 Interface of Option OP 03 RS 232C Interface of Option OP 04 Refer to 8 7 RS 232C Interface of Option OP 04 Parallel I O of Option OP 05 Refer to 8 8 Parallel I O of Option OP 05 Analog Output of Option OP 07 Refer to 8 9 Analog Output of Option OP 07 CC Link interface of Option OP 20 Refer to OP 20 instruction manual regarding the details DeviceNet interface of O...

Page 139: ...ize 11 2 11 2 11 2 11 2 Accessories Accessories Accessories Accessories Capacity label 1 I O connector 1 I O connector cover 1 RS 485 terminator resistor 100 Ω 1 Cover of power supply terminal 1 Cover of RS 485 and current loop 1 Cover of loadcell teminal 1 Rubber packing for mounting to panel 1 ...

Page 140: ... medium flow L loadcell LC loadcell MCode material code MFlow medium flow Neg negative NT net NWT net weight Op optional OPPlm Optional Preliminary P I O parallel I O Plm Preliminary PLC programmable logic controller unit PT preset tare RTot recipe total RTot recipe total count SF supplemental flow compensation flow SFOT Supplementary Flow Open Timer SFCT Supplementary Flow Close Timer T tare TC T...

Page 141: ...aracters are special code for the name of material code and recipe code Therefor some characters are not the same as U S code Lower bits 0 1 2 3 4 5 6 7 0 Space 0 P Space p 1 1 A Q a q 2 2 B R b r 3 3 C S c s 4 4 D T d t 5 5 E U e u 6 6 F V f v 7 7 G W g w 8 8 H X h x 9 9 I Y i y A LF J Z j z B K k C L l D CR M m E N n Upper bits F O _ o ...

Page 142: ...al load calibration 20 ADC 138 AFFC 138 alarm 71 analog output 95 133 ASCII code 139 auto print mode 78 84 88 backuped RAM 73 batch weighing 25 35 baud rate 76 84 90 93 BCD output 85 128 BCD terminals 86 Brate 138 built in automatic program mode 35 39 115 buzzer 113 calibration 20 capacity 13 20 category address 106 CERR1 24 CERR10 24 CERR11 24 CERR2 24 CERR3 24 CERR4 24 CERR6 24 CERR7 24 CERR8 24...

Page 143: ...8 net 67 normal batch 115 normal batching 35 36 nozzle 53 NT 138 NWT 138 OFF 16 OK 73 ON 16 Op 138 OPPlm 138 orver 73 othf 112 0utf 125 output terminals 74 P I O 138 Parallel I O 132 parameters 105 parity bit 76 84 90 93 pause 56 PLC 138 Plm 138 power consumption 134 power cord 6 power source 14 134 preset tare 67 PT 138 real time free fall compensation 59 recipe code 30 135 recipe mode 115 recipe...

Page 144: ...Page 142 AD 4402 w 138 w 0 138 water resistant panel 5 weighing status 73 weight 20 WGT 138 WGTTot 138 Z BAND 9 zero point adjustment 20 zero range 134 zero tracking 66 ZR 138 ZR ERR 9 ...

Page 145: ...AD 4402 Page 143 MEMO ...

Page 146: ...Page 144 AD 4402 MEMO ...

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