ADB Safegate RELIANCE Omni 1-Dome User Manual Download Page 5

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TABLE OF CONTENTS

1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1

1.1.1 Introduction to Safety ................................................................................................................................................................................. 2

1.1.2 Intended Use .................................................................................................................................................................................................. 2

1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3

1.1.4 Operation Safety ........................................................................................................................................................................................... 3

1.1.5 Maintenance Safety ..................................................................................................................................................................................... 3

1.1.6 Material Handling Precautions: Fasteners .......................................................................................................................................... 4

1.1.7 Material Handling Precautions, ESD ..................................................................................................................................................... 4

2.0 About this Manual ................................................................................................................................................................. 5

2.1 How to work with the manual .............................................................................................................................................................................. 5

2.2 Abbreviations and terms — AGL ......................................................................................................................................................................... 5

2.3 Abbreviations and Terms ........................................................................................................................................................................................ 5

3.0 General Information .............................................................................................................................................................. 7

3.1 Introduction to RELIANCE ...................................................................................................................................................................................... 7

3.2 Taxiway Edge ............................................................................................................................................................................................................... 8

4.0 Installation ............................................................................................................................................................................ 11

4.1 Unpacking the Unit ................................................................................................................................................................................................ 11

4.2 Inspection upon delivery ..................................................................................................................................................................................... 11

4.3 Tools required .......................................................................................................................................................................................................... 12

4.4 Torquing and Installation Guidance for In-pavement Fixtures ............................................................................................................. 12

4.5 Installation and Removal of the 8-inch Light Fixture ................................................................................................................................ 12

4.6 Installation on a Shallow Base ........................................................................................................................................................................... 13

4.7 RELIANCE Omni Base Assembly ....................................................................................................................................................................... 14

4.8 Installation on L-868 Base ................................................................................................................................................................................... 14

5.0 Operation .............................................................................................................................................................................. 17
6.0 Maintenance ......................................................................................................................................................................... 19

6.1 Safety instructions .................................................................................................................................................................................................. 19

6.2 Safety Considerations ........................................................................................................................................................................................... 19

6.3 Maintenance Schedule ......................................................................................................................................................................................... 19

6.4 Workshop Maintenance ....................................................................................................................................................................................... 20

6.4.1 Exploded View ............................................................................................................................................................................................. 21

6.4.2 Lifting Optical Unit From Base .............................................................................................................................................................. 23

6.4.3 Disassembling the Light Fixture ........................................................................................................................................................... 23

6.4.4 Cleaning the Lens ...................................................................................................................................................................................... 25

6.4.5 Testing a LED Assembly ........................................................................................................................................................................... 25

6.4.6 Assembling a 8

‑

inch Fixture ................................................................................................................................................................... 27

6.4.7 Closing and Testing Light Assembly ................................................................................................................................................... 29

6.4.8 Replacing Lens and Flat Gasket ............................................................................................................................................................ 31

6.4.9 Replacing the Top Cover Assembly .................................................................................................................................................... 34

6.4.10 Replacing the LED Board Assembly ................................................................................................................................................. 36

6.4.11 Replace the Bottom Cover Assembly .............................................................................................................................................. 39

6.4.12 Resetting the Fail-open Converter .................................................................................................................................................... 40

6.4.13 Checking the Light Fixture for Water-tightness ........................................................................................................................... 40

7.0 Troubleshooting ................................................................................................................................................................... 43
8.0 Spare Parts ............................................................................................................................................................................ 45

8.1 Ordering Code Taxiway Edge omnidirectional Light ................................................................................................................................ 45

8.2 Components ............................................................................................................................................................................................................. 46

8.3 Screws Overview ..................................................................................................................................................................................................... 46

UM-5073, Rev. 1.0, 2021/07/13

Summary of Contents for RELIANCE Omni 1-Dome

Page 1: ...RELIANCE Omni 1 Dome 8 inch User Manual UM 5073 Rev 1 0 2021 07 13 ...

Page 2: ......

Page 3: ...be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied wa...

Page 4: ...ion with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor ...

Page 5: ...Base 13 4 7 RELIANCE Omni Base Assembly 14 4 8 Installation on L 868 Base 14 5 0 Operation 17 6 0 Maintenance 19 6 1 Safety instructions 19 6 2 Safety Considerations 19 6 3 Maintenance Schedule 19 6 4 Workshop Maintenance 20 6 4 1 Exploded View 21 6 4 2 Lifting Optical Unit From Base 23 6 4 3 Disassembling the Light Fixture 23 6 4 4 Cleaning the Lens 25 6 4 5 Testing a LED Assembly 25 6 4 6 Assemb...

Page 6: ...ABLE 49 A 0 CABLE LOSS 51 B 0 SUPPORT 53 B 1 ADB SAFEGATE Website 53 B 2 Recycling 53 B 2 1 Local Authority Recycling 53 B 2 2 ADB SAFEGATE Recycling 54 RELIANCE Omni 1 Dome TABLE OF CONTENTS vi Copyright ADB SAFEGATE All Rights Reserved ...

Page 7: ...Cover Inner Cover O ring Gasket 27 Figure 11 Orientation of the LED cable connector 28 Figure 12 Index Pin Hole Arrow 29 Figure 13 Index Pin of Inner Cover Flange 29 Figure 14 Flat gasket 31 Figure 15 LED Board Assembly and Protection Plate 32 Figure 16 Lens and Flat Gasket 33 Figure 17 Lens Gasket 34 Figure 18 Grease Application 34 Figure 19 LED board assembly Optical assembly 37 Figure 20 Optica...

Page 9: ...aintenance 20 Table 2 Legend Exploded View Part 1 21 Table 3 Legend Exploded View Part 2 22 Table 4 Troubleshooting Procedures 43 Table 5 Interoperability matrix 47 UM 5073 Rev 1 0 2021 07 13 ix Copyright ADB SAFEGATE All Rights Reserved ...

Page 11: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 12: ...with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internation...

Page 13: ...ty devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical eq...

Page 14: ...ze the risk of errors the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base This information is also provided in the product Data sheets the User Manuals and the Spare Part Lists CAUTION Use of incorrect combination of gaskets bolts and nuts can create severe damages to the product installation and create multiple safety risks To obtain a safe and waterti...

Page 15: ... Institute NFPA National Fire Protection Association AC Advisory Circular FAA ESD Electro Static Discharge Electrostatic Sensitive Devices LED Light Emitting Diode PPE Personal Protective Equipment FOD Foreign Object Debris Mounting support A piece of equipment on which the fixture is installed Toe in The toe in angle is the angle the beam of light makes with the longitudinal axis of the runway or...

Page 16: ...lantic Treaty Organization SMGCS Surface Movement Guidance and Control System SSU System Switch Unit STAC Service Technique de l Aviation Civile France STANAG Standardization Agreement NATO RELIANCE Omni 1 Dome About this Manual 6 Copyright ADB SAFEGATE All Rights Reserved ...

Page 17: ...tion The RELIANCE omnidirectional light light is a low protrusion light emitting diode LED fixture available in three versions RELIANCE NON MON A LED light fixture without monitoring No CCR monitoring or ILCMS compatibility RELIANCE MON A LED light fixture with integrated fail open technology with CCR monitoring compatibility RELIANCE IQ A RELIANCE with additional and integrated intelligence IQ in...

Page 18: ...n compliance with IEC or FAA requirements Easy maintenance due to modular design few mechanical parts Sustainability Light emitting diode LED technology that offers a long lasting light source with low power consumption IP68 protected all fastenings in stainless steel Compatible with existing infrastructure Fixture compatible with all ADB SAFEGATE 8 inch bases Safety Failed LED detection according...

Page 19: ...0 C to 80 C 76 F to 176 F Relative humidity Up to 100 Note Digit 3 4 of the ordering code TE includes MOS Intermediate Holding Position Deep base and or adapter rings to be ordered separately For more information about the product including manuals and certifications please see our Product Center on the ADB SAFEGATE website www adbsafegate com UM 5073 Rev 1 0 2021 07 13 9 Copyright ADB SAFEGATE Al...

Page 21: ...ght assembly unpack the RELIANCE light fixtures at the installation site If damage to any equipment is noted file a claim form with the carrier immediately When receiving the light fixture open the box and verify that the characteristics of the light fixture correspond to the design requirements such as type color etc When installing an IQ0 light fixture where the function is to be activated at a ...

Page 22: ...ue to minimize the risk for fixture failure or loosening of clamping components cannot be overemphasized Refer to FAA Engineering Brief No 83 latest revision for torque and installation guidelines for this fixture Also see our Product Center at www adbsafegate com CAUTION Read installation instructions in their entirety before starting installation Failure to follow the installation guidance could...

Page 23: ...symbol and located on the bottom side Removing the fitting from the base CAUTION Fall and trip hazard When a light fixture has been removed the base must be fitted with a cover designed for this purpose or with a spare light fixture 1 Remove the light fixture from the base using two large flat blade screwdrivers 2 Disconnect the secondary supply connector 3 Remove and check the gasket O ring or la...

Page 24: ...2 25 O D L868B JUNCTION HOUSING EDGE TO BE 0 1 16 EXTENSION 3 8 Anti vibration Washer 3 8 16 Hex Cap Screw per FAA EB 83 latest revision per FAA EB 83 latest revision 4 7 RELIANCE Omni Base Assembly The optional shallow base is shipped separately from the Omni fixture The shallow base is a 12 inch O D L 868B base can and includes connectors to attach to the external wiring Contact the ADB SAFEGATE...

Page 25: ...ake sure items such as spacers shims and gaskets are installed on the light base as indicated on site plans specifications and drawings 6 Position the light assembly over the L 868 base and set it onto the base Align the light according to FAA AC 150 5345 30 and project plans and specifications Remove the eyebolts and lifting rod Important Ensure that the cord set wires are NOT pinched between the...

Page 27: ...5 0 Operation NOTICE Refer to the RELIANCE Intelligent Lighting user documentation if you are using an IQ light fixture UM 5073 Rev 1 0 2021 07 13 17 Copyright ADB SAFEGATE All Rights Reserved ...

Page 29: ... personnel to install ADB SAFEGATE and auxiliary equipment Use only approved equipment Using unapproved equipment in an approved system may void FAA approvals Observe and follow the safety instructions in this document and all other related documentation Make sure all equipment is rated and approved for the environment where it is being used Follow all instructions for installing components and ac...

Page 30: ...ion Semi annually or more frequently during rainy seasons Check the base for water ingress Remove water from base Remove and inspect light for water damage After snow removal For damaged light fixtures Replace damaged fixtures Use a power broom for snow removal if practical 6 4 Workshop Maintenance Remember Before you start make sure you have read and understand Safety instructions Important Make ...

Page 31: ...oded View Part 1 Callout number Description Quantity A Top cover assembly 1 pc B O ring 1 pc C Lens 1 pc D Lens gasket 1 pc E Flat gasket 1 pc F Protection plate 1 pcs G Screw M6x16 8 pc H Optical assembly 1 pc I Lockwasher M4 2 pcs J Screw M4x6 2 pcs UM 5073 Rev 1 0 2021 07 13 21 Copyright ADB SAFEGATE All Rights Reserved ...

Page 32: ...ntity K Converter 1 pc L Screw M4x12 Loctite 2045 4 pcs M Cooling pad 1 pc N Pressure release screw 1 pc O Cable gland gasket 2 pcs P Cable gland disc 1 pc Q Screw M4x12 Loctite 2045 4 pcs R FAA cable style 6 600mm 1 pc S Screw M5x10 Loctite 2045 4 pcs T Inner cover 2W1C 1 pc RELIANCE Omni 1 Dome Maintenance 22 Copyright ADB SAFEGATE All Rights Reserved ...

Page 33: ...ion can result in equipment damage 5 Take the inset fixture unit back to the maintenance shop where it can be serviced entirely 6 4 3 Disassembling the Light Fixture To open the optical assembly perform the following procedure 1 Turn the light unit upside down 2 See Figure 7 Remove the pressure release screw 2 This relieves any built up internal pressure and makes it easier to remove the inner cov...

Page 34: ...w this instruction can result in equipment damage 5 Refer to Figure 8 Disconnect the LED cable NOTICE Do not pull the cable out but carefully disconnect the LED cable by lifting the connector straight up If not done correctly there is a risk to damage the PCB or cable connector Figure 8 Disconnecting the LED cable from the optical assembly 6 Remove the inner pan from the cover Discard the old O ri...

Page 35: ...porate or remove all remaining cleaner 6 4 5 Testing a LED Assembly For this test use a Fluke 87 or equivalent meter CAUTION Do no use the megger function or a resistive test of any meter on an LED assembly This may damage the LED s properties required for proper operation A Diode Test function may be used as a quick pass fail check on an LED In the maintenance shop open the fixture and unplug the...

Page 36: ...rse biased the LEDs will not glow and the meter will indicate a high resistance 4 Test a known good LED assembly in the same manner to verify your meter s operation and typical meter indications Figure 9 Diode testing an LED assembly with a Fluke 87 Meter RELIANCE Omni 1 Dome Maintenance 26 Copyright ADB SAFEGATE All Rights Reserved ...

Page 37: ...e LED board cable Note the orientation and alignment of the cable Connect the LED board cable connector to the Supply Terminal of the converter in the housing Note the orientation and alignment of the LED board cables Note Before closing the light fixture it is important to make sure the O ring is placed correctly in the groove of the bottom cover to prepare the light fixture for water tightness c...

Page 38: ...he LED cable connector X 4 Place the top cover over the bottom cover Important Before closing the light fixture it is important to make sure the O ring gasket is placed correctly in the groove of the bottom cover to prepare the light fixture for water tightness checks and use in the airfield 5 Put the light fixture on a surface with the top cover facing down RELIANCE Omni 1 Dome Maintenance 28 Cop...

Page 39: ...er over and find the arrow cast into the top of the cover This arrow indicates the location of the index pin hole that is machined into the underside area of the top cover 2 See Figure 13 Find index pin molded into the flange of the inner cover The index pin needs to align with its mating hole found on the underside of the top cover Figure 12 Index Pin Hole Arrow Figure 13 Index Pin of Inner Cover...

Page 40: ... circuit is designed to be fed from a regulated AC constant current generator only for example a constant current regulator Do not use a voltage generator as this might damage the electronic components or fail to energize the light Failure to follow this instruction can result in equipment damage Note Refer to Checking the Light Fixture for Water tightness section for instructions on testing RELIA...

Page 41: ...Refer to Figure 16 4 Turn the top cover over and push the lens and gasket out of the pocket in the cover CAUTION Cracked or broken glass is very sharp Take necessary precautions to protect hands from being cut Failure to follow this instruction can result in injury or equipment damage 5 Make sure you do the following before you continue Option Description If the lens is cracked pitted or damaged d...

Page 42: ... the Protection Plate Torque the first screw and then toque the screw that is 180 degrees from the first screw Repeat this process on each of the screws Torque each screw to 6 Nm c Apply silicon grease to the lens and Flat Gasket Figure 15 LED Board Assembly and Protection Plate RELIANCE Omni 1 Dome Maintenance 32 Copyright ADB SAFEGATE All Rights Reserved ...

Page 43: ...Figure 16 Lens and Flat Gasket 1 Top cover 6 Protection Plate 2 Lens 7 Screw M6 x 16 3 Lens gasket 4 Flat gasket UM 5073 Rev 1 0 2021 07 13 33 Copyright ADB SAFEGATE All Rights Reserved ...

Page 44: ...the light fixture Refer to Assembling a 8 inch Fixture section 6 4 9 Replacing the Top Cover Assembly NOTICE Top covers are delivered without the LED board assembly LED board assemblies have to be ordered separately 1 Open the light assembly Refer to Disassembling the Light Fixture section 2 Disconnect the top cover from the bottom cover 3 Use a new top cover and go to Assembling a 8 inch Fixture ...

Page 45: ...m the old top cover Refer to Replacing the LED Board Assembly section 5 Assemble the new top cover with the LED board assembly Refer to Replacing the LED Board Assembly UM 5073 Rev 1 0 2021 07 13 35 Copyright ADB SAFEGATE All Rights Reserved ...

Page 46: ...ay result in personal injury death or equipment damage Failure to follow this instruction can result in injury or equipment damage Note Refer to the Spare Parts section To replace the LED assembly perform the following procedure 1 Open the light assembly Refer to Disassembling the Light Fixture section 2 Refer to Replacing LED Assembly figure Unscrew the two M6 torx head screws that fasten the LED...

Page 47: ... PCB and remove and discard the existing LED Optical Assembly Refer to the Figure 8 figure 4 Install the new LED Optical Assembly purchased as a complete assembly and torque screws to 2 5 Nm Re connect the LED lead to the terminal on the PCB UM 5073 Rev 1 0 2021 07 13 37 Copyright ADB SAFEGATE All Rights Reserved ...

Page 48: ...ical Assembly Removal M6 torx head screws torque 2 5 Nm 6 Put the new LED assembly in place Fix it with the screws with the correct torque Figure 21 LED Board connection Red Orientation Line RELIANCE Omni 1 Dome Maintenance 38 Copyright ADB SAFEGATE All Rights Reserved ...

Page 49: ...assembly and top cover assembly 2 Replace the O ring 3 From inside the housing disconnect the connector from the LED board Refer to Replacing the LED Board Assembly section 4 Replace the bottom cover 5 Assemble the light fixture Refer to Assembling a 8 inch Fixture section UM 5073 Rev 1 0 2021 07 13 39 Copyright ADB SAFEGATE All Rights Reserved ...

Page 50: ...s replace both fuse resistors at the same time 4 Dispose the old fuse resistor 5 Place the legs of the new fuse resistors in the sockets 6 Assemble the light fixture and perform a functional test 6 4 13 Checking the Light Fixture for Water tightness To test for leaks perform the following procedure for at least 3 minutes 1 Refer to Figure 24 figure Remove pressure relief screw 2 Refer to Figure 25...

Page 51: ...i 5 Submerge the pressure test fitting in a water tank Check for air bubbles Air bubbles indicate a leak 6 Locate the leak source depressurize replace the seal that is leaking reassemble and retest by following steps 4 and 5 If leak is fixed depressurize and reinstall the pressure release screw 1 in Figure 25 Go to Installation to finish UM 5073 Rev 1 0 2021 07 13 41 Copyright ADB SAFEGATE All Rig...

Page 53: ...ight assembly Clean dry and inspect light assembly Replace the O ring No connection of primary circuit Defective L 830 isolation transformer or secondary wiring Check transformer output current with true RMS ammeter Check power line between the light fixture and the transformer including connectors Light fixtures have gone into fail open mode Replace the fuse resistors 2 Weak light output Partial ...

Page 55: ...ow Colors Side 2 N Not applicable Power and Monitoring S 2 8 6 6 A Non Monitoring2 M 2 8 6 6 A Monitoring3 P 2 8 6 6 A 2A IQ0 IQ disabled 4 Q 2 8 6 6 A 2A IQ1 IQ enabled 4 Connector and Cable 1 1 x Style 6 2 pole plug 2 individual wires 5 1 x Flat 3 pole plug 3 individual wires5 Options 0 None Version Control 1 First edition Notes 1 Option 1 covers other compliance MOS 2 Power only 3 With fail ope...

Page 56: ...ED Cables Set of LED cables SP SGE48000747 Per 10 6 OMNI 1D Bottom Cover Gaskets Set of bottom cover gaskets SP 7080 90 335 Per 10 7 OMNI 1D Lens Gaskets Set of lens gaskets SP 4071 76 041 Per 20 8 OMNI 1D Flat Gasket Set of flat gaskets SP 4071 76 060 Per 20 Notes 1 Example If you order 1 article number SP SGE48000747 you will receive 10 cables 8 3 Screws Overview Screw type Description Quantity ...

Page 57: ...m White labyrinth gasket 4072 24 781 1pc 4072 76 560 10pc 4072 76 570 100pc Metric screw kit 25mm 1411 20 522 40 Nm No Loctite Self lock nut kit H80 1411 20 435 35 Nm No Loctite ERNI 8 EE08 150mm ERNI 8 ED08 133 mm RED labyrinth gasket 4071 73 100 1pc 4072 76 580 10pc 4072 76 590 100pc Metric screw kit 25mm 1411 20 522 40 Nm No Loctite Self lock nut kit H80 1411 20 435 35 Nm No Loctite Thorn 8 100...

Page 58: ...t H100 1411 20 430 35 Nm No Loctite Adapter ring ADB 8 12 White labyrinth gasket 4072 24 781 1pc 4072 76 560 10pc 4072 76 570 100pc Metric screw kit 25mm 1411 20 522 21 Nm Loctite 2701 Self locking nut kit H100 1411 20 430 21 Nm Loctite 2701 Adapter ring SG Thorn ID 8 12 White labyrinth gasket 4072 24 781 1pc 4072 76 560 10pc 4072 76 570 100pc Metric screw kit 25mm 1411 20 522 40 Nm No Loctite Sel...

Page 59: ...se efficiency values depend on the isolating transformer supplier No loads due to extra equipment on the circuit e g ILCMS equipment are considered in the above table For RELIANCE IQ version The minimum Isolation Transformer rating is 65W To allow for communication bandwidth an overhead of 12VA should be considered when determining the Isolation Transformer rating For RELIANCE Fail open version Th...

Page 61: ...late Secondary cable for a 2 5 mm2 Cu wire 2 conductors 0 6 W m Secondary cable for a 4 mm2 Cu wire 2 conductors 0 4 W m Primary cable for a 6 mm2 Cu wire 1 conductor 0 12 W m The cable between the isolation transformer and the lamp adds losses that cannot be ignored when dimensioning the circuits and selecting rating for secondary transformers and regulators WARNING Cable lengths should not excee...

Page 63: ...airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGA...

Page 64: ...nent parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program All items returned must be clearly labeled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as...

Page 65: ... 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com ADB SAFE...

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