Amazone ZA-V Operating Manual Download Page 124

Page: 124 / 136

Cleaning, maintenance and repairs

124

ZA-V BAG0087.11 01.20

12.2

Lubrication instructions

Lubricants

For lubrication, use a lithium saponified, multipurpose grease with EP

additives:

Company

Lubricant designation

Normal use conditions

Extreme use conditions

ARAL

Aralub HL 2

Aralub HLP 2

FINA

Marson L2

Marson EPL-2

ESSO

Beacon 2

Beacon EP 2

SHELL

Retinax A

Tetinax AM

12.2.1 Lubricating the PTO shaft

For winter operation, grease the protective tubes

to prevent them from freezing.
Also observe the installation and service instruc-

tions from the PTO shaft manufacturer, which

are fastened to the PTO shaft.

Fig. 73

Lubricate the weighing pin annually.

Fig. 74

Summary of Contents for ZA-V

Page 1: ... az ZA V ZA V Easy ZA V Control ZA V Tronic ZA V Hydro Mounted spreader MG4136 BAG0087 11 01 20 Printed in Germany Please read this operating manual before first commissioning Keep it in a safe place for future use en ...

Page 2: ...tself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is ...

Page 3: ...ddress AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel E mail Hasbergen 49 0 5405 501 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG4136 Compilation date 01 20 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2020 All ri...

Page 4: ...man ual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before commissioning the machine Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenan...

Page 5: ... the safety information is not observed 22 2 15 Safety conscious working 22 2 16 Safety information for users 23 2 16 1 General safety and accident prevention information 23 2 16 2 Hydraulic system 26 2 16 3 Electrical system 27 2 16 4 Universal joint shaft operation 27 2 16 5 Fertiliser spreader operation 29 2 16 6 Cleaning maintenance and repairs 29 3 Loading and unloading 30 4 Product descripti...

Page 6: ... Checking the suitability of the tractor 74 6 1 1 Calculating the actual values for the total tractor weight tractor axle loads and load capacities as well as the minimum ballast 74 6 2 Adjusting the length of the PTO shaft to the tractor 78 6 3 Securing the tractor machine against unintentional start up and rolling 80 6 4 Adjusting the hydraulic system with the system setting screw 81 7 Coupling ...

Page 7: ... 4 Faults causes and remedies 121 12 Cleaning maintenance and repairs 122 12 1 Cleaning 123 12 2 Lubrication instructions 124 12 2 1 Lubricating the PTO shaft 124 12 3 Maintenance plan Overview 125 12 4 Oil change angular gearbox 126 12 5 Ventilate the friction clutch 126 12 6 Replacing the spreading vanes 127 12 7 Taring the spreader 128 12 8 Calibrating the spreader 128 12 9 Hydraulic system 129...

Page 8: ...ied in the operating manual are always seen from the direction of travel 1 3 Diagrams used Handling instructions and reactions Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the handling instructions The reac tion to the handling instructions is given by an arrow Example 1 Handling instruction 1 Machine reaction to handling instruction 1 2 ...

Page 9: ...le state To replace damaged warning pictograms If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the basic workplace safety instructions and acci dent prevention regulations To read and follow the General safety information section of this operating manual To read the War...

Page 10: ...le These shall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment...

Page 11: ...mme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury WARNING Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to sp...

Page 12: ...larly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety inform...

Page 13: ...nstructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate re...

Page 14: ... replacement work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Constructive changes You may make no changes expansions or modifications to the ma chine without the approval of AMAZONEN WERKE This is also valid when welding support parts Any expansion or modification work sha...

Page 15: ...pare parts from third parties does not guarantee that they have been con structed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of unreleased spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular When carrying out work on lubrication systems and equipment a...

Page 16: ... how to avoid the danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warning pictograms is always the same and specifies in the following order 1 A description of the danger For example danger to fingers or hands from moving operating elements due to cutting or cutting off 2 The conseque...

Page 17: ...ral safety instructions ZA V BAG0087 11 01 20 17 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Fig 1 ...

Page 18: ...ome to a complete standstill MD 078 Risk of contusions for fingers or hands through accessible moving machine parts In these cases there is a danger of extremely serious injuries leading to the loss of body parts such as fingers or hands Never reach into the danger area when the trac tor engine is running with cardan shaft hydraulic system connected MD 079 Danger from materials or foreign objects ...

Page 19: ...s The presence of persons under suspended loads machine parts is prohibited Maintain a sufficient safety clearance between you and any suspended loads machine parts Ensure that all personnel maintain a sufficient safety clearance from suspended loads machine parts Direct persons out of the danger area of sus pended loads machine parts MD 093 Danger due to catching or entrapment due to accessible p...

Page 20: ...een the rear of the tractor and the machine during coupling uncoupling These dangers can cause extremely serious and potentially fatal injuries It is prohibited to operate the tractor s 3 point hydraulic system while persons are present between the rear of the tractor and the machine Only actuate the operator controls for the tractor s three point hydraulic system ο from the intended workstation b...

Page 21: ... body Secure the tractor and the machine against unintentional start up and rolling before any intervention in the machine Depending on the type of intervention read and understand the information in the rele vant sections of this operating manual MD 110 This pictogram indicates which part of the ma chine serves as hand grips MD 121 Nominal speed 710 rpm and direction of rota tion of the machine s...

Page 22: ...h non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the national general workplace safety and accident prevention regulations are b...

Page 23: ...conditions the driving characteristics of the tractor and the connected machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machines to the tractor s three point linkage the attachment categories of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance...

Page 24: ...k ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maxi...

Page 25: ...scribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account Before moving off ensure sufficient side locking of the tractor lower links when the machine is fixed to the three point linkage or lower links of the tractor ...

Page 26: ... the ignition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec...

Page 27: ...ause faults on the vehicle electronics or other com ponents ο Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2014 30 EU in the ap propriate version and carry the CE label 2 16 4 Universal joint shaft operation Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operating...

Page 28: ...eeded WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop Secure the tractor and machine against unintentional starting and unintentional rolling away before you perfo...

Page 29: ...icularly those for attaching the spreading discs and spreading vanes 2 16 6 Cleaning maintenance and repairs Only carry out cleaning maintenance and repair work on the machine when ο The drive is switched off ο The tractor engine has come to a complete stop ο The ignition key has been removed ο The machine connector has been removed from the control computer Regularly check the nuts and bolts for ...

Page 30: ...hine It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading the machine with lifting gear Use load supporting devices with a load bearing capacity of at least 300 kg Never enter the area below the raised machine Loading using a lifting crane 1 Lashing points for securing load supporting devices Fig 2 ...

Page 31: ... 20 31 4 Product description 4 1 Overview of subassemblies Fig 3 1 Frame 2 Hopper 3 Spray protection 4 Spreading discs with spreading vanes 5 Setting lever for manual spread rate adjustment 6 Limiter 7 Folding ladder Option with extension S ...

Page 32: ...or shaft Universal joint shaft guard as protection against the driven uni versal joint shaft Warning pictograms 4 3 Equipment versions ZA V with hydraulic actuation of the shutter hydraulic actuation of the limiters ZA V Easy Control Tronic with operating terminal electrical actuation of the shutter electrical actuation of the limiters ZA V Profis with weighing technology ZA V Hydro with with hydr...

Page 33: ...brake lights and direction indica tors 2 warning signs 3 red reflectors 4 side reflectors Front traffic light kit Fig 6 1 side lights and direction indicators 2 front warning signs 3 One additional warning sign on each side in France Connect the lighting system via the connector to the 7 pin tractor socket Fig 5 Fig 6 ...

Page 34: ...implement mounted at the rear The intended use also includes Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of original AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use the operator bears the sole responsibility AMAZONEN WERK...

Page 35: ...Danger points exist Between the tractor and the machine particularly during cou pling and uncoupling operations In the area of moving parts ο Rotating spreading discs with spreading vanes ο Rotating agitator shaft and agitator shaft drive ο Actuation of the dosing sliders When climbing onto the machine being driven If the machine or machine parts are lifted and not secured In the working range of ...

Page 36: ...00 435 1420 2710 2920 1680 ZA V 3200 3200 445 1540 2710 2920 1680 ZA V Super Profis Payload 3200 kg ZA V 1400 1400 349 1130 2205 2590 1493 S 600 ZA V 1700 1700 455 1230 2205 2590 1493 ZA V 2000 2000 465 1320 2205 2590 1493 ZA TS 2600 2600 580 1480 2205 2590 1493 ZA V 2200 2200 485 1290 2710 2920 1680 ZA V 2700 2700 495 1420 2710 2920 1680 ZA V 3200 3200 505 1540 2710 2920 1680 ZA V Ultra ZA V Ultr...

Page 37: ...t 2 18 28 V Set 3 24 36 Super 685 Super Profis 765 Ultra 800 Ultra Profis 800 Distance between lower link connection point and the centre of gravity 4 11 Permitted mounting category Attachment category Implement Category 2 ZA V Special ZA V Super ZA V Super Profis ZA V Ultra up to an actual payload of 3200 kg ZA V Ultra Profis up to an actual payload of 3200 kg Category 3 3N ZA V Ultra up to an ac...

Page 38: ...aulic fluid is suitable for the combined hy draulic fluid circuits of all standard tractor brands Control units Depending on equipment see Page 49 Universal joint shaft Required speed max 675 rpm Direction of rotation Clockwise viewed from rear toward the tractor Three point attachment The tractor s lower links must have lower link hooks The tractor s upper links must have upper link hooks 4 13 No...

Page 39: ... Fig 7 1 that are driven from the inside out in opposite directions and counter to the direction of travel and are equipped with one short Fig 7 2 and one long spreading vane Fig 7 3 The fertiliser is transferred evenly by the agitator shaft from the hopper onto the spreading discs led outwards along the spreading vane and discharged Use the setting chart to adjust the fertiliser spreader to the f...

Page 40: ...n 2 Guard screen locking mechanism with tools for unlocking 3 Lock for opened guard screen 4 Tool for unlocking in parking position For cleaning maintenance or repair purpos es the guard screen in the hopper can be folded up using the unlocking tool Opening the guard screen 1 Insert the unlocking tool into locking mech anism 2 Unlock the guard screen using the tool 3 Raise the guard screen until i...

Page 41: ...vel 1 Left spreading disc 2 Right spreading disc 3 Long spreading vane Adjustment scale with values from 35 to 55 4 Short spreading vane Adjustment scale with values from 5 to 25 Fig 12 Markings on spreading disc Example of a marking V2 K LI Fig 13 Spreading vane Mounting side V1 V2 V3 L Long RE LI right left K Short RE LI right left The spreading vanes are installed in such a way that the open si...

Page 42: ...ders Fig 15 2 operated by setting mo tors Fig 15 1 release a range of different diameters at the out let openings Fig 15 3 The electrically shut metering shutter closes the outlet opening in the tank Manually using the setting lever Fig 15 3 by adjusting different opening widths of the outlet opening Fig 15 2 The required shutter position in each case is determined either according to the setting ...

Page 43: ...g via remote control using the Limiter For this the limiter can be lowered into the spreading area and thereby influence the spread pattern For the adjustment the limiter can be turned around the spreading disc axis and lowered to different positions Fig 16 As an option the spread deflector can be equipped with a position indicator 1 Spread deflector in use 0 Spread deflector not in use Fig 17 ...

Page 44: ... very important in order to determine the weight accurately Perform calibration travel After entering the calibration factor from the set ting chart the calibration run can begin For this purpose the calibration procedure is started on the field with the machine at standstill on the control computer control computer After spread ing at least 200 kg of fertiliser with the machine at standstill the ...

Page 45: ...and gearbox elements This is why it is important to always ensure that the friction coupling is working Deposits on the friction lining prevent the friction coupling working Fig 19 WARNING Danger of crushing from tractor and machine unintentionally starting up or rolling away Couple or decouple the PTO shaft and tractor only when tractor and machine have been secured against both unintentional sta...

Page 46: ... guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the provided PTO shaft or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of t...

Page 47: ...d rolling away see the chapter Securing the tractor against unintentional starting and rolling away from page 80 3 Check whether the universal joint shaft of the tractor is switched off 4 Clean and grease the tractor s universal joint shaft 5 Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the oper...

Page 48: ...rt Clean and lubricate the universal joint shaft if it will not be used for an extended period 1 Uncouple the machine from the tractor Also refer to the chapter Uncoupling the ma chine page 86 2 Drive the tractor up to the machine leaving a clearance of approximately 25 cm be tween the tractor and the machine 3 Secure the tractor against unintentional starting and rolling away see the chapter Secu...

Page 49: ... that illustrate the respective hydraulic function The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit natural open double acting close Only on implements with manual sp...

Page 50: ...system only when the free return has been correctly coupled Install the coupling union supplied on the pressure free oil return flow WARNING Danger of infection from escaping hydraulic fluid at high pres sure When coupling and uncoupling the hydraulic hose lines ensure that the hydraulic system is depressurised on both the machine and trac tor sides If you are injured by hydraulic fluid contact a ...

Page 51: ...give way to all movements in bends without tensioning kinking or rubbing ο must not rub against other parts 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plug for the hydraulic hose lines before con necting them to the tractor 3 Couple the hydraulic hose lines with the tractor control units 5 9 2 Uncoupling the hydraulic h...

Page 52: ...oint and lower coupling points 2 Turning pins for mounting on the tractor with Category 2 or 3 coupling points with linch pin for securing Fig 21 ZA Super 1 Upper coupling point and lower coupling points 2 Pins for mounting on the tractor with Category 2 coupling points with linch pin for securing Fig 22 ...

Page 53: ...ink turning pins for mounting on the tractor with Category 3 or 4N coupling points with linch pin for securing 3 Top link pins for mounting on the tractor with Category 3 cou pling points with linch pin for securing 4 Top link pins for mounting on the tractor with Category 4N cou pling points with linch pin for securing Fig 23 ...

Page 54: ...tting recom mendations Through the FertiliserService application for Android and iOS mobile devices From the online FertiliserService See www amazone de Service FertiliserService Using the QR codes shown below you can directly access the AMAZONE website to download the FertiliserService application iOS Android Contact partners in the respective countries 0044 1302 755720 0039 0 39652 100 0036 52 4...

Page 55: ...etting chart the AMAZONE Fertiliser Service will assist you over the tele phone in assigning the fertilisers and setting recommendations 49 0 54 05 501 111 please consult the contact partner in your country Boundary spreading ZA V Hydro Refer to the separate page in the setting chart The fertiliser specific pages of the setting chart show the set tings for boundary spreading with limiter The ferti...

Page 56: ... V Set 2 18 0 17 46 720 C 60 90 25 5 90 60 9 220 18 8 24 0 17 46 720 D 60 90 25 5 90 60 10 220 23 4 28 0 18 47 720 E 60 90 25 5 90 60 12 220 27 1 V Set 3 27 0 14 46 720 E 50 80 25 5 80 60 12 220 28 3 32 0 15 46 720 F 50 80 25 5 80 60 13 220 31 0 36 0 15 48 720 G 50 80 25 5 80 60 14 220 32 2 Before use Before use Hydro On the operating terminal before use Tronic Manually during use Before use On th...

Page 57: ... Tilt of the limiter Quantity reduction for boundary spreading ditch spreading Shutter position Quantity reduction for boundary spreading ditch spreading in for entry in the control terminal Switch on point point at which the shutters open when driving into the field given as distance in m Measured from the centre of the spreading disc to the centre of the track in the head lands Switch off point ...

Page 58: ...ng terminal the machine can be conveniently controlled operated and monitored The spread rate is set electronically The slider position required for a specific spreading quantity is deter mined by means of fertiliser calibration 5 13 Bluetooth connection For a Bluetooth connection the Bluetooth adapt er must be connected to the implement computer or to the diagnosis plug For Bluetooth coupling ref...

Page 59: ...tion Fig 25 5 14 1 Switch on After switching on a check is run to see if the real shutter position corresponds to the theoretical position from the EasySet A flashing display shows that the shutter positions are not synchronised Synchronise the left shutter Synchronise the right shutter 5 14 2 Functions Actuating the shutters Open close both shutters Open close left shutter Open close right shutte...

Page 60: ...the setting chart or use the result from the spread rate check Enter the values for the shutter position before operation Values can be changed during operation Shutter position left Shutter position right Enter higher value for higher spread rate Enter lower value for lower spread rate Fig 27 Shutter position left Shutter position right Display value for the shutter position Symbol for the value ...

Page 61: ...comes smaller Lower the limiter further down Greater effect of the boundary spreading deflector Smaller throw distance Displayed value becomes larger Fig 29 Display value for the tilt of the limiter The display switches back to the shutter position display after 3 seconds Fig 30 If the shutters are opened when the limiter is lowered a signal tone is issued This shows that boundary spreading is act...

Page 62: ...from the tractor cab Fig 31 5 14 4 Error messages Error messages are identified with an E error E06 The left setting motor is not reacting E07 The right setting motor is not reacting E32 The limiter setting motor is not react ing E39 Left shutter sensor failure E40 Right shutter sensor failure E41 Limiter sensor failure Fig 32 ...

Page 63: ...et is switched off 4 Press the Power on shutter position left and right buttons simulatneously and hold for 3 seconds CAL for calibration appears briefly The shutter LEDs are flashing Fig 34 The voltage values in volts for the left and right shutters are shown 5 Confirm the calibration of the left shutter 6 Confirm the calibration for the right shutter Fig 35 By confirming the calibration the disp...

Page 64: ... 4 Bucket to collect the fertilizer Fig 37 5 16 Cover tarpaulin optional Cover tarpaulin for dry goods to be spread even in event of wet weather The actuation of the rollover cover is carried out ο manually using the hand lever ο hydraulically using the tractor control unit natural Fig 38 Cover tarpaulin with hand lever 1 Locking mechanism The tarpaulin locked in open and closed position 2 Locking...

Page 65: ... are equipped with a locking system Super Ultra Fig 41 Putting the stop device into operation 1 Secure the tractor and machine against unintentional start up and rolling 2 Approach the machine from the side 3 Swivel the stop device on the rear roller downwards with your foot until the stop device catches Putting the stop device out of operation 1 Secure the tractor and machine against unintentiona...

Page 66: ... against unintentional starting and uninten tional rolling away 4 Support the raised machine to prevent unintentional lowering 5 Steerable brake rollers Fig 37 1 front ο Install and secure with clip pin Fig 37 2 or ο Remove after taking out clip pin 6 Rigid rollers Fig 37 3 rear ο Install and secure with safety splint Fig 37 4 in lowest bore or ο Remove after taking out safety splint When installi...

Page 67: ...ate dashboard 2 Adjustable telescope on the bed spreading deflector Border spreading deflector Boundary spreading when the 1st tramline is located directly at the field boundary The shutter on the border side stays closed during boundary spreading Fig 43 Bed spreading deflector Fertiliser spreading on both sides over the whole area Recess in the area of the tractor wheel mark The telescope serves ...

Page 68: ...slide gates 3 Operate tractor control unit Open close the sliders Fig 46 Boundary spreading with three way control 1 Keep the two actuating levers for slide gates closed 2 Open the actuating lever for Limiter M 3 Operate tractor control unit Lower Limiter M 4 Close the actuating lever for Limiter M 5 Open the two actuating levers for slide gates 6 Operate tractor control unit Open the slide gates ...

Page 69: ... for slide gate of side not for spreading closed 2 Close the actuating lever Fig 40 3 for Limiter M 3 Open actuating lever for slide gate of side for spreading 4 Operate tractor control unit Only one slide gate opens After one sided spreading 5 Operate tractor control unit Slide gate closes 6 Close actuating levers ...

Page 70: ...d Use the AMAZONE homepage to download the following EasyCheck app EasyCheck operating manual Fig 47 5 21 Mobile test rig option The mobile test rig serves to check the lateral distribution on the field The mobile test rig consists of collection trays for the fertiliser and a measuring cup The collection trays are placed at four defined positions on the field and are strewn with fertilis er by dri...

Page 71: ...death If the camera display alone is used for manoeuvring persons or objects can be overlooked The camera system is an aid It does not replace the operator s awareness of the immediate surroundings Before manoeuvring ensure that there are no people or objects in the manoeuvring area by taking a direct look ...

Page 72: ... seat to the eye of the lower link a m 2 40 2 50 2 60 2 70 2 80 2 90 3 00 3 10 3 20 Height of the seating surface b m 1 70 0 24 0 22 0 20 0 18 0 16 0 14 0 12 0 10 0 08 1 75 0 28 0 26 0 24 0 22 0 20 0 18 0 16 0 14 0 12 1 80 0 31 0 29 0 28 0 26 0 23 0 21 0 19 0 17 0 15 1 85 0 35 0 33 0 31 0 28 0 26 0 24 0 22 0 20 0 18 1 90 0 38 0 36 0 34 0 32 0 30 0 28 0 26 0 24 0 21 1 95 0 41 0 39 0 37 0 35 0 33 0 ...

Page 73: ...pictograms and other signs on the machine from page 16 ο Safety information for the operator from page 23 It is important to observe these chapters in the interests of your safety Only couple and transport the machine to with a tractor which is suitable for the task The tractor and machine must comply with the national road traffic regulations The owner operator and the driver user of the vehicle ...

Page 74: ...f the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total tractor weight tractor axle loads and load capacities as well as the minimum ballast The approved total tractor weight specified in the vehicle documenta tion must be greater than the sum of the Empty tractor weight ballast w...

Page 75: ... chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between the centre of the lower link connection point and the centre of gravi ty of the front machine mount or front weight centre of gravity distance See technical data of front machine mount ing or fr...

Page 76: ...operating manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat G T G G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table section 6 1 1 7 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat V tat ...

Page 77: ...r and insufficient trac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the approved value there is no front weight if required attached to the tractor for the minimum front ballast GV min Ballast your tractor with weights at the front or rear if the tractor axle ...

Page 78: ...rectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual provided Adjusting the length of the PTO shaft is permitted with consideration of the required minimum profile overlap Design changes to the PTO shaft that are not described in the PTO shaft operating manual provided are not permit...

Page 79: ...draulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and fol...

Page 80: ...ne It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning and repairs ο when the machine is running ο for as long as the tractor engine is running with a connect ed PTO shaft hydraulic system ο when the ignition key is inserted in the tractor and the trac tor engine with the connected turbine shaft hydraulic sys tem could be started uninten...

Page 81: ...setting screw caused by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressureless state If there are hydraulic malfunctions between the tractor and the implement during start up please contact your service partner 1 System setting screw can be adjusted in position A and B 2 LS connection for the load sensing control line Fig 50 Im...

Page 82: ...ad Sensing hydraulic system pressure and flow regulated setting pump with direct load sensing pump connection and LS set ting pump Put the system setting screw in position B 3 Load Sensing hydraulic system with con stant flow pump gear pump Put the system setting screw in position B 4 Closed Center hydraulic system with pres sure regulated setting pump Put the system setting screw in position B Ri...

Page 83: ...e against unintentional start up and rolling before entering the danger area between the tractor and ma chine when coupling or decoupling the PTO shaft See page 80 WARNING Danger from crushing and impacts between the rear of the trac tor and the machine during coupling uncoupling It is prohibited to operate the tractor s 3 point hydraulic system while persons are present between the rear of the tr...

Page 84: ...of the tractor and the machine are the same Be absolutely certain to upgrade the category II upper and lower link pins of the machine to category III using reducing sleeves if your tractor has a category III three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupl...

Page 85: ...e out of the danger area between the tractor and machine before you approach the machine with the tractor 6 First couple the PTO shaft and the supply lines to the tractor before you couple the machine with the tractor as follows 6 1 Drive the tractor up to the machine to leave a clearance of approximately 25 cm between tractor and machine 6 2 Secure the tractor against unintentional starting and u...

Page 86: ... due to unintentional rolling of the machine parked on a transportation device Secure the machine against unintentional rolling when you park the machine on a transportation device Here see the chapter Transportation and parking device page 65 CAUTION Danger of injury due to the implement tipping When setting down the fertilizer spreader only a small residual amount may be found in the hopper Sett...

Page 87: ... between the tractor and the machine al lows better access for decoupling the turbine shaft and the power lines 3 6 Secure the tractor against unintentional starting and rolling away see the chapter Securing the tractor against unin tentional starting and rolling away from page 80 3 7 Secure the machine to prevent it from accidentally rolling away if the machine is equipped with a transport fixtur...

Page 88: ...led and raised machine Secure the tractor cabin against entry of other persons to prevent unintentional actuation of the tractor s hydraulic system Please note that the individual spreading properties of the spread material have a significant influence on the lateral distribution and spread rate For this reason the listed setting values should only be considered as a reference The spreading proper...

Page 89: ...ing vane 4 Setting of the spreading disc speed see page 108 5 Setting for boundary and ditch spreading see page 105 6 Setting of the switch On and Off points see page 110 YaraBela EXTRAN 27 3 72 mm 1 03 kg l Calibration fac tor 1 00 ZA V Side sprea ding Boundary spreading Ditch spreading V Set 2 18 0 17 46 720 C 60 90 25 5 90 60 9 220 18 8 24 0 17 46 720 D 60 90 25 5 90 60 10 220 23 4 28 0 18 47 7...

Page 90: ...shaft of the tractor if necessary 2 Wait until rotating spreading discs come to a complete standstill if necessary before adjusting the mounting height 3 Direct persons away from the danger zone behind or under the machine 4 Adjust the required mounting height on the field as per the speci fications in the setting chart for the required fertiliser type Standard height 80 cm 4 1 Raise or lower the ...

Page 91: ...top dressing Using the tractor s three point linkage set the mounting height of the spreader so that the distance between the grain tips and the spread ing discs is approx 25 cm Fasten the lower link pins in the lower link connections at the bottom if required Fig 55 ...

Page 92: ...er settings may therefore be required Therefore we recommend carry ing out a spread rate check before spreading begins The shutter position is determined using the sliding ruler after a spread rate check This takes the varying flow characteristics of the fertiliser into account when the slider position is determined Setting the slider position using the setting lever 1 Close the metering shutter h...

Page 93: ...0 475 500 550 600 700 800 900 1000 18 m km h 10 16 19 21 5 24 25 5 27 5 29 30 31 5 33 34 5 36 5 38 39 40 41 41 5 42 5 44 5 45 5 48 50 52 54 5 12 17 20 5 23 5 25 5 27 5 29 5 31 32 5 34 5 36 37 38 5 39 5 41 42 43 44 45 45 5 47 48 5 51 53 5 56 58 5 14 18 22 25 27 5 29 5 31 33 35 36 5 38 39 5 41 42 5 43 5 44 5 45 5 46 5 47 48 49 5 51 54 57 59 5 Tabel 1 Example Type of fertiliser YaraBela EXTRAN 27 Wor...

Page 94: ... bration Work menu select Automatic fertiliser cali bration carried out continually throughout the spreading process online calibration Machine data menu Calibration procedure switch on online cali bration ZA V performed with the calibration device while stationary before operation The fertiliser flowing out is collected and weighed Fig 57 performed with the fertiliser chute on the left shutter wh...

Page 95: ...possible during the spread rate check 8 4 1 Preparations for the spread rate check with the fertiliser chute 1 Remove both spreading discs Always install the central bolt for the spreading disc as protection from water fertilis er even if the spreading discs are not installed 2 Hook the fertiliser chute onto the two at tachments on the base plate 3 Put the collection bucket under the fertiliser ch...

Page 96: ...ection buck et 8 Determine the shutter position with the slid ing ruler 9 Adjust the shutter position on both sides of the fertiliser spreader 8 4 3 Performing a spread rate check with a calibration device on the side 1 Add a sufficient quantity of fertiliser to the hopper 2 Hang a collection bucket onto the calibra tion device 3 Open the outlet of the calibration device using the hand lever and s...

Page 97: ...r consists of the covering film and 3 sliding inserts Insert 1 for determining the desired target quantity in kg s Insert 2 for determining the actual spread rate during the spread rate check in kg s Insert 3 for determining the shutter position Both sides of the sliding ruler must be used depending on the spread rate To determine the shutter position for normal and high spread rates fertiliser To...

Page 98: ... 5 Read off the real flow rate above the arrow For spread rate check on the left shutter 1 Slide insert 3 such that the value for the real flow rate above insert 3 is lined up on top of the set shutter position 2 Look for the value for the desired flow rate below insert 3 and read off the shutter position to be set above it 3 Adjust the shutter position on both sides of the fertiliser spreader Exa...

Page 99: ...2 Look for the value for the desired flow rate below insert 3 and read off the shutter position to be set above it Example Working width 24 m target quantity 250 kg ha forward speed 12 km h Desired flow rate 1 0 kg s From the spread rate check flow time 10 s collected fertiliser quantity 9 kg Real flow rate 0 9 kg s Real flow rate 0 9 kg s desired flow rate 1 0 kg s Shutter position to be set 48 ...

Page 100: ... set and maintain the spreading disc speed via the PTO shaft Hydro the spreading disc speed must be entered on the control ter minal Tronic the gearbox translates the PTO shaft speed with the trans mission ratio 1 1 33 in the upper speed range see table below Speed PTO shaft Translation Speed spreading disc rpm rpm 375 500 415 550 450 1 1 33 600 540 720 600 800 675 900 ...

Page 101: ...t the respective fertiliser can be spread over the desired working width The primary factors that affect the spreading properties are Granule size Bulk density Surface condition Humidity We therefore recommend the use of a well granulated fertiliser by a renowned manufacturer and also checking of the working width set ting using the mobile fertiliser test rig Extract from setting chart YaraBela EX...

Page 102: ...ear box shaft 3 Put on the other spreading disc 4 For easier assembly apply assembly paste KA059 on the thread of the central bolt 5 Fasten the spreading disc by tightening the central bolt Fig 62 The inner diameter of the spreading disc and the gearbox attachment are larger on the right to prevent confusion of the right and left spreading discs Fig 63 ...

Page 103: ...ne 5 Adjustment lever for spreading vane 6 Vane locking mechanism as indicator of the vane position The spreading vane position depends on the working width and the type of fertiliser Swivelling the spreading vanes to a higher scale value increases the working width The shorter spreading vanes primarily distribute the fertiliser in the centre of the spread pattern while the longer vanes primarily ...

Page 104: ...vane in such a manner that the vane locking mechanism indi cates the required setting value on the scale 4 4 Release the hand lever so that the vane locking mechanism secures the set position 8 7 Checking the working width and lateral distribution The working width is influenced by the respective spreading proper ties of the fertiliser The most important influential factors on the spreading proper...

Page 105: ...sh away e g in surface waters must be prevented Fig 65 Fig 66 Boundary spreading and ditch spreading To prevent over fertilising in the inside of the field the spread rate at the boundary must be reduced There is a slight under fertilising in front of the field boundary Hydraulic or EasySet shutter control Reduce the shutter position on the boundary side by the number of increments given in the se...

Page 106: ...the Limiter The height of the border spreading deflector can be set to adjust the limiter to the field border characteristics border spreading or edge spreading Manually using the hole bar Electrically using the control computer see separate operating manual The border spreading deflector can be swivelled around the spreading disc to adjust the limiter to the border distance and the type of fertil...

Page 107: ...iser condition may differ Readjust the limiter if neces sary The border edge distance in the setting table always represents half of the working width Extract from setting chart YaraBela EXTRAN 27 3 72 mm 1 03 kg l Calibration factor 1 00 ZA V Side sprea ding Boundary spreading Ditch spreading V Set 2 18 0 17 46 720 C 60 90 25 5 90 60 9 220 18 8 24 0 17 46 720 D 60 90 25 5 90 60 10 220 23 4 28 0 1...

Page 108: ...ing disc V Set1 V Set2 V Set3 Fertilis er 5 6 7 8 9 10 11 9 10 11 12 14 14 12 14 14 15 16 17 18 Working width P 450 475 500 500 550 600 600 500 550 550 600 650 650 550 600 600 650 650 675 720 K PK 250 550 300 550 400 400 425 450 475 350 400 400 450 550 550 400 450 450 500 550 575 600 MgO 200 500 250 500 300 300 325 350 350 325 350 350 400 450 450 350 400 400 450 500 525 550 Boundary side spreading...

Page 109: ...re of the headlands to the centre of the spreading disc See the setting chart for the switch on point and switch off point and enter it in the Fertiliser menu of the ISOBUS software The switch off point can have a positive or negative value Implements without SectionControl Open shutters at the switch on point Close shutters at the switch off point Switching on point Switch off point positive Swit...

Page 110: ...n many cases as in particular with small negative switch off points the shutters close too late Read the switch off point from the setting chart Tramline optimised driving style With the tramline optimised driving style the switch off point must be big enough so that the shutters close in due time before driving into the headland tramline However this is not positive for fertiliser distribution on...

Page 111: ... as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking of the tractor lower link so that the connected or coupled machine cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use ...

Page 112: ...nger from catching entanglement pulling in or entrapment during machine operation due to accessible powered elements of the machine Only start up the machine when all the safety equipment has been attached and is in the closed position It is forbidden to open the safety equipment ο when the machine is running ο for as long as the tractor engine is running with a connect ed PTO shaft hydraulic syst...

Page 113: ...chine carry out a visual check that the upper and lower link pins are firmly secured against unintentional release WARNING Danger of catching or entanglement and drawing in or entrap ment of loose clothing by moving elements rotating spreading discs Do not wear loose fitting clothing Tight clothing reduces the risk of unintentional catching or entanglement and drawing in or entrapment by moving el...

Page 114: ...guard and function screen prevents clumps of fer tiliser and or foreign bodies getting into the hopper and blocking the agitator Observe the permitted payload of the spreader see technical data and axle loads of the tractor Only fill the hopper when the sliders are closed It is essential to observe the safety instructions from the fertiliser manufacturer Use appropriate protective clothing as nece...

Page 115: ...e that uninvolved persons are kept well clear of the danger area of the machine in the following situations ο Before you switch on the power for the spreading discs ο Before you open the slide gate ο While the tractor engine is running When spreading fertiliser at field edges in residential areas along roads take care not to endanger persons or damage ob jects Maintain a sufficient safety distance...

Page 116: ... running WARNING Danger of being entangled and drawn in event of contact with the driven agitator when climbing onto the machine Never climb on the machine when the tractor engine is running Secure the tractor and the machine against unintentional start up and rolling before climbing onto the machine WARNING Danger of being caught and drawn in with driven agitator Never insert any objects through ...

Page 117: ...he setting chart Switching on point when driving into the field Switching off point when driving into the headlands 2 Moving to and when the switching on point is reached open the shutter 3 At the switching off point before reaching the headlands close the shutter 4 For boundary spreading ο lower the Limiter hydraulically ο Hydro Reduce the spreading disc speed 5 When you have finished spreading 5...

Page 118: ... and all affected areas of your skin with soap and water DANGER Some slug pellets can harm children and pets Ensure that they are stored in an area that is inaccessible to both children and pets Always refer to the directions for use from the slug pellet manufacturer For additional information on handling slug pellets refer to the manu facturer s instructions and the general safety precautions for...

Page 119: ...Never open the guard and function screen while the tractor en gine is running Never insert any object through the protection grating and func tion screen when the agitator is running 1 Secure the tractor against unintentional start up and unintentional rolling 1 Remove the spreading discs Use tool 2 Open shutter Residual fertiliser runs out 3 Close shutter 4 Fit the spreading discs after emptying ...

Page 120: ... through uninten tional closing of the open unsecured guard and function screen Secure the open guard and function screen so that it cannot move accidentally before carrying out work in this area See page 40 11 2 Faults in electronics If faults develop in the control computer or the electric setting motors that cannot be eliminated immediately it is still possible to continue working see the opera...

Page 121: ...Service 49 5405 501 111 Too much fertiliser in the overlap area Prescribed spreading disc speed is exceeded Reduce tractor engine speed The spreading properties of your fertiliser differ from those of the one we tested when creating the setting chart Contact the AMAZONE Fertiliser Service 49 5405 501 111 Both hopper tips do not empty uniformly at the identical slider position Bridging of fertilise...

Page 122: ...rt up and rolling before carrying out cleaning maintenance or repair work on the machine when coupling or decoupling the machine See also page 80 WARNING Risk of contusions cutting catching drawing in and knocks through unprotected danger points Mount protective equipment which you removed when cleaning maintaining and repairing the machine Replace defective protective equipment with new equipment...

Page 123: ...rating plates warning signs and stickers ο Always maintain a minimum jet distance of 300mm be tween the high pressure cleaning or steam jet cleaning nozzle and the machine ο The set pressure of the high pressure cleaner steam jet must not exceed 120 bar ο Comply with safety regulations when working with high pressure cleaners Clean machine with regular water jet oiled implements only at washbays w...

Page 124: ...itions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM 12 2 1 Lubricating the PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manufacturer which are fastened to the PTO shaft Fig 73 Lubricate the we...

Page 125: ... ZA V Tronic 126 Daily Component Maintenance work See page Specialist workshop Spreading vanes Condition check 127 Weekly Every 50 operating hours Component Maintenance work See page Specialist workshop Whole implement Check for visible defects Hydraulic system Condition check 129 X Hydraulic fluid filter Check 133 X Every six months 200 operational hours Component Maintenance work See page Specia...

Page 126: ... the retaining screw from the extension spring Oil ISO VG 150 EP SAE 90 Oil filling quantity 0 23 l Fig 75 12 5 Ventilate the friction clutch After long periods of disuse and before using it for the first time ventilate the friction clutch as follows 1 Dismantle the friction clutch from the gearbox input shaft 2 Precisely measure the fitting length a of the springs and write it down 3 Relieve the ...

Page 127: ...torque is sufficient Required tightening torque 8 4 Nm The technical condition of the spreading vanes is essential for uniform lateral distribution of the fertiliser on the field i e form ing strips The spreading vanes are made of especially wear resistant stainless steel Nevertheless we remind you that the spreading vanes and their swivel vanes are wear parts Replace the spreading vanes as soon a...

Page 128: ... with the spreader empty the spreader must be retared see control computer operating manual This may occur for example after the attachment of special accesso ries 12 8 Calibrating the spreader If after filling the retared spreader does not show the correct fill weight the spreader must be recalibrated see the control computer operating manual ...

Page 129: ...r attempt to plug leaks in hydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate ly Risk of infection WARNING Danger of unintentional contact with hydraulic fluid Please take the following first aid measures Following i...

Page 130: ...years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk poten tial into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in ...

Page 131: ...e outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose or the hose line Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Damage or deformation of the hose assembly sealing function restrict...

Page 132: ...g protective covers Cover sharp edged components ο The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There...

Page 133: ...r link pins WARNING Risk of contusions catching and knocks when the machine is unexpectedly released from the tractor Check the upper and lower link pins for visible damage each time you couple the machine Replace the upper and lower link pins in the event of clearly visible wear ...

Page 134: ...225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70 5 112 174 242 342 470 589 Coated bolts have different tighte...

Page 135: ...ZA V BAG0087 11 01 20 135 13 Hydraulic diagram ZA V Hydro Fig 80 ...

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