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14

Gen IV Controller with Smart Arm Setup Instruction Manual

11.  Icon Reference

Icon

Function

Definition

Position not 

valid

The current position of the arm does not 

match any locations in the smart arm 

configuration. This error will clear when 

the arm is in a valid position.

‘SARM’ will show on the top LED display.

Location 

Complete

This will appear when Jobs are enabled 

and the current location has already 

had an OK fastening.

Only appears when the custom 

runscreen image is configured.

‘SARM’ will show on the top LED display.

PSet or Job 

Sequence 

Mismatch

The currently selected PSet or Job 

Sequence does not match the PSet 

or Job Sequence number required by 

the current location. This error will clear 

when one of the following happens:

•  The arm moves to a position that 

requires the currently selected PSet/

Sequence

•  The active PSet/Sequence is 

changed to match what is required 

for this position

‘PSET’ or ‘JSEQ’ will show on the top LED 

display.

Connection 

Error

The controller is not communicating with 

the accessory. Commonly caused by 

incorrect IP settings in the controller or 

accessory.

‘SARM’ will show on the top LED display.

12. References

•  30887 – Smart Arm Assembly

•  Encoder - Kubler 8.3620.525E.2048

•  30860 - Smart Arm Accessory – Encoder Interface

Image 8

All fasteners inserted. 

Tool is disabled. 

Status bar shows job 

complete. Reset job 

to start new part.

For a description of icons, see "Icon Reference" on 

page 11

9.2.6  Clearing locations

The ‘Reset Job’ input will always clear the Smart Arm 

Runscreen. Any positions marked as complete will 

be reset.

10.  Adding a Proximity or Limit Switch

A proximity switch or limit switch can be wired in 

to one of the encoder inputs. This will allow one 

of the encoder readings to read as 0/1 or 0/-1 

depending on how the switch is wired. The switch 

will always read one of two states so the range 

for that encoder will need to be set to 0. For the 

configuration in the image below the 3rd encoder 

is set to work with a proximity switch. The location 

is only valid when the encoder is reading a -1. The 

range is 0 so that the target has to be an exact 

match.

Use the pinouts in “Hardware Connections” to wire 

in the proximity switch to an M12-8 connector. Use 

0V (pin 1) and 12V (pin 2) to power the switch and 

connect the signal wire to the ‘A’ input (pin 3)

Summary of Contents for AcraDyne

Page 1: ...Gen IV Controller with Smart Arm Setup Instruction Manual 10000 SE Pine St Portland OR 97216 800 852 1368 503 254 6600 Fax 800 582 9015 www aimco global com ...

Page 2: ...et Setup 12 9 2 2 Job Setup 12 9 2 3 Accessory Setup 12 9 2 4 External Control 13 9 2 5 Add Image for Runscreen 13 9 2 6 Clearing locations 14 10 Adding a Proximity or Limit Switch 14 11 Icon Reference 14 12 References 14 Table of Contents 1 Introduction The Smart Arm Accessory allows an articulated arm with encoders to be used with the Gen IV controller Fastener locations can be programmed into t...

Page 3: ... steps of the setup are 1 Make all hardware connections 2 Power on the Smart Arm Accessory and Gen IV Controller 3 Configure the accessory IP settings from the controller 4 Add the Smart Arm accessory in the Gen IV controller settings 5 Configure the accessory settings and add arm locations 6 Add runscreen image if required Image must be 470 x 550 pixels for best fit to controller screen 7 Configu...

Page 4: ...le the controller if the arm is positioned over a fastener that is part of has already been completed The locations on the screen will reset when the job is complete or the Job Complete IO is triggered This system also allows more flexibility with PSet choice If a set of fastenings have different torque angle requirements depending on if the part is new or being reworked then the job can be change...

Page 5: ...ed PSet from the location configuration Select Job Sequence This will pair a location to a job sequence The controller will select a specific job sequence when the location is matched Verify job Sequence The tool will be disabled until the correct job sequence is selected that matches the job sequence from the location configuration 7 3 Accessory Scanning and IP Setup Screen This screen is used to...

Page 6: ...en added Part Images This section allows you to add edit or delete custom images for the Smart Arm Runscreen See instructions in 8 Smart Arm Runscreen on page 7 Encoder Positions List of saved smart arm locations See following section for instructions on setting up locations 7 5 Encoder Position Setup To begin setting up encoder positions start by homing the arm position 7 5 1 Homing Pressing the ...

Page 7: ...the encoders and use it as the target Use this to easily add a location by positioning the tool on the bolt and clicking Use Current Position Click OK at the bottom of the screen and this location will be added to the list 8 Smart Arm Runscreen Uploading a custom image allows you to visualize the fastening locations of your project on the Smart Arm Runscreen This feature was added in SYSREL 3R18 A...

Page 8: ...ed Click again to return to Jobs screen 8 2 Associate an Image with a Job Once a smart arm accessory and part images have been set up you can associate a job with a specific smart arm part image in the controller s Job interface This image will automatically appear when that job is chosen From the Main Gen IV Controller Screen select Job The jobs screen will appear Select the job that you want to ...

Page 9: ... over valid encoder values 9 1 Example 1 Select PSets Based on Location This example shows how to set up the most basic control option Three locations will be programmed in the controller so that the controller will enable the tool and select a specific PSet when the tool is located over a fastener 9 1 1 PSet Setup Create three PSets These can be named in the advanced settings to make it more clea...

Page 10: ...location Before adding locations be sure to move the arm to the home position and press the Home button on the accessory box This will be the reference position for all added locations Add three fastener locations Click the Add button to add a new location Move the tool onto the first fastener The encoder values in the Current column will update with the encoder counts for this position Click Use ...

Page 11: ...screen Any positions marked as complete will be reset 9 2 Example 2 Command Bolt Locations via External Source This example shows how to set up a more complex control scheme This application will have the following requirements Three fasteners Each fastener has two unique tightening specifications Initial work Re work This application will use jobs to select the work type initial or rework and the...

Page 12: ...ns encoder values Click OK Check Repeat this for location 2 and 3 Set Parameter to 2 for location 2 and 3 for location 3 Click OK Check until all Smart Arm configurations are saved Each location is now paired with a job sequence number Now configure the line side control to select the job and job sequence paired to the fastener and the tool will not be enabled until the tool is located over the co...

Page 13: ...number Refer to the white paper for the specific interface for configuration details In this example selecting Job 1 and Job Sequence 2 will select PSet 2 and disable the controller until the arm is in the correct position for fastener 2 Selecting Job 2 and Job Sequence 3 will select PSet 6 and disable the controller until the arm is in the correct position for fastener 3 The front panel and physi...

Page 14: ... incorrect IP settings in the controller or accessory SARM will show on the top LED display 12 References 30887 Smart Arm Assembly Encoder Kubler 8 3620 525E 2048 30860 Smart Arm Accessory Encoder Interface Image 8 All fasteners inserted Tool is disabled Status bar shows job complete Reset job to start new part For a description of icons see Icon Reference on page 11 9 2 6 Clearing locations The R...

Page 15: ......

Page 16: ...EXICO SA DE CV 10000 SE Pine Street Ave Cristobal Colon 14529 Portland Oregon 97216 Chihuahua Chihuahua 31125 Phone 503 254 6600 Mexico Toll Free 1 800 852 1368 Phone 01 614 380 1010 Fax 01 614 380 1019 LIT MAN275 Rev 07 26 22 Printed in USA 2022 AIMCO ...

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