15-1
STARTING SYSTEM
TROUBLE DIAGNOSE
Can Not Start
•
Fuse
broken
•
Low power of the battery
•
Starter clutch defect
•
Main switch defect
•
Break lever switch defect
•
Starter relay defect
•
Bad connection of wiring
•
Starting motor defect
STARTING MOTOR
Disassembly
＊
Before remove the starting motor, turn
off the main switch first.
＊
To ensure the safety, remove the
ground (green) wire from battery and
turn on the main switch to check the
motor rotates or not.
•
Remove the wire strip of starting
motor.
•
Take off 2 bolts and remove the motor
•
Remove the rubber cover and
disconnect the wire.
•
Check the movement of starting
motor
shaft.
•
Check the motor rotation by
connecting full charged battery direct
to the starting motor.
＊
When using the battery test motor, be
sure to hold the motor tightly to avoid
damage.
Installation
•
Installation is based on reversed
sequence.
•
Check all wiring, connectors, rubber
covers, and O-ring are installed
correctly.
•
Grease the O-ring and install the
starting motor with 2 bolts.
Low Power of Starting Motor
•
Low power of the battery
•
Bad contact of wire connectors
•
Starting motor gear abnormally stock.
Starting Motor working, engine does
not working.
•
Starter clutch defect
•
Rotation reversed of starting motor
due to wrong connection.
•
Low power of battery
cover bolt
Starting motor wire
O-ring
starting motor wire
