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G-10

ADAM-5510/P31

Grounding Reference

•

Single isolated cable

Above diagram shows you the structure of the isolated cable. You can
see the isolated layer spiraling Aluminum foil to cover those wires.
This spiraled structure makes an isolated layer for isolating the cables
from the external noise.

Figure G-10: Double isolated cable

•

Double isolated cable

You can see the double isolated cable structure as figure 10. The first
isolated layer spiraling Aluminum foil covers those wires. The second
isolated layer spiraling and crossing several nude conductors cover
the first layer shielding and those wires. This spiraled structure makes
an isolated layer for isolating those external noise.

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Summary of Contents for ADAM-5510/P31

Page 1: ...manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Inform...

Page 2: ...on work sites are classified into different classes divisions and groups based on hazard considerations ADAM 5510 P31 series is compliant with the specifications of Class I Division 2 Groups A B C and...

Page 3: ...estions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech produ...

Page 4: ...als service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered e g ty...

Page 5: ...der Card and a photocopy of dated proof of purchase such as your sales receipt in a shippable container A product returned without dated proof of purchase is not eligible for warranty service 5 Write...

Page 6: ...ation 0 10 0 4 Installation Example 0 12 0 5 ADAM 5510 P31 Remote I O Function 0 12 0 5 1 Remote I O Module Configuration 0 12 0 5 2 ADAM 5510 P31 Remote I O Function Block Installation 0 13 0 5 3 Run...

Page 7: ...the ADAM 5510 P31 Unit 2 13 2 8 I O Modules Configuration 2 13 2 9 Remote I O Wiring 2 14 Chapter 3 System Specifications 3 1 3 1 Overview 3 2 3 2 Major Features 3 2 3 3 Technical Specifications of t...

Page 8: ...tem Indicators 5 4 5 5 Troubleshooting for Remote Download 5 5 Chapter A Quick Start Example A 1 A 1 Example Relay Output A 2 Chapter B COM Port Register Structure B 1 Chapter C Data Formats and I O R...

Page 9: ...1D D 18 D 2 2 2 ADAM 4012 D 19 D 2 2 3 ADAM 4013 D 19 D 2 2 4 ADAM 4017 D 20 D 2 2 5 ADAM 4018 D 20 D 2 2 6 ADAM 4021 D 21 D 2 2 7 ADAM 4050 D 21 D 2 2 8 ADAM 4052 D 22 D 2 2 9 ADAM 4053 D 22 D 2 2 10...

Page 10: ...actory environment should have a standard resistance below 5 W F 5 F 6 Some Suggestions on Wiring Layout F 6 Chapter G Grounding Reference G 1 G 1 Grounding G 3 1 1 The Earth for reference G 3 1 2 The...

Page 11: ...adym 31 program 0 17 Figure 0 16 Resource Configuration 0 18 Figure 0 17 Selecting Language 0 19 Figure 0 18 Selecting Modules 0 19 Figure 0 19 Writing Program 0 20 Figure 0 20 Example project on cont...

Page 12: ...pplying calibration voltage 4 18 Figure 4 15 Zero calibration 4 19 Figure 4 16 Span calibration 4 19 Figure 4 17 Cold junction calibration 4 20 Figure 4 18 Output module calibration 4 23 Figure 4 19 D...

Page 13: ...4 47 Figure 4 50 Digital Output Mapping 4 49 Figure 4 51 Jumper Location on the ADAM 5080 Module 4 50 Figure 4 52 TTL Isolated Input Level Selectting 4 50 Figure 5 1 Problem sources during downloading...

Page 14: ...high voltage transmission G 7 Figure G 6 wire impedance G 7 Figure G 7 Single point grounding 1 G 8 Figure G 8 Single point grounding 2 G 9 Figure G 9 Single isolated cable G 9 Figure G 10 Double iso...

Page 15: ...age of ADAM 5017H 4 22 Table 4 10 Technical specifications of ADAM 5050 4 27 Table 4 11 Technical specifications of ADAM 5051 4 28 Table 4 12 Comparison between ADAM 5051 and ADAM 5051D 4 30 Table 4 1...

Page 16: ...n Block Response Time D 18 Table D 14 ADAM 4012 Function Block Response Time D 19 Table D 15 ADAM 4013 Function Block Response Time D 19 Table D 16 ADAM 4017 Function Block Response Time D 20 Table D...

Page 17: ...0 Quick Start...

Page 18: ...ication program A training example 0 1 System Requirements 0 1 1 Host computer 1 IBM PC compatible computer with 486 CPU Pentium is recommend ed 2 Microsoft NT 4 0 SP3 or SP4 or higher versions 3 Adva...

Page 19: ...quirements Table 0 1 gives a current listing of these modules as of this printing Table 0 1 ADAM 5000 I O modules Module Name Specification Reference Analog I O ADAM 5013 3 ch RTD input Isolated ADAM...

Page 20: ...ne RS 232 DB 9 crossover cable for COM1 use 2 Make sure that everything described in Section 0 1 is ready 3 Connect the ADAM 5510 P31 power cable between the power supply and the ADAM 5510 P31 screw t...

Page 21: ...d host PC 5 Install Advantech Paradym 31 on your host PC Please refer to the Advantech Paradym 31 user s manual for installation process Note If you have only one COM port make sure you use an RS 232...

Page 22: ...at COMport on the menu bar 5 Press Enter a pop up window will appear Use the arrow keys to move the highlighted cursor to select a COM port on the host PC then press Enter to confirm the selection Pr...

Page 23: ...rocessing messages the screen shown in Figure 0 3 will appear This screen can be used for configuring and calibrating ADAM 5000 I O modules Figure 0 3 Utility Configure menu screen 8 This menu screen...

Page 24: ...Calibrate Calibrate modules Parameters are stored in each module s onboard EEPROM Terminal Change to ADAM 5510 terminal mode allowing key in of commands then return to main menu File Save module setu...

Page 25: ...correct COM port 2 Move the cursor to Terminal and press Enter 3 Press the RESET button on the ADAM 5510 P31 front panel 4 After ADAM 5510 P31 resets and reboots the welcome screen shown in Figure 0...

Page 26: ...ogram on the ADAM 5510 P31 I O Driver installation diskette The path of the Setup program on diskette should be A setup exe if your default floppy drive is A 3 The Setup program will specify for you a...

Page 27: ...ADAM 5510 P31 0 11 Chapter 0 4 After Selecting LONG type you can choose ADAM 5080 to write your program Figure 0 6 Selecting ADAM 5080 module...

Page 28: ...en shown in Figure 0 5 will appear 5 Select Build All and Run The ladder diagram demonstration will be compiled and downloaded to the ADAM 5510 P31 The control program will automatically execute on th...

Page 29: ...510 P31 Remote I O Function Block 1 Insert ADAM 5510 P31 Remote I O Function Block diskette into your floppy drive e g A in the host PC Change the host computer default drive from C to A 2 Use your Wi...

Page 30: ...up program will specify for you a default installation path C Program Files Advantech P31_RIO If you are not satisfied with the default installation path just click the Browse button to change to anot...

Page 31: ...files being copied Figure 0 11 Copying files to folder 0 5 3 Running the Function Block Import Export Utility Before using the ADAM 5510 P31Remote I O function you must run the Function Block Import E...

Page 32: ...s You can see the source directory from which you will copy the ADAM 5510 P31 Remote I O Function Block program files i e Path to root of Export Data which is default to C Program Files Advantech P31_...

Page 33: ...ing the Paradym exe in your imported folder Or just access Start Program Advantech Paradym P31 Advantech Paradym P31 V4 1 ADV Figure 0 15 Run the Advantech Paradym 31 program 2 Before you download con...

Page 34: ...ed communication port from which to download program Baudrate the data transfer rate of communication port ADAM 5510 P31 supports four kinds of baud rate 9600 19200 38400 115200 The default value is 9...

Page 35: ...5510 P31 0 19 Chapter 0 Figure 0 18 Selecting Modules Figure 0 17 Selecting Language 3 The Function Block dialog box will appear Select the Vendor Provided option and you ll see a list of ADAM 4000 mo...

Page 36: ...uick Start 4 Select the modules by double clicking the module name in the list of ADAM 4000 modules 5 You can add a User Defined Function Block of ADAM 4011 simply by clicking the left button Figure 0...

Page 37: ...showing monitoring function 0 6 Conclusion After carefully walking through all the installation and operating instructions described above you will have been exposed to the ordinary procedures for usi...

Page 38: ...0 22 ADAM 5510 P31 Quick Start...

Page 39: ...1 Introduction...

Page 40: ...PC based controller In contrast to traditional proprietary PLCs Advantech ADAM 5510 P31 adapts the structure of a PC Given the prevalence of PCs in our offices and in our daily lives it is advantageo...

Page 41: ...al time clock and watchdog timer ADAM 5510 P31 s microcontroller includes a real time clock and a watchdog timer The real time clock records events while they occur The watchdog timer is designed to a...

Page 42: ...ndicator This LED blinks whenever the host PC and the ADAM 5510 P31 are communicating Please notice if the host COM port is connected to the ADAM 5510 P31 s RS 232 port this LED will normally be off O...

Page 43: ...2 Installation Guidelines...

Page 44: ...r with 486 CPU Pentium is recom mended 2 Microsoft NT 4 0 SP3 or SP4 or higher versions 3 Advantech Paradym 31 v4 1 4 At least 32 MB RAM 5 20 MB of hard disk space available 6 VGA color monitor 7 2x o...

Page 45: ...port and the host PC RS 232 port The following figure shows how to connect the cables Figure 2 1 ADAM 5510 P31 wiring and connections Step 3 Run utility software in host computer After installing the...

Page 46: ...ption on the menu bar and press Enter The status field shown below will appear Second highlight the COM port on the PC that you connected the ADAM 5510 P31 to then press Enter The baud rate is set to...

Page 47: ...ves on the top and bottom of the system Push the module straight into the system until it is firmly seated in the backplane connector Once the module is inserted into the system push in the retaining...

Page 48: ...For example the ADAM 5017 is an 8 channel analog input module Its input channel numbering is 0 through 7 2 4 Mounting The ADAM 5510 P31 system can be installed on a panel or on a DIN rail Panel mount...

Page 49: ...g horizontally along the rail This minimizes the possibility of accidentally pulling the wiring loose If you examine the bottom of the system you will notice two small retaining clips To secure the sy...

Page 50: ...re shows the location of the jumpers JP4 is for battery power ON OFF Figure 2 7 Jumper locations on the CPU card COM2 port RS 485 control mode setting The COM2 port is dedicated as an RS 485 interface...

Page 51: ...of the 6 DIP switch positions bits 1 through 6 equates to a binary 1 and OFF equates to a binary 0 For example if the Node ID is 03h the DIP switch settings for switches 1 and 2 representing bits 1 a...

Page 52: ...2 10 ADAM 5510 P31 Installation Guideline Figure 2 10 ADAM 5510 P31 network address DIP switch...

Page 53: ...ust be limited to 200 mV peak to peak and the immedi ate ripple voltage should be maintained between 10 and 30 VDC Screw terminals Vs and GND are for power supply wiring Note The wires used should be...

Page 54: ...ADAM 5510 P31 from your host computer The programming port has an RS 232 interface and only uses TX RX and GND signals The pin assignment of the port is as follows 1 5 9 6 Table 2 2 DB 9 programming...

Page 55: ...10 P31 Unit The ADAM 5510 P31 unit front panel cover has four LEDs which indicate operating statuses Please refer to Section 1 3 1 for details 2 8 I O Modules Configuration When main unit installation...

Page 56: ...9 Remote I O Wiring This section provides two ways of Remote I O function wiring You should connect the host PC and ADAM modules on following ways Host Computer RS 232 RS 485 Remote I O ADAM 4000 ADA...

Page 57: ...2 ADAM 5510 P31 Remote I O ADAM 4000 ADAM 4520 ADAM 4520 RS 485 RS 232 ADAM ADAM ADAM ADAM Figure 2 13 Remote I O Wiring RS 232 Note When you intened to change the connection you have to stop the prog...

Page 58: ...2 16 ADAM 5510 P31 Installation Guideline...

Page 59: ...3 System Specifications...

Page 60: ...It has the following major features Built in 80188 CPU and ROM DOS operating system ADAM 5510 P31 s CPU card includes an 80188 microprocessor Its ROM DOS operating system is an MS DOS compatible syst...

Page 61: ...harming your system The system also has a watchdog timer to monitor the microprocessor The watchdog timer automatically resets the microprocessor in the ADAM 5510 P31 system if the system fails 3 3 Te...

Page 62: ...Screw terminal Transmission speed Up to 115 2 Kbps Max transmission distance 4000 feet 1220 m RS 232 programming port COM3 Signals Tx Rx GND Mode Asynchronous point to point Connector DB 9 pin Transmi...

Page 63: ...corrosive gases NOTE Equipment will operate below 30 humidity Howev er static electricity problems occur much more frequently at lower humidity levels Make sure you take adequate precautions when you...

Page 64: ...e 3 2 Function block diagram Battery Opto Coupled Isolation RS 485 COMM Transceiver COM2 UART RS 232 COMM Transceiver COM1 UART SRAM ROM RTC Power Isolation GND V Rectifier Filter WDT Reset P S GND 5V...

Page 65: ...4 I O Modules...

Page 66: ...on for industrial measurement and monitoring applications Its opto isolated inputs provide 3 000 VDC of isolation between the analog input and the module protecting the module and peripherals from dam...

Page 67: ...ADAM 5510 P31 4 3 Chapter 4 Application wiring Figure 4 2 RTD inputs EXC0 SEN0 SEN0 EXC0 A GND 2 Wire RTD EXC0 SEN0 SEN0 EXC0 A GND 3 Wire RTD EXC0 SEN0 SEN0 EXC0 A GND 4 Wire RTD...

Page 68: ...0 to 200 C a 0 00385 Pt 0 to 600 C a 0 00385 Pt 100 to 100 C a 0 00392 Pt 0 to 100 C a 0 00392 Pt 0 to 200 C a 0 00392 Pt 0 to 600 C a 0 00392 Ni 80 to 100 C Ni 0 to 100 C Isolation voltage 3000 VDC S...

Page 69: ...t values of the span and zero calibration resistances to be connected Reference resistances used can be from a precision resistance decade box or from discrete resistors with the values 60 140 200 and...

Page 70: ...ange Code Hex Input Range Span Calibration Resistance Zero Calibration Resistance 20 Pt 100 to 100 C A 0 00385 140 Ohms 60 Ohms 21 Pt 0 to 100 C A 0 00385 140 Ohms 60 Ohms 22 Pt 0 to 200 C A 0 00385 2...

Page 71: ...n for industrial measurement and monitoring applications Its opto isolated inputs provide 3 000 VDC of isolation between the analog input and the module protecting the module and peripherals from dama...

Page 72: ...les Application wiring Figure 4 5 Millivolt and volt input Figure 4 6 Process current input Note To keep measurement accuracy please short the channels that are not in use V1 V1 V0 V0 1 0 20 mA 0 1 12...

Page 73: ...V 5V 10V and 20 mA Isolation voltage 3000 VDC Sampling rate 10 samples sec total Analog input signal limit 15 V max Max allowable voltage difference between two connectors in a module 15 V max Input i...

Page 74: ...ceived up to 1 000 Hz total in two s complement or 600 Hz total in engineering units Space is reserved for 125 ohm 0 1 10 ppm resistors See Figure 4 10 Each input channel has 3000 VDC of optical isola...

Page 75: ...ADAM 5510 P31 4 11 Chapter 4 Application wiring Figure 4 8 Millivolt and volt input Figure 4 9 Process current input 1 V0 V0 V1 V1 V mV V V1 V1 V0 V0 1 0 20 mA 0 1 125 Iin...

Page 76: ...on Voltage 3000 VDC Sampling Rate 1 000 Hz module no total in two s complement data format 600 Hz module no total in engineering unit data format Input Impedance 20 Mohms voltage inputs 125 ohms curre...

Page 77: ...Error 25 C Gain Error 10 to 70 C Offset Drift Gain Drift Display Resolution Voltage Inputs 0 10 V 0 11 V 1 LSB 2 LSB 1 LSB 2 LSB 17 V C 50 ppm C 2 7 mV 0 5 V 0 5 5 V 1 LSB 2 LSB 1 5 LSB 2 LSB 16 V C 5...

Page 78: ...510 P31 I O Modules ADAM 5018 Figure 4 10 ADAM 5018 module frontal view Application wiring Figure 4 11 Thermocouple input 16 1 ADAM 5018 7 T C V3 V3 V2 V2 V1 V1 V0 V0 V4 V4 V5 V5 V6 V6 CJC CJC V1 V1 V...

Page 79: ...s the D A converter controlled by the main unit to convert the digital data into output signals Analog Input Channels Seven differential Input Type mV V mA Thermocouple Input Range 15 mV 50 mV 100 mV...

Page 80: ...e protects your equipment from ground loops and power surges by providing opto isolation of the D A output and transformer based isolation up to 500VDC Slew rate The slew rate is defined as the slope...

Page 81: ...tput Range 0 20mA 4 20mA 0 10V Isolation Voltage 3000 Vdc Output Impedance 0 5 Ohms Accuracy 0 1 of FSR for current output 0 2 of FSR for voltage output Zero Drift Voltage output 30 V C Current output...

Page 82: ...tware the modules incorporate automatic Zero Calibration and automatic Span Calibration at bootup or reset Analog input module calibration Modules ADAM 5017 5017H 5018 1 Apply power to the ADAM 5510 P...

Page 83: ...M utility software See the Zero Calibration option in the Calibration sub menu of the ADAM utility software Figure 4 15 Zero calibration 5 Execute the Span Calibration command This can be done with th...

Page 84: ...are Figure 4 17 Cold junction calibration Note Zero calibration and span calibration must be com pleted before CJC calibration To calibrate CJC the thermocouple attached to ADAM 5018 and a stan dard t...

Page 85: ...500 mV 500 mV 04h 1V 1 V 05h 2 5V 2 5 V 06h 20 mA 20 mA 1 0Eh J thermocouple 0 to 760 C 50 mV 0Fh K thermocouple 0 to 1000 C 50 mV 10h T thermocouple 100 to 400 C 22 mV 11h E thermocouple 0 to 1000 C...

Page 86: ...nversion resistor for that channel Howev er the calibration accuracy will be limited to 0 1 due to the resistor s tolerance Module Input Range Code Hex Input Range Span Calibration Voltage 5017H 00h 1...

Page 87: ...r calibration 4 mA and 20 mA 1 Apply power to the ADAM 5510 P31 system including the analog output module for about 30 minutes 2 Assure that the module is correctly installed and that its configuratio...

Page 88: ...until the output current is equal to exactly 20 mA 9 Execute the 20 mA Calibration command to indicate that the present output is exactly 20 mA The analog output module will store its calibration para...

Page 89: ...al I O channel ADAM 5050 Figure 4 20 ADAM 5050 module frontal view Application wiring Figure 4 21 Dry contact signal input ADAM 5050 Dip Switch Key ON Digital Output OFF Digital Input CH0 CH15 16 1 AD...

Page 90: ...4 26 ADAM 5510 P31 I O Modules Figure 4 22 Wet contact signal input ADAM 5050 Figure 4 23 Digital output used with SSR ADAM 5050 5056 limits current to 100 mA Power Ground Power Ground Vss Vss...

Page 91: ...fety switches or to receive remote digital signals ADAM 5051 Figure 4 24 ADAM 5051 module frontal view Points 16 Channel Setting Bitwise selectable by DIP switch Digital Input Dry Contact Logic Level...

Page 92: ...25 TTL input ADAM 5051 Figure 4 26 Contact closure input ADAM 5051 Technical specifications of ADAM 5051 Table 4 11 Technical specifications of ADAM 5051 Points 16 Digital input Logic level 0 1 V max...

Page 93: ...Input W LED Module The ADAM 5051D has all of the same features as the ADAM 5051 except that it is also equipped with sixteen LEDs These are located beside the module s panel The purpose of an LED is...

Page 94: ...nels 16 16 Input Voltage 30 Vmax 30 Vmax Logic Level Logic Level 0 0 1V Logic Level 1 3 5 30V Logic Level 0 0 1V Logic Level 1 3 5 30V LED Indicator No Indicate Input State of each channel On Input lo...

Page 95: ...nels All have 5000 VRMS isolation to prevent ground loop effects and to prevent damage from power surges on the input lines ADAM 5052 Figure 4 30 ADAM 5052 module frontal view Application wiring Figur...

Page 96: ...open collector transistor switches that you can control from the ADAM 5510 P31 You also can use the switches to control solid state relays ADAM 5056 Figure 4 32 ADAM 5056 module frontal view Points 8...

Page 97: ...ital output modules in the ADAM 5000 series The addition of these solid state digital I O devices allows these modules to control or monitor the interfaces between high power DC or AC lines and TTL lo...

Page 98: ...tal output W LED module which is based on ADAM 5056 In addition to the original functions inherited from its predecessor the ADAM 5056D is further enhanced with the following features LED display 16 L...

Page 99: ...u must first set the yellow mini jumper on When the Digital Output Holding Function is enabled the digital output value of ADAM 5060D will first be cleared during system power on When the RESET button...

Page 100: ...5511 will not automatically clear the digital output value it is nevertheless left as user s free choice to write a program either to clear the digital output or to set the initial value for the syste...

Page 101: ...Open Collector to 30V 100mA max load Open Collector to 30V 100mA max load LED indicator No On Output logic 1 Off Output logic 0 Power Dissipation 450 mW for each channel 450 mW for each channel Power...

Page 102: ...cost alternative to SSR modules It provides 6 relay channels two of Form A and four of Form C ADAM 5060 Figure 4 36 ADAM 5060 module frontal view Application wiring Figure 4 37 Relay output NO C C NC...

Page 103: ...state relays ADAM 5068 Figure 4 38 ADAM 5068 module frontal view Points 6 two Form A and four Form C Contact rating AC 125 V 0 6A 250 V 0 3 A DC 30 V 2 A 110 V 0 6 A Breakdown voltage 500 VAC 50 60 Hz...

Page 104: ...echnical specifications of ADAM 5068 Table 4 18 Technical specifications of ADAM 5068 Points 8 Form A Contact Rating AC 120 V 0 5 A DC 30 V 1 A Breakdown Voltage 500 VAC 50 60 Hz Relay On Time typical...

Page 105: ...number of input signals for totalizer function you may use counter mode to measure quantities such as movement and flow quantity Alternatively you can also select frequency mode to calculate the insta...

Page 106: ...triggered state Users will have to issue a Clear Alarm Status command to return the latched alarm status back to normal Users can designate the high limit value and low limit value to regulate your al...

Page 107: ...t Bi direction Up Down Counter or Frequency option as shown in Figure 4 Figure 4 43 Counter Frequency Mode Note All four channels of ADAM 5080 will operate simulta neously in the mode you have selecte...

Page 108: ...n On receiving Up and Down signal simultaneously the counter will not perform each specific counting accordingly but will remain at the previous counting value since these simultaneous signals won t h...

Page 109: ...r value increases Down Counting when the input signal is within logic level 0 the counter value decreases Note If users select TTL mode and don t connect C0B C0B the counter value will increase If use...

Page 110: ...o set a high alarm limit value and or a low alarm limit value and a initial value to fulfill the requirements for a basic alarm setting Figure 4 47 Setting Alarm Limit Features Alarm Setting According...

Page 111: ...re 4 49 Sending Alarm Signal settings not recommended Max value High alarm limit value Initial value Low alarm limit value Min value Max value Initial value High alram Initial value Low alarm limit va...

Page 112: ...ower than the Max Min value they can run the aaSi7 command to gain a readout of the overflow value Getting the Totalizer Value If users want to get the actual counter value a formula such as follows c...

Page 113: ...Limt SetAlarmlimitfrom0to4 294 967 295 3 High Alarm Output Mode Enable or Disable D O Mapping 4 High Alarm Output Slot Users can select D O Modules such as ADAM 5050 ADAM 5056 ADAM 5060 ADAM 5068 for...

Page 114: ...ion for the jumpers Select the proper jumper settings for either TTL or Isolated Input according to Figure Figure 10 Please note that you must configure all six jumpers to the correct configuration fo...

Page 115: ...e Input Level Isolated or TTL level Minimum Pulse Width 500 sec Frequency mode 100 sec Counter mode Minimum Input Current 2mA Isolated Isolated Input Level Logic Level 0 1 VMAX Logic Level 1 3 5 V to...

Page 116: ...4 52 ADAM 5510 P31 I O Modules...

Page 117: ...ADAM 5510 P31 5 1 Chapter 5 5 Troubleshooting...

Page 118: ...ions Advantech Paradym 31 also has monitoring functions However simultaneous monitoring by Advantech Paradym 31 will substantially slow down the Advantech FX monitoring functions The majority of the h...

Page 119: ...dym 31 on the host PC connected the host and the ADAM 5510 P31 and made all necessary hardware settings but you still cannot download programs please check the system kernel using the following steps...

Page 120: ...ated with each status indicator Table 5 1 Diagnostics with LED system indicators State PWR RUN COMM Status of ADAM 5510 P31 1 ON ON ON Powered on but not running 2 ON OFF Regular Blinking Searching th...

Page 121: ...t status 2 Cable connections between ADAM 5510 P31 and ADAM 4520 and the host computer 3 Paradym 31 resource settings 4 Com Port of ADAM 5510 P31 5 Com Port of the Host PC Paradym 31 The procedure to...

Page 122: ...10 P31 before downloading First make sure that 1 ADAM_P31 COM is executing in Drive D 2 There is enough space for downloading in Drive D The message Searching communication port as shown in the screen...

Page 123: ...mmunicate between the ADAM 5510 P31 and Paradym 31 on the host computer the cable wires must connect between the computer port and the ADAM 5510 P31 port as shown Pin 2 Rx Pin 3 Tx Paradym 31 Pin 3 Tx...

Page 124: ...ms Figure 5 3 Advantech Paradym 31 resource configuration screen Step 4 Check com port of ADAM 5510 P31 Normally one of the previous 3 steps will solve whatever problem you have downloading files from...

Page 125: ...ternal loopback test it will connect Pin 2 and Pin 3 together This concludes our troubleshooting procedure What follows are some error messages and reference for using ADAM 5510 P31 and Paradym 31 F D...

Page 126: ...of the ADAM 5510 P31 to receive and save your file If you enter the terminal mode of ADAM 5510 P31 s utility program ADAM5510 EXE you should see a corresponding message for your reference Press Ctrl X...

Page 127: ...he same Com Port with Paradym 31 then you will get this kind of error message when you run the Download Start or Stop functions You need to close other relevant programs if this problem occurs F Unabl...

Page 128: ...5510 P31 using Paradym 31 Due to limited space sometimes you will need to delete some files in the ADAM 5510 P31 to clear more space Paradym 31 doesn t provide a function to do this directly but we c...

Page 129: ...ADAM 5510 P31 A 1 Appendix A A Quick Start Example...

Page 130: ...01 is logically true All 6 relays on ADAM 5060 have the same normal close initial state So relay 0 is set to 1 and the other relays are reset to 0 2 Once the logic states of the 6 relays are re adjust...

Page 131: ...e false 5 Following a 10 second delay relay 2 is set and relay 1 is reset by itself 6 The operation of this example is easily grasped after the initial state these six relays are turned on and off one...

Page 132: ...A 4 ADAM 5510 P31 Quick Start Example...

Page 133: ...ADAM 5510 P31 B 1 Appendix B B COM Port Register Structure...

Page 134: ...2F8h DLAB is the Divisor Latch Access Bit bit 7 of BASE 3 BASE 0 Receiver buffer register when DLAB 0 and the operation is a read BASE 0 Transmitter holding register when DLAB 0 and the operation is a...

Page 135: ...e transmit and receive FIFOs bit 1 Clear contents of receive FIFO bit 2 Clear contents of transmit FIFO bits 6 7 Set trigger level for receiver FIFO interrupt BASE 3 Line Control Register LCR bit 0 Wo...

Page 136: ...4 Break interrupt bit 5 Transmitter holding register empty bit 6 Transmitter shift register empty bit 7 At least one parity error framing error or break indication in the FIFO BASE 6 Modem Status Reg...

Page 137: ...ADAM 5510 P31 C 1 Appendix C C Data Formats and I O Ranges...

Page 138: ...computer languages because the total data string length including sign digits and decimal point does not exceed seven characters The data format is a plus or minus sign followed by five decimal digit...

Page 139: ...dule is configured for a Type J thermocouple whose range is 0 C to 760 C The re sponse to the Analog Data In command is 305 50 cr Example 3 The input value is 5 653 V The analog input module is config...

Page 140: ...V Engineering Units 10 000 00 000 10 000 1 mV Reading 1000 09h 5 V Engineering Units 5 0000 0 0000 5 0000 100 00 V Reading 1000 0Ah 1 V Engineering Units 1 0000 0 0000 1 0000 100 00 V Reading 10000 0...

Page 141: ...Reading 1000 01h 50 mV Engineering Units 50 000 00 000 50 000 1 V Reading 100 02h 100 mV Engineering Units 100 00 000 00 100 00 10 V Reading 100 03h 500 mV Engineering Units 500 00 000 00 500 00 10 V...

Page 142: ...C to 1000 C Engineering Units 1000 0 0000 0 0 1 C Reading 10 10h Type T Thermocouple 100 C to 400 C Engineering Units 400 00 100 00 0 1 C Reading 10 11h Type E Thermocouple 0 C to 1000 C Engineering...

Page 143: ...eading 1000 Two s Comp 0FFF 0 Don t care 1 04h 2 5 V Engineering 2 75 0 2 75 0 67 mV Reading 10000 Two s Comp 0FFF 0 EFFF 1 05h 0 2 5 V Engineering 2 75 0 Don t care 0 67 mV Reading 10000 Two s Comp 0...

Page 144: ...hree decimal digits The resolution is 5 A Example An analog output module on channel 1 of slot 0 in an ADAM 5000 P31 system at address 01h is configured for a 0 to 20 mA range If the output value is 4...

Page 145: ...0 00385 Engineering Units 100 00 000 00 0 1 C Reading 100 22 100 Ohms Platinum RTD 0 to 200 C a 0 00385 Engineering Units 200 00 000 00 0 2 C Reading 100 23 100 Ohms Platinum RTD 0 to 600 C a 0 00385...

Page 146: ...previous page 27 100 Ohms Platinum RTD 0 to 600 C a 0 00392 Engineering Units 600 00 000 00 0 6 C Reading 100 28 120 Ohms Nickel RTD 80 to 100 C Engineering Units 100 00 80 00 0 1 C Reading 100 29 120...

Page 147: ...D Performance...

Page 148: ...P31 in your applications D 1 1 ADAM 5510 P31 standalone When ADAM 5510 P31 is used alone its performance is determined by how fast the ADAM 5510 P31 and the installed I O modules interact with Advant...

Page 149: ...If nine channels are active in a network the average response time of each channel can be approximately 0 931 ms Note 2 Each ADAM 5013 module updates all of its active channels concurrently every 100...

Page 150: ...This updating process takes 4 8 ms for the entire module Test Function Block ADAM 5510 P31 ADAM 5056 Digital Output Oscilloscope ADAM 5013 Analog Input ADAM 5056 Digital Output Input channels Response...

Page 151: ...s for the entire module In addition the CJC of each ADAM 5018 is updated every 30 seconds This updating process takes 370 ms Test Function Block ADAM 5510 P31 ADAM 5056 Digital Output Oscilloscope ADA...

Page 152: ...ut channels Response time ms Remark 1 1 146 2 2 056 3 2 956 4 3 855 5 4 637 6 5 347 7 6 109 8 6 832 9 7 572 10 8 388 11 9 175 12 9 881 ADAM 5018 Test Function Block Diagram Test Function Block ADAM 55...

Page 153: ...t channels Response time ms Remark 1 0 389 2 0 423 3 0 515 4 0 602 5 0 694 6 0 785 7 0 874 8 0 966 9 1 561 10 1 146 16 1 673 17 1 774 32 3 13 ADAM 5024 Test Function Block Diagram Test Function Block...

Page 154: ...10 P31 ADAM 5056 Digital Output Oscilloscope ADAM 5050 Waveform Digital Input Function Generator Test Function Block ADAM 5510 P31 ADAM 5050 Digital Output Oscilloscope Function Input channels Respons...

Page 155: ...5051 5051D Test Function Block Diagram Input channels Response time ms Remark 1 0 309 2 0 399 3 0 489 4 0 577 5 0 667 6 0 756 7 0 846 8 0 936 9 1 132 10 1 116 16 1 582 17 1 686 32 3 068 Test Function...

Page 156: ...time Input channels Response time ms Remark 1 0 303 2 0 392 3 0 483 4 0 570 5 0 662 6 0 755 7 0 843 8 0 930 9 1 016 15 1 556 16 1 646 ADAM 5052 Test Function Block Diagram Test Function Block ADAM 551...

Page 157: ...e time Input channels Response time ms Remark 1 0 2351 2 0 2738 3 0 3355 4 0 3723 5 0 4355 6 0 4926 7 0 5345 8 0 5947 9 0 6525 10 0 6930 16 0 9735 32 1 836 48 2 696 64 3 532 ADAM 5056 5056D Test Funct...

Page 158: ...060 channel response time Input channels Response time ms Remark 1 0 192 2 0 243 3 0 293 4 0 343 5 0 395 6 0 445 7 0 497 12 0 751 13 0 799 18 1 055 24 1 357 ADAM 5060 Test Function Block Diagram Test...

Page 159: ...068 channel response time Input channels Response time ms Remark 1 0 192 2 0 243 3 0 294 4 0 345 5 0 395 6 0 445 7 0 497 8 0 546 16 0 913 24 1 351 32 1 748 ADAM 5068 Test Function Block Diagram Test F...

Page 160: ...onse time ms Remark 1 0 376 2 0 448 3 0 521 4 0 594 5 0 658 6 0 736 7 0 805 8 0 883 12 1 160 16 1 472 32 1 748 D 1 1 11 ADAM 5080 Test Function Block ADAM 5510 P31 ADAM 5056 Digital Output Oscilloscop...

Page 161: ...ADAM 5510 P31 D 15 Appendix D D 1 2 ADAM 5510 P31 in network ADAM 5510 P31 can be used in multidrop networks such as the example network shown in Figure 3 3 Figure D 1 ADAM 5510 P31 Networking...

Page 162: ...sults Response time for each measured signal 731 75 ms 32 70 ms 95 confidence interval maximumresponsetime 1232ms D 1 2 2 Digital input modules Testing conditions 1 ADAM 5510 P31 5 pieces 2 ADAM 5050...

Page 163: ...cting 32 Modules performance D 2 1 Each ADAM 4000 Module Performance When used a standalone device ADAM 5510 P31 s performance depends solely on how fast itself and the installed I O modules interact...

Page 164: ...space for executing your application program If the memory requirement for the application surpasses the memory still available the program is unable to execute The testing results are the following B...

Page 165: ...Block Scan ms Memory byte Mem increase 0 1 33 41300 1 5 5 58092 16792 2 13 2 58172 80 3 19 5 58748 576 4 26 0 58844 96 Average 5 58 Table D 15 ADAM 4013 Function Block Response Time Block Scan ms Mem...

Page 166: ...888 2 13 58252 64 3 20 45 58844 592 4 26 8 58924 80 Average 5 97 Table D 16 ADAM 4017 Function Block Response Time D 2 2 5 ADAM 4018 Table D 17 ADAM 4018 Function Block Response Time Block Scan ms Mem...

Page 167: ...le D 19 ADAM 4050 Function Block Response Time Block Scan ms Memory byte Mem increase 0 1 33 41300 1 9 00 58554 17254 2 17 65 58650 96 3 26 40 59226 576 4 34 35 59322 96 Average 8 11 Block Scan ms Mem...

Page 168: ...Table D 21 ADAM 4053 Function Block Response Time Block Scan ms Memory byte Mem increase 0 1 33 41300 1 7 80 42716 1416 2 14 40 42784 68 3 21 00 42900 116 4 27 35 42984 84 Average 6 52 Block Scan ms...

Page 169: ...able D 23 ADAM 4080 4080D Function Block Response Time Block Scan ms Memory byte Mem increase 0 1 33 41300 1 5 85 42672 1372 2 12 95 42756 84 3 16 65 42840 84 4 22 35 42940 100 Average 5 17 Block Scan...

Page 170: ...onfigure functional blocks for all channels Result The memory performance 81 678 byte The scanning time 0 822 second D 2 4 Connecting 32 Modules Performance Since ADAM 5510 P31 Remote I O function can...

Page 171: ...635 second D2 5 Other Performance We also test the performance of other function blocks for your reference Testing Modules ADAM 5510 P31 1 ADAM 5056 1 Baud Rate 38400 bps D2 5 1 Element Performance El...

Page 172: ...96 0 2987 ADD 516 2nd 106 0 0988 RADD 14316 2nd 96 0 3539 MOVE 20 0 0831 ITOR 14260 2nd 96 0 2137 SQRT 16584 2nd 96 0 8861 AND 180 2nd 52 0 0489 CALC 15332 2nd 592 0 2134 CMP 680 2nd 88 0 0966 SCL 14...

Page 173: ...E RS 485 Network...

Page 174: ...d receive Since the nodes are connected in parallel they can be freely disconnected from the host without affecting the functioning of the remaining nodes An industry stan dard shielded twisted pair i...

Page 175: ...ment is a repeater It is directly connected to the main wires thereby ending the first segment and starting the next segment Up to 32 addressable systems can be daisychained This limitation is a physi...

Page 176: ...cted to drop down cables from the main wires of the first segment A tree structure is the result This scheme is not recommended when using long lines since it will cause a serious amount of signal dis...

Page 177: ...ADAM 5510 P31 E 5 Appendix E Random This is a combination of daisychain and hierarchical structure Figure E 3 Random structure ADAM 5510 P31 SYSTEM...

Page 178: ...the resistor should be a close as possible to the charac teristic impedance of the line Although receiver devices add some resistance to the whole of the transmission line normally it is sufficient t...

Page 179: ...at the end of the transmission line they will tend to react as thirty 36k resistors in parallel with the termination resistor The overall effective resistance will need to be close to the characterist...

Page 180: ...The RS 485 standard uses a single pair of wires to send and receive data This line sharing requires some method to control the direction of the data flow RTS Request To Send and CTS Clear To Send are...

Page 181: ...ADAM 5510 P31 F 1 Appendix F F ADAM 4000 5000 System Grounding Installation...

Page 182: ...nside of the module Its advantages are 1 a clear demar cation for external internal wiring responsibility 2 wire numbering can be arranged in an explicit and concise manner and 3 an easy diagnostics f...

Page 183: ...possible interferences The signal wire for AI and AO must be of a shielded type i e with surrounding copper mesh and aluminum foil for proper shielding For the specification of the signal wires pleas...

Page 184: ...ielded twisted pair has been adopted for signal wires only DATA and DATA of ADAM 5000 system should be connected And the shielding materials should be treated in the same manner as with AI and AO sign...

Page 185: ...grounding bus is for connection with AI and AO shielded signal wires While AI and AO signal wires enter inside the panel the shielding materials is stripped off and its copper mesh should be entangle...

Page 186: ...mmunication lines within separate conduits Since communication lines and signal lines are most susceptible to interference you should consider avoid laying them parallel with any power line in close d...

Page 187: ...ADAM 5510 P31 G 1 Appendix G G Grounding Reference...

Page 188: ...we spend 20 time for 80 works but 80 time for left 20 works So to system integration we paid 20 cost for Wire Cable and 80 cost for Equipment However 80 reliability depends on Grounding and Shielding...

Page 189: ...indeed But all buildings base on EARTH Steels concretion and relational cables such as Lighting Arrester and power system were connected to EARTH Think them as resistors then those infinite parallel...

Page 190: ...only signal ground but also frame ground should be connected to make a reference point of each other s electronic circuit Generally speaking it s necessary to build a individual grounding bar for each...

Page 191: ...ete floor or measure the voltage between Neutral and concrete floor You will get nonsense value with above testing Hot and Neutral were just a relational signal so you will get the AC110V or AC220V by...

Page 192: ...P31 Grounding Reference Figure G 4 Normal mode and Common mode Ground pin is longer than others for first contact to power system and noise bypass Neutral pin is broader than Live pin for reduce cont...

Page 193: ...ion do you think According to the energy formula P V I so the current will be reduced while raising the voltage Besides as you know that each cable has the wire impedance So referring to Ohm rule V I...

Page 194: ...you ll be impressed with the cold water The bottom diagram of above figure just shows that those devices will influence each other with swiftly load change For example normally we turn on all the four...

Page 195: ...thin cable powering those devices the end device will get lower power The thin cable will consume the energy G 2 Shielding 2 1 Cable Shield Figure G 9 Single isolated cable Single Point Grounding Mor...

Page 196: ...yer for isolating the cables from the external noise Figure G 10 Double isolated cable Double isolated cable You can see the double isolated cable structure as figure 10 The first isolated layer spira...

Page 197: ...ecially for commu nication network Use double isolated cable for communication network AI AO Both sides of shields should be connected to their frame while inside the device for EMI consideration Don...

Page 198: ...owing page for further detail explanation Connect the shield to Frame Ground of DC power supply to force those adhered noise flow to the frame ground of the DC power supply The frame ground of the DC...

Page 199: ...u must like to find out an easiest way to achieve your goal aren t you So as electronic circuit all signals use the easiest way If we connected those two cables just with few wires it is a difficult w...

Page 200: ...s possible Use Twisted and Shielded signal leads Ground shields on one end ONLY while the reference grounds are not the same It s almost communication problem while system unstable Add another Groundi...

Page 201: ...eck Point List Follow the single point grounding rule Normal mode and common mode voltage Separate the DC and AC ground Reject the noise factor The shield is connected suitable The diameter of wire th...

Page 202: ...G 16 ADAM 5510 P31 Grounding Reference...

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