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SUPER FIT 24/28/35

GAS FIRED COMBI BOILER

INSTALLATION AND OPERATING

INSTRUCTIONS

S

B

A

1

B

3

2

4

A

3

4

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C

R

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7

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E

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D

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G

G

H

H

I

I

13

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26

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Malzeme

Yüzey Kalitesi

Ağırlık (kg)

Resim No

Kod No

F

P

 2020

Tarih

Adı Soyadı

İmza

 

-

 Çizen

04.01.

  Özkan AKDENİZ

 Hazırlayan

'' 

  -

 Kontrol

'' 

  Masis KALATAŞ

 

-

 

-

 Kontrol

'' 

  Mehmet ÖNSEL

 Onay

'' 

  Mehmet ÖNSEL

Ölçek

57:100

YOĞUŞMALI KOMBİ ANA MONTAJI

(SUPER FIT 24-28-35 kW)

0-11P3178

A0

 RESİMDE VERİLMEYEN TOLERANSLAR TS1980/1 ORTA'YA GÖRE OLACAKTIR.

 Bu resmin hakları ALARKO-CARRIER'e aittir. İzin alınmadan kullanılamaz ve çoğaltılamaz.

 

   -

 

Ölçü Tolerans

d

e

f

a

-

772

05.01.20 Ö.A.

b

c

Sembol

Adet Değ.No Tarih

 İsim Sembol Adet Değ.No Tarih

İsim Sembol Adet Değ.No Tarih

İsim

                    GUVENLIK ICIN KRITIK

                    CRITICAL TO SAFETY

      FONKSIYON ICIN KRITIK

       CRITICAL TO FUNCTION 

      PROSES ICIN KRITIK

            CRITICAL TO PROCESS

REFERANS

P-MÜ-GE-005

17

1

Hidrolik Grup Montajı (SRS)

-

-

-

-

16

2

Tesisat Suyu Borusu Bağlantı Klipsi

11P3145

58990540012

EN10088-2 X10CrNi18-8

(AISI301)

 ( 18'lik boru için)

15

1

Giriş Bloğu Sızdırmazlık Lastiği

11P3059

58990540024

SİLİKON

-

14

2

Tesisat Borusu O-ringi 

1103801

58990440060

EPDM 851

( 17.72 x 2.76)

13

1

Gidiş Borusu Montajı

11P3096

58990540017

-

-

12

2

Boru Bağlantı Contası ( 17x 24x2)

1103722

58990440057 Victor Leinz AFM 34

-

11

1

Gaz Borusu Montajı

11P3094

58990540018

-

-

10

1

Venturi (SUF 24 kW)

11P3135

58990540005

-

-

Venturi (SUF 28-35 kW)

58990540006

9

Gaz Vanası

11P3134

58990540007

 -

8

FIME Fan

11P2992

58990540004

-

 -

7

4

Tırtıklı Rondela - A5

DIN 6797

20040200010

-

 -

6

4

Altıköşe başlı civata CV-6K - M5x15 

 DIN933-5.8

ZN5MTCA

20010380005

-

-

5

1

Fan Sızdırmazlık Contası

11P3146

58990540037

Slikon EN 549 E2/H2

VMQ60

-

4

1

Eşanjör (SUF 35 kW)

11P2989

58990540003

-

-

Eşanjör (SUF 28 kW)

11P2988

58990540002

Eşanjör (SUF 24 kW)

11P2987

58990540001

-

-

3

1

Genleşme Tankı-8 lt 

(CIMM RP 220 G3/8"x18)

11P3163

58990540014

-

 -

2

1

Sağ - Sol Yan Kapakları

11P2996

58990540032 (TB) Rulo TS EN 10130

DC 01-B-M

 Sac:1x235.7x671.6

58990540033 (DA)

1

1

Gövde "U" Sacı (SUPER FIT 24-28-32 kW)

11P2995

58990540020

TS EN 10346 

DX 54+Z100-M-A-C Sac:1x479.9x1091.4

SIRA ADET PARÇA ADI

RESİM NO.

KOD NO.

MALZEME DÜŞÜNCELER

37

6

M4 Flanşlı Altıköşe Tırtıklı Somun

1103966

20030080035 WÜRTH : 039404

-

36

6

Ön ve Yan Kapak Pimleri

1102757

58990220044

CuZn40Pb2

DIN 12164

-

35

1

Ön Kapak Sızdırmazlık Bandı

11P3132

58990540045

İlgili resimde

Bkz. Tablo

34

2

Yan Kapak Sızdırmazlık Bandı

11P3133

58990540046

İlgili resimde

Bkz. Tablo

-

33

2

Ön Kapak Alt-Üst Sızdırmazlık Süngeri

11P3131

58990540044

İlgili resimde

Bkz. Tablo

-

32

1

Plastik Pano Komplesi

-

-

-

-

31

1

Ön Kapak (SUF 24-28-35 kW)

11P2997

58990540030 (TB)

Rulo Sac: TS EN 10130

DC 03 / DC 04-B-M 

(Skin passed)

Sac Kalınlığı: 0.8

58990540031 (DA)

30

2

Genleşme Tankı Taşıma Sacı

1103738

58990440040

 TS EN 10346

DX52+Z140-M-A-C Sac: 1.5x48.3x97.1

29

1

Plastik Boşaltma Nipeli

11P3192

-

PP

-

28

1

Çıkış Bloğu Sızdırmazlık Lastiği

11P3037

58990540023

SİLİKON

-

27

1

Yaylı Hortum Kelepçesi ( 20.5)

1103730

58990440126 TS 2500-1 SM 1 

(DIN 17223-B) 

 B Kalite yay çeliği

26

1

Yaylı Hortum Kelepçesi ( 23)

1103729

58990440127 TS 2500-1 SM 1 

(DIN 17223-B)

B Kalite yay çeliği

25

1

Sifon Taşıma Sacı

1103706

58990440041

TS EN 10346

DX52+Z100-M-A-C Sac: 1x52.6x66.8

24

1

Altıköşe Özel Somun (G 1/2")

1103499

58990230070 PP-DIN 7728-1 

 -

23

1

Sifon - (GROPALLİ)

1103721

58990440084

-

-

22

2

PG7 Bakalit Nozul

-

56050010004

-

-

21

1

Boru Bağlantı Contası ( 22x 29x2)

1103722

58990440058 Victor Leinz AFM 34

-

20

1

Dönüş Borusu Montajı

11P3092

58990540016

-

-

19

1

Sensör T Kontrol 008 (Yüzey Tipi)

1103691

58990440026

-

 -

18

1

Limit Termostat

1103445

58990250019

-

CAMPINI

 SIRA ADET

PARÇA ADI

RESİM NO.

KOD NO.

MALZEME DÜŞÜNCELER

41

1

Pano Sağ Yan Destek Sacı

11P3027

Bknz. Resim

 TS EN 10346

DX52+Z100-M-A-C

Sac: 1x59.3x115.1

40

1

Pano Arka Destek Sacı

11P1033

58990440043

 TS EN 10346

DX52+Z100-M-A-C

Sac: 1x80.8x150.6

39

2

Kombi Taşıma Sacı

1103739

58990440042

TS EN 10346

Z100-M-A-C

 Sac: 1.5x65x86.2

38

1

Münferit Çıkış Kapağı

1102985

58990240046

 EN 10327

DX52+AS120-B-CO

-

60

1

Gaz Vanası Sızdırmazlık Lastiği

11P3058 

58990540026

-

-

59

1

R.Toz Kör Tapa M12x1.5 

-

56050900115

-

Ral 9005

58

10

Sac Vidası ST4.8x9.5 YSB C-H Galv.

DIN 7981

20060250063

-

Sivri başlı

57

18

Sac Vidası ST4.8x9.5 YSB F-H Galv.

DIN 7981

20060010009

-

-

56

2

Kombi 3/4" Ambalaj Contası

11P3177

-

KAUCUK

-

55

3

Plastik Özel Kapak  G 3/4"

1103459

58990340193 MH 418 Polipropilen

-

54

2

Plastik Özel Kapak  G 1/2"

1103458

58990340192  MH 418 Polipropilen

-

53

1

Baca Sigortası TSD2920

1103921

58990440185

-

-

52

2

Sac Vidası DIN 7981 YSB 2.9x6.5-C-H

DIN 7981

20060010008

-

 -

51

2

Yan Kapak (Ön yüz) Sızdırmazlık Fitilleri

1103793

58990440090

EPDM

 Ön taraf boyuna fitil

Resimde Bkz.Tablo-1

50

1

Boru Geçiş Lastiği

1102205

58990140123

SİLİKON (ShoreA:40 5)

Renk:Bayzeroks 130

SIRA ADET

PARÇA ADI

RESİM NO.

KOD NO.

MALZEME DÜŞÜNCELER

    -

      1

Ön Kapak Straforu

1103901

 58990440171        Strafor

Yoğunluk : >22 kg/dm3

-

1

Alarko Logo Etiketi

1103382

58990240246

-

(Ön Kapak)

-

1

Cihaz Kapasite Etiketi

1103836

-

-

-

-

1

CE Etiketi

1103837

-

 -

-

-

1

Askı Sacı Bağlantı Şablonu

1103814

-

 80 gr. Kağıt

-

1

Ambalaj Kutusu (SRS 20-28-36)

1103187

58990540056 TS 1119 2-4 /BC Oluklu Mukavva

(Kraft)

-

1

Baca Seti ( 60 x  100)

1103823

58990440116

-

-

-

2

Ambalaj Straforu

11P3158

58990540013

Strafor

Yoğunluk : >22 kg/dm3

-

1

Aksesuar Torbası

1103676

58990440177

Bknz. Resim

-

-

4

ED-03 403 Kablo Bağı 2.5x105

-

18070060001

-

-

49

1

Sifon Hortumu

1103724

58990440102

EPDM

(Giriş Hortumu)

48

1

Manometre Sabitleme Klipsi ( 1.8)

11P3168

58990540047

Paslanmaz yaylık tel

EN 10270-3  1.4310  

NS Kaplamasız

-

47

1

Manometre Sızdırmazlık Lastiği

11P3057

58990540025

SİLİKON

-

46

1

Manometre

11P3162

58990540015

Bknz. Tablo

-

45

1

Manometre Sabitleme Sacı

 11P3034

58990540019

 TS EN 10346

DX52+Z100-M-A-C

-

44

12

Sac Vidası YSB ST3.9x6.5 -F-H Galv.

DIN 7981

20060010011

-

Küt başlı

43

3

Hidrolik Grup Sabitleme Vidası (M5x10)

 -

20060270033

-

Yıldız Başlı Vida

42

2

Pompa Sabitleme - YSB PLS Vidası

-

20060270036

-

Plastik vidası-5x10-Galv.

   YERINE GECMISTIR.

A-DETAYI

14

16

12

B-DETAYI

C-DETAYI

12

D-DETAYI

36

37

33

35

Sıkma tork değeri 30-35 Nm. 'dir.

Diş yüzeylerinde Loctite 243 kullanılacaktır.

1

2

3

4

5

7

9

10

11

6

12

13

14

15

16

18

19

22

23

24

25
26

27

8

17

20

21

28

42

43

43

50

59

22

22

38

57

53

        G-BAKIŞI

Pompa Kısmi Detayı

15

47

46

48

44

45

GÜVENLİK İÇİN KRİTİK  /  CRITICAL TO SAFETY 

  

FONKSİYON İÇİN KRİTİK  /  CRITICAL TO FUNCTION 

  

PROSES İÇİN KRİTİK  / CRITICAL TO PROCESS

X
F
P

REF :  4.023

F

P

Summary of Contents for SUPER FIT 24

Page 1: ...90540023 S L KON 27 1 Yayl Hortum Kelep esi 20 5 1103730 58990440126 TS 2500 1 SM 1 DIN 17223 B B Kalite yay eli i 26 1 Yayl Hortum Kelep esi 23 1103729 58990440127 TS 2500 1 SM 1 DIN 17223 B B Kalite...

Page 2: ...Code No A 1 5 1i Publishing Date 020321 Revision Date 020321...

Page 3: ...tart Up 14 2 7 Diagnostics Error Codes 16 2 8 Automatic Control Devices Optional 18 2 9 Automatic Operation of the Boiler In Accordance With Weather Temperature Optional 19 2 11 Solar Connection Set O...

Page 4: ...ections 37 4 6 Appropriate Central Heating Pipes 39 4 7 Gas Connection 40 4 8 Electrical Connections 40 4 9 Flue Connection 43 5 COMMISSIONING THE APPLIANCE 50 6 PERIODIC MAINTENANCE AND CLEANING 50 6...

Page 5: ...f the cable is damaged in any way sw appliance and have the cable replaced by a suitably qualified electrician When replacing the power supply cable only use cables of the same characteristics HO5 VV...

Page 6: ...cs HO5 VV maximum external 8 mm When using an electrical appliance a few fundamental rules must be observed Do not touch the appliance with damp or wet parts of the body or when barefoot Do not pull o...

Page 7: ...The manufacturer will not be held liable for any damage or injury caused as a result of an ineffective or non existent earth system The domestic power supply must be checked by a qualified electricia...

Page 8: ...8 1 2 Declaration of Conformity...

Page 9: ...th much wider heat transfer surface For flue gas temperatures under 55 C the water vapor inside the flue gas condenses i e transforms to liquid from gas form Thus energy is captured before going out t...

Page 10: ...and windows to vent the room CLOSE gas valves of any appliance CLOSE gas valves at the building and apartment inlet DO NOT LIGHT anything and DO NOT SMOKE DO NOT TOUCH electric buttons DO NOT SWITCH f...

Page 11: ...near the boiler Do not place cooker near the appliance and protect the boiler from direct vapor The boiler is to be connected to an earthed 230 V 50 Hz electric supply Toenablethefrostprotectionfuncti...

Page 12: ...Heating Only Off 2 Reset button 3 Heating water temperature decrease button 4 Heating water temperature increase button 5 Domestic hot water DHW temperature increase button 6 Domestic hot water DHW t...

Page 13: ...re 3 Filling operation must last until 1 2 bar value is seen on the manometer Figure 2 If the water pressure falls down under a certain value E04 error is seen on the screen In order to increase the p...

Page 14: ...of the flame is shown with a flame symbol on the display During DHW usage the tap symbol on the display blinks WINTER Mode In order to operate the combi boiler in WINTER mode press key 1 Figure 1 and...

Page 15: ...Section 2 8 If code E04 appears on the display 7 this denotes that there is no water in the boiler Consequently fill the system as described in Section 2 6 Setting Heating CH Temperature The heating...

Page 16: ...error code that is not listed below please call an authorized Service Centre No Flame or Spurious Flame This error code appears if there is no flame ionization current sensed on the burner In this cas...

Page 17: ...t tap to the appliance 3 Open filling tap located under the appliance If filling tap opens in these conditions water in the CH system evacuates from HOT water tap Check pressure value from the manomet...

Page 18: ...ose of comfort and fuel economy 1 On off control devices a Room Thermostat You can use room thermostat with your boiler to maintain desired room temperature Analog and digital wired and wireless model...

Page 19: ...thorized installers or services to buy any of these options Do not forget to ask for user manual of the device You can get more detailed information from our web site www alarko carrier com tr 2 9 Aut...

Page 20: ...ank to the solar connection set which can be supplied as accessory with Super Fit There is no need for any electronic control system Schematics of a working system is shown in Figure 4 solar connectio...

Page 21: ...sends domestic hot water to the combi boiler to be heated to demanded temperature Temperature of domestic hot water coming from combi boiler is also set before being sent to the taps Setting temperat...

Page 22: ...suitable for the LPG consumption of the combi model you will use These consumption values are 1 7 2 0 and 2 3 kg h for SUF 24 28 35 models respectively If you smell gas turn the tubes off and follow t...

Page 23: ...23 3 TECHNICAL CHARACTERISTICS 3 1 Technical Data...

Page 24: ...ation Low temperature regime means 30 C for condensing boilers 37 C for low temperature boilers and 50 C for for other appliances on return temperature Auxiliary electricity consumption Other items Fo...

Page 25: ...ntary heating system Combination Heater Model s SUF 35 Condensing Boiler s Low Temperature Boiler s Yes No No No No Yes Item Symbol Value Unit Item Symbol Value Unit Seasonal space heating energy effi...

Page 26: ...26 3 4 Dimensions 3 4 Dimensions Figure 7 Dimensions Figure 7 Dimensions Gas Inlet...

Page 27: ...OMETER 28 PLASTIC DRAINAGE FITTING S B A 1 3 2 4 3 4 C R 1 2 5 6 7 8 5 6 7 8 9 9 10 10 11 11 12 12 E D F G H I 13 13 14 14 15 15 J K L M N O P 60 1 Gaz Vanas S zd rm 59 1 R Toz K r Tapa M12 58 10 Sac...

Page 28: ...AFETY VALVE 9 AUTOMATIC AIR VENT 10 LIMIT THERMOSTAT 11 HEATING WATER FLOW TEMPERATURE SENSOR 12 PUMP 13 PRESSURE SWITCH 14 FLUE FUSE 15 EXPANSION TANK 16 DOMESTIC HOT WATER DHW TEMPERATURE SENSOR 17...

Page 29: ...ng circulation pump is 0 20 3 7 Circulation Pump Circulation Pump Performance Chart SUF 24 28 Circulation Pump Performance Chart SUF 24 28 Variable Differential Pressure Curve Curve 1 Constant Differe...

Page 30: ...al Pressure Curve Curve 1 Constant Differential Pressure Curve Curve 2 Constant Speed 3 Stages Curve Curve 3 Curve 1 setting Curve 2 setting Curve 3 setting Figure 11 SUF 35 pump performance chart Fig...

Page 31: ...ycle Timed pump overrun function on CH and DHW cycles CH CH antifreeze DHW DHW antifreeze chimney sweeper cycles Anti freeze function on CH and DHW cycles Chimney sweeper function Alternative pump con...

Page 32: ...Icon 3 lights while parameter and service info menu is used Icon 4 Icon 4 lights when flame exists in system Icon 5 Reset When the boiler is switched off at the switch on the control panel the word O...

Page 33: ...6 EU Regulation on appliances burning gaseous fuels 811 2013 Energy labelling of space heaters and combination heaters 813 2013 Ecodesign requirements for space heaters and combination heaters 2014 35...

Page 34: ...4 3 Packaging and Transportation The boiler is packaged in a cardboard box Warning signs are to be observed during transport and storing 4 3 Packaging and Transportation The boiler is packaged in a c...

Page 35: ...35 Opening the Package Opening the Package Figure 13 Opening the package...

Page 36: ...2 Opening the Package 4 4 Installation of the Boiler Figure 23 Opening the package Figure 25 Mounting Instructions 4 4 Installation of the Boiler The appliance must be installed exclusively on a flat...

Page 37: ...der pump Figure 16 see Detail A must be tightened with torque of maximum 18 Nm in case of rubber gasket use This value is 30 Nm in case of cylinder head gasket use To prevent vibration and noise comin...

Page 38: ...here the circuit is frequently topped up or when the system is often either partially or fully drained The outlet connection of the boiler safety valve must be connected to a discharge trap The manufa...

Page 39: ...gen Barrier These systems are not recommended to use In case of use oxygen absorption to underfloor heating system may happen and green colored biocide bacterium may propagate and accumulate as colony...

Page 40: ...for which the appliance has been set up see gas type label inside the boiler The gas supply pressure must be between the values reported on the rating plate see gas type label inside the boiler Prior...

Page 41: ...d by the user if the cable is damaged in any way switch off the appliance and have the cable replaced by a suitably qualified electrician When replacing the power supply cable only use cables of the s...

Page 42: ...oom thermostat connections to terminal board as follows a Switch off the power supply at the main switch b Remove the front case panel of the boiler c Bend the plastic panel holding sheets to the side...

Page 43: ...stions must be taken into consideration for flue installation Horizontal air intake pipes must slope downwards by 3 at the wall towards atmosphere to prevent the entry of rain water dust or impurities...

Page 44: ...cifically designed for condensing boilers Traditional flue components cannot be used for conveying exhaust fumes from condensing boilers nor vice versa Below suggestions must be taken into considerati...

Page 45: ...roof Outlets are close to each other at the same pressure area C33 x Combustion air intake and flue gas discharge with vertical outlet Outlets are close to each other at the same pressure area C43 x C...

Page 46: ...46 Figure 24 Flue applications...

Page 47: ...can be connected directly to the outside or can be connected to a suitable combined flue system MAXIMUM FLUE LENGTH 8 m The maximum flue length linear equivalent is obtained by summing the length of l...

Page 48: ...exhaust gases and draws combustion air through two separate pipes MAXIMUM FLUE LENGTH 80 80 50 m The maximum flue length linear equivalent is obtained by summing the length of linear pipe and the equ...

Page 49: ...ir while the 60 mm plastic inner pipe discharges the exhaust fumes MAXIMUM FLUE LENGTH 8 m The maximum flue length linear equivalent is obtained by summing the length of linear pipe and the equivalent...

Page 50: ...E AND CLEANING 6 1 Periodic Maintenance of the Combi Boiler Authorized Service During and also after guarantee period you must keep taking maintenance once a year before winter to provide safe use fue...

Page 51: ...nsion tank pressure filling if low Control of flue leak proofing Flue gas analysis and combustion control Leakage control of pipe and venturi lines after gas valve with detector or detergent foam Clea...

Page 52: ...52...

Page 53: ...53...

Page 54: ...54...

Page 55: ...55...

Page 56: ...water Operating Pressure bar 6 6 Min Hot water Operating Pressure bar 0 5 0 5 Hot Water Flow Rate t 30 C liter min 11 53 12 25 Dimensions Width mm 410 410 Height mm 730 730 Depth mm 292 5 292 5 Weigh...

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