Alto-Shaam COMBITHERM CT PROFORMANCCTP10-10E Installation Manual Download Page 49

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MN-35947

•

Rev 22

•

10/22

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Combitherm® CT PROformance™ and CT Classic Series Installation Manual

•

Inspection Checklist

Unit Information

Business

Name:

________________________________________

Model

Number:

________________________________________

Serial

Number:

_________________________________

Weekly Inspection Start Date: _________________________________

Weekly Inspection Checklist

Inspect - Oven cavity lamp

Inspect - Oven cavity for signs of grease/carbon buildup

Inspect - Loosen thumb screws to inspect behind the fan panel inside the oven cavity for signs of grease/carbon buildup

Inspect - Loosen thumb screws to inspect behind the fan panel inside the oven cavity for signs of scale buildup

Inspect - The heat exchanger for any signs of major deformation. If yes, immediately remove from service and take corrective
action steps.

Inspect - The heat exchanger for any loose/disconnected pipes or flanges. If yes, immediately remove from service and take
corrective action steps.

Inspect - Convection elements for signs of cracking, deformation, or damage

Clean ventless hood grease filters

Employee initials

Component Malfunction and Replacement

List details of the failure(s) next to the day they occurred. Leave blank if components are working properly.

Week 1

Week 2

Week 3

Week 4

Gas units only

Electric units only

Weekly Inspection

Summary of Contents for COMBITHERM CT PROFORMANCCTP10-10E

Page 1: ...ervicing or operating this equipment WARNING To prevent personal injury death or property damage Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance EN MN 35947 Rev 22 10 22 CTC6 10E CTC10 10E CTC7 20E CTC10 20E CTC20 10E CTC20 20E CTC6 10G CTC10 10G CTC7 20G CTC10 20G CTC20 10G CTC20 20G CTP6 10E CTP10 10E CTP7 20E CTP10 20E CTP20 10E C...

Page 2: ...tely upon finding damage and request an inspection Mail a written confirmation to the carrier s office with the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork Alto Shaam will continue our policy of assisting our customers in collecting claim...

Page 3: ...e Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage injury or fatal accidents in addition to invalidating the guarantee and relieving Alto Shaam of all liability DO NOT DISCARD THIS MANUAL This manual is considered part of the appliance and is provided for the owner or manager of the business and for traini...

Page 4: ... Use a telephone outside the property and immediately contact your gas supplier If unable to contact your gas supplier contact the fire department Please post the following instructions in a prominent location in the event the user smells gas This manual covers the following CTC and CTP series models Control Type Boiler Free Models Steam Generator Models CTP CTC CT PROformance with PROtouch contro...

Page 5: ...ates 27 Electrical Kit Installation 60 Hz 28 Ventilation Requirements for Gas Models 29 Gas Supply Installation 30 Water Quality Requirements 35 Water Supply Installation 36 Water Drainage For Single Oven 37 Water Drainage For Single Oven Rear Panel with Louver 38 Water Drainage For Stacked Ovens 39 Water Drainage For Stacked Ovens Rear Panel with Louver 40 Mobile Equipment Restraint 41 For Gas Mo...

Page 6: ...lists included in this manual are for general reference only and are intended for use by qualified and trained technicians This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location NOTICE For equipment delivered for u...

Page 7: ...ove or roll on uneven floors and cause property damage or serious injury Be extremely careful when moving appliances because the food trays may contain hot fluids that may spill causing serious injury ALWAYS open the appliance door very slowly Escaping hot vapors or steam can cause serious injury or death If your gas appliance is installed under an exhaust hood the hood must be switched ON when th...

Page 8: ...uemaduras Siempre coloque líquidos o alimentos que se puedan volver líquidos cuando se calientan a nivel de los ojos donde se puedan ver Risque de brûlure Toujours charger les liquides ou les aliments qui deviennent liquides au chauffage à hauteur des yeux où ils peuvent être vus WARNING Burn hazard Always load liquids or foods that can become liquid when heated at an eye level where they can be s...

Page 9: ...ine 1 supply terminal LA 36443 L2 Line 2 supply terminal LA 36443 L3 Line 3 supply terminal LA 36443 L2 N Neutral LA 36443 G Ground terminal LA 36443 E Equipotential terminal LA 38911 Drain water connection point LA 38910 Untreated drinkable water connection point LA 38909 Treated drinkable water connection point ...

Page 10: ...lation Manual Labels LA 38940 kg max liter max GN 1 1 6 10 33 57 6 10 10 54 95 10 7 20 76 133 14 10 20 109 190 20 20 10 109 190 20 20 20 218 380 40 kg Capacities Fire hazard This unit is only for use with factory supplied legs casters or base Read the installation manual LA 39336 ...

Page 11: ...carefully LA 39126 Warning Failure to follow cleaning instructions can cause injury or equipment damage Clean oven only with Combitherm cleaner Cleaner is caustic Avoid contact with skin or eyes Wear PPE Read and understand the Combitherm cleaner safety data sheet and the operator s manual before cleaning LA 39149 CombiTabs ...

Page 12: ...ctions LA 39148 Warning Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing the equipment Water and waste connection shall comply with the basic plumbing code of the Building Officials and Code Administrators International Inc COCA and the ...

Page 13: ...combustible surfaces Maintain the correct clearances to combustibles Read the installation instructions City of New York Fire Department condition of acceptance number Notice For trained personnel only The installation manual and the wiring diagram for this appliance can be found inside the oven attached to the opposite side of this panel ...

Page 14: ... en cuivre qui conviennent à des températures 90 C U liser exclusivement sur des circuits de dériva on propres Ne pas raccorder à un circuit fonc onnant sous plus de 150 VCA par rapport à la terre LA 38852 90 C AWG Use ______AWG for supply connections Use only copper wires suitable for temperatures 90 C Do not connect to a circuit operating at more than 150 VAC to ground For use on individual bran...

Page 15: ...URE MEASUREMENTS The A weighted sound pressure level without ventless hood operating is less than 70dBA WARNING Electric shock hazard Perform lockout tagout procedures before cleaning or servicing this appliance VENTILATION REQUIREMENTS A steam ventilation hood is mandatory for the operation of the oven In addition a single gas Combitherm oven requires a minimum of 28 CFM 793 LPM make up air for b...

Page 16: ...cal vent to extend above the exhaust vent Materials must withstand temperatures up to 200 F 93 C Clearance requirements for water filtration system Do not install a water filtration system behind unit CLEARANCE WATER Water Quality Standards It is the sole responsibility of the owner operator purchaser of this equipment to verify that the incoming water supply is comprehensively tested and if requi...

Page 17: ...ing the QR codes on this and the following pages with the camera on your mobile device or tablet CTC6 10E CTC6 10G CTC6 10E with Ventech Hood Stacked CTC6 10E with Ventech Hood Stacked CTC6 10E over CTC10 10E w Ventech Hood CTC6 10E over Vector F CTP6 10E CTP6 10G CTP6 10E with Ventech Hood Stacked CTP6 10E Stacked CTP6 10E with Ventech Hood Stacked CTP6 10E over CTP10 10E Stacked CTP6 10E over CT...

Page 18: ...TC7 20G CTC7 20E with Ventech Hood Stacked CTC7 20E Stacked CTC7 20E with Ventech Hood Stacked CTC7 20G CTC7 20E over Vector F CTP7 20E CTP7 20G Stacked CTP7 20G CTP7 20E with Ventech Hood Stacked CTP7 20E Stacked CTC7 20E with Ventech Hood CTP7 20E over Vector F CTC10 10E CTC10 10G CTC10 10E with Ventech Hood CTP10 10E CTP10 10GE CTP10 10E with Ventech Hood ...

Page 19: ...allation Manual 19 Technical Specifications OVEN SPECIFICATIONS Continued Stacked CTP10 10E over CTP7 20E CTC10 20E CTC10 20G CTC10 20E with Ventech CTP10 20E CTP10 20G CTP10 20E with Ventech Hood CTC20 10E CTC20 10G CTP20 10E CTP20 10G CTC20 20E CTC20 20G CTP20 20E CTP20 20G ...

Page 20: ...SE COLLECTION TO AVOID DAMAGING THE PUMP LIFTING INSTRUCTIONS Remove banding before lifting Lift the unit from the front only never from the side Adjust the forks so that they do not damage any of the components under the unit Note that the control side of the oven is the heaviest portion Lift the unit just high enough to remove the wooden pallet Lower the unit as close to the floor as possible an...

Page 21: ...ranty A single oven installed on a stand with solid surface bottom shelf can be positioned over a drain since the solid surface will block the rising steam 4 102mm for plumbing 4 5 16 109mm with optional plumbing kit TOP VIEW 18 457mm for service access 0 0mm from non combustible surfaces 2 51mm from combustible surfaces 2 51mm for door swing POSITIONING ON SITE COUNTERTOP MODELS Place the oven on...

Page 22: ...f the oven must meet this specification Minimum 79 7 8 203 cm Maximum 80 3 8 204 cm In addition the vertical distance from the bottom of the door frame to the floor must meet this specificaiton Minimum 8 1 4 210mm Maximum 8 3 4 222mm 2 Roll the trolley into the oven and check the overall fit of the trolley Close the door and check fit Make adjustments as needed NOTICE Adjustable measurements are f...

Page 23: ...de in accordance with IEC 2010 60335 1 section 27 or local codes CAUTION Power source must match voltage identified on appliance rating tag The rating tag provides essential technical information required for any appliance installation maintenance or repairs Do not remove damage or modify the rating tag WARNING Electric shock hazard Perform lockout tagout procedures before cleaning or servicing th...

Page 24: ...ons at the terminal block cable connections and electrical terminal connections to make certain they remain tight ELECTRICAL CONNECTION FOR ELECTRIC MODELS NOTICE All models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation An oil resistant cord like H05RN or H07RN or equivalent must be used 1 An electrical wiring diagram is located ...

Page 25: ...a light lubricant and thread nut on and off fitting Cut threads into nut before installing fitting To do so apply a light lubricant and thread nut on and off fitting Position and attach the support plate x Discard the cover plate if applicable Install the fitting wiring to the appliance 1 1 2 NPT and smaller bushings through the bottom all others through the back Installation point for 1 1 2 NPT a...

Page 26: ...For 1 phase appliances remove red wire and orange wire For 3 phase appliances remove white wire For 1 phase appliances remove red wire and orange wire For 3 phase appliances remove white wire 2 3 4 5 1 B2 B1 2 1 3 4 5 Remove enough cable covering so that wires reach the terminal blocks Depending on the application install the straight or the elbow fitting on to the cable Cut threads into nut befor...

Page 27: ... so that wires reach the terminal strip L1 L2 L3 2 4 6 Position and attach the support plate x Discard the cover plate if applicable Depending on the application install the straight or elbow fitting to the cable 3 x x x Applications for the Americas Cut threads into nut before installing fitting To do so apply a light lubricant and thread nut on and off fitting Cut threads into nut before install...

Page 28: ... 3 4 5 1 B2 B1 2 1 3 4 5 Remove enough cable covering so that wires reach the terminal blocks Depending on the application install the straight or the elbow fitting on to the cable Cut threads into nut before installing fitting To do so apply a light lubricant and thread nut on and off fitting Cut threads into nut before installing fitting To do so apply a light lubricant and thread nut on and off...

Page 29: ... local state or national codes WARNING To prevent SERIOUS INJURY DEATH or PROPERTY DAMAGE Installation air adjustment and or service work must be in accordance with all local codes and must be performed by a trained service technician qualified to work on gas appliances WARNING DO NOT obstruct or block exhaust flues or attach any flue extension that may impede proper burner operation restrict the ...

Page 30: ...E G20 G25 20mbar NL II2L3B P 2L G25 25mbar Butane Propane Mixture Cat Gas Type GR II2H3B P 3B P G30 G31 30mbar CY II2H3B P 3B P G30 G31 30mbar ES FR GB IE CH II2H3P 3P G31 30mbar AT II2H3B P 3B P G30 G31 50mbar BE II2E S 3P 3P G31 30mbar DE II2ELL3B P 3B P G30 G31 50mbar NL II2L3B P 3B P G30 G31 30mbar AUS NZ NGN 1 13 kPa AUS NZ LPG X Propane 2 75 kPa Japan Natural Gas 13A 1 96 kPa Japan LPG Propa...

Page 31: ... 7 20 G31 1 NOTE Natural Gas G20 Propane G31 Butane G30 Low Calorific Natural Gas G25 WARNING Electric shock hazard Perform lockout tagout procedures before cleaning or servicing this appliance INSTALLATION REQUIREMENTS GAS CONNECTION 3 4 NPT For Europe gas connection thread fittings should conform to EN ISO 228 1 or ISO 7 1 or shall have a compression fitting If the appliance has casters a restra...

Page 32: ...nce with local codes CAN CGA B149 1 Installation for Natural Gas Burning Appliances and Equipment latest edition or CAN CGAB149 2 Installation for Propane Burning Appliances and Equipment latest edition In Europe installation must be in accordance with European Standard EN203 The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line ...

Page 33: ...ect An example of a restraining device is a 2000 pound 907kg test stainless steel cable attached to a structural member of the kitchen wall behind the oven The means of attachment should consist of a quick connect snap so the oven can be disconnected when the appliance must be moved away from the wall The other end of the cable should be permanently attached to the rear frame of the oven The cable...

Page 34: ...o 30 minutes to eliminate all air from the lines If after this time there is no heat call for factory assistance GAS EXHAUST The oven is not designed for direct connection to a chimney vent system or for direct connection to a horizontal exhaust system The oven must be installed under a ventilation hood Oven operators should be instructed with regard to the hazards of placing any material on top o...

Page 35: ...understand that water quality plays a significant role in the longevity of steam producing equipment Water quality and required maintenance of steam generating equipment is the direct responsibility of the owner operator Damage incurred as a direct result of poor water quality and or surfaces affected by water quality is also the responsibility of the owner operator Damage due to water quality tha...

Page 36: ...required for proper operation At least one MUST be treated Supply lines should be flexible to allow oven to be moved when service or cleaning is needed WARNING Significant damage to the appliance cavity elements or heat exchanger could result from improper water quality Failure to meet the water quality requirements and observe this precaution will void the warranty 1 Untreated water inlet 2 Treat...

Page 37: ... 2 dia 40mm Tee Fitting Drain Connection Drain vent pipe must be above oven exhaust vent opening 45 Elbow 45 Elbow If a drain run exceeds 6 1829mm to the floor sink an air gap is strongly recommended Oven exhaust vent opening If using CPVC use only glue designed for CPVC If using copper use only lead free solder CT TS 005487 WATER DRAINAGE FOR SINGLE OVEN SPECIAL NOTES FOR WHEN STACKING DISSIMILAR...

Page 38: ...anel with Louver SPECIAL NOTES FOR WHEN STACKING DISSIMILAR UNITS When installing two dissimilar units for example a CTP 7 20 over a VMC F4 consult the specification sheet of each unit for the required clearances Always use the largest clearance dimension when a choice between two competing dimensions needs to be made Always plumb the units in such a way that does not inhibit the ability to remove...

Page 39: ...in pipes be different than the CPVC pipes provided in the installation kit In such cases any costs associated with changing the drain pipes to meet the local codes are the responsibility of the end user CT TS 005489 If using CPVC use only glue designed for CPVC If using copper use only lead free solder WARNING Slippery when wet To prvent serious injury or property damage make sure drain is properl...

Page 40: ...un exceeds 6 1 8m to the floor sink an air gap is strongly recommended When stacking ovens run independent drains Installation kits have a maximum run length of 4 1 2 1372mm One suggested method of drain installation Local codes may require that the type of material used for the drain pipes be different than the CPVC pipes provided in the installation kit In such cases any costs associated with ch...

Page 41: ...HAZARD To prevent SERIOUS INJURY or DEATH your appliance must be secured to building structure to prevent unintended movement Any appliance that includes a set of casters must be installed with a tether Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit The following requirements apply 1 Casters must be a ma...

Page 42: ...hood maintenance log must be included with the unit and shall be completed at the intervals indicated 5 The filter interlocks shall be inspected tested at least every 6 months 6 Suitable fire protection shall be provided for each installation This protection system is subject to FDN Range Hood Inspection Unit s inspection and approval 7 Installation maintenance and cleaning procedures shall comply...

Page 43: ... To prevent SERIOUS INJURY or DEATH NEVER operate this appliance in a cleaning mode without the liquid cleaner connected with a kink in the cleaning hose line or with an empty liquid cleaner container Failure to do so may result in poor oven cleaning grease and or carbon accumulating inside the oven cavity and increased risk of fire WARNING ALWAYS wear protective eyewear and rubber gloves when usi...

Page 44: ... the front of the oven Placement on the left side is recommended whenever possible Remove the plastic protective film from the bracket PHOTO B C Pan head screws are in position beneath the oven for this purpose For stacked configurations always place the hanger bracket on bottom of the top oven Remove pan head screws and washers PHOTO D position hose hanger bracket on either side of the oven and s...

Page 45: ...librate the Touchscreen 1 Touch the target icon each time it appears on screen The icon appears in all four corners then the center of the screen NOTE If the controller software has not been updated to the current version calibration stops when this step is complete Download the current controller software from the Alto Shaam website and install it 2 The verification screen 5 displays Touch all fi...

Page 46: ...e cavity temperature to the set temperature 2 The appliance cycles off by itself when the set temperature is reached 3 The appliance idles until the cavity temperature drops below the set temperature 4 The appliance cycles back on by itself until the cavity temperature again reaches the set temperature Allow the appliance to run through several cycles Cool down the appliance 1 Touch the stop icon ...

Page 47: ...re drops below the set temperature 4 The appliance cycles back on by itself until the cavity temperature again reaches the set temperature Allow the appliance to run through several cycles Cool down the appliance 1 Press the start stop button 10 to stop the cooking process 2 Press the cool down button 7 3 Use the up arrow button 5 or the down arrow button 9 to set the cool down temperature to 110 ...

Page 48: ... Daily Inspection Checklist Inspect and clean Monday Tuesday Wednesday Thursday Friday Saturday Sunday Product probe thermometer Door gasket inner door seal Inner door glass Front drip tray Screen and overlay inspect for cracks peeling moisture etc Execute automatic wash cycle with approved cleaning chemical ONLY Employee initials Component Malfunction and Replacement List details of the failure s...

Page 49: ... carbon buildup Inspect Loosen thumb screws to inspect behind the fan panel inside the oven cavity for signs of scale buildup Inspect The heat exchanger for any signs of major deformation If yes immediately remove from service and take corrective action steps Inspect The heat exchanger for any loose disconnected pipes or flanges If yes immediately remove from service and take corrective action ste...

Page 50: ...___________ Monthly Inspection Checklist Inspect Test Proper draining of the oven cavity Inspect All drain lines for leaks or clogs EB Descale the steam generator Inspect Oven cavity for any signs of scale buildup Descale the oven interior Inspect ventless hood paper filter replace as needed Test ventless hood drain for proper drainage and signs of leaking Employee initials Component Malfunction R...

Page 51: ...valve hose Inspect Low pressure relief valve hose E Inspect Convection element seal from the electrical compartment G Inspect Gas heat exchanger seal from the electrical compartment Inspect N6 oven temperature probe seal EB Descale the steam generator EB Remove Inspect Steam generator elements Inspect Hand shower hose Inspect Hand shower handle Inspect Product probe Inspect Water injection tube In...

Page 52: ...Inspect Oven cavity ceiling flange flange gasket ESG models only G Tighten Burner flange bolts G Tighten Igniter flange bolts Inspect Heat exchanger weep holes to ensure they are free of obstructions if the hole is obstructed immediately remove oven from service and replace the heat exchanger E Inspect Convection elements for signs of cracking deformation or damage Replace Oven lamp cover s gasket...

Page 53: ...ote the software version update if not current Record Water pressure static dynamic Record Line voltage across all lines Record Line voltage to ground on each line Record Amperage across all three legs when heating Function test all components list components For ovens shipped to New Zealand or Australia inspect the backflow preventer check valve per AS NZ3500 1 and AS NZ3500 2 Component Failure a...

Page 54: ... and upper fan motors on roll in models Convection fan motor does not spin after 60 seconds Detected by the Hall Effect sensor Motor or fan wheel locked If LED on motor control flashes see error codes for motor control Hall Effect sensor does not detect motor rotation E04 Lower Fan Motor Error Applies only to roll in models Lower convection fan motor does not spin after 60 seconds Detected by the ...

Page 55: ...lve Y2 has malfunctioned E20 B11 Core Temperature Probe Single Point Fault Single point core temperature probe malfunctioning or disconnected Core temperature probe B11 not inserted into food correctly Core temperature probe B11 not connected to oven Clean probe receptacle pins with sandpaper if applicable Core temperature probe B11 has malfunctioned E21 N6 Cavity Probe Fault Cavity temperature pr...

Page 56: ... to ground Probe B4 miswired probe or has malfunctioned E42 B5 Fault B5 probe shorted to ground Probe B5 miswired probe or has malfunctioned E43 N6 Fault N6 probe shorted to ground Probe N6 miswired probe or has malfunctioned E44 N8 Fault N8 probe shorted to ground Probe N8 miswired probe or has malfunctioned E45 B10 Fault B10 probe shorted to ground Probe B10 miswired probe or has malfunctioned E...

Page 57: ...r has malfunctioned Heat exchanger is plugged Ignition control has malfunctioned Gas valve has malfunctioned Refer to Troubleshooting E90 Lower Gas Combustion Blower Not at Speed Applies only to roll in models Speed is too slow Power supply cable is not connected to combustion blower motor Speed control cable is not connected to combustion blower motor Combustion blower motor is blocked rotation i...

Page 58: ...set to see an OB ON position Incompatible OB and CB software update software OB has malfunctioned CB has malfunctioned E105 No or Low Water Pressure Water pressure switch not activated Water supply not connected Water supply is shut off Water supply to unit blocked or obstructed check filter E108 Cooling Fan Failure If the temperature on the control board relay board is greater than 140ºF 60ºC and...

Page 59: ...e than 199 F 93 C Current Peak LED flashing sequence with 4 flashes per period Blocked motor detected by current peak monitoring from 900 rpm rotating field Overcurrent LED flashing sequence with 5 flashes per period Intermediate circuit current exceeds 4 0A Short circuit LED flashing sequence with 6 flashes per period Release of interrupt at intermediate circuit current larger than 53 0A Power on...

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Page 64: ...36 AUSTRALIA Brisbane Queensland Phone 800 558 8744 CANADA Concord Ontario Canada Toll Free Phone 866 577 4484 Phone 1 905 660 6781 FRANCE Aix en Provence France Phone 33 0 4 88 78 21 73 GMBH Bochum Germany Phone 49 0 234 298798 0 ITALY Padua Italy Phone 39 3476073504 INDIA Pune India Phone 91 9657516999 MEXICO Phone 52 1 477 717 3108 MIDDLE EAST AFRICA Dubai UAE Phone 971 4 321 9712 CENTRAL SOUTH...

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