ADB Safegate RELIANCE IQ L-852G(L) User Manual Download Page 5

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TABLE OF CONTENTS

1.0 Safety.........................................................................................................................................................................................1

1.1 Safety Messages.......................................................................................................................................................................................................... 1

1.1.1 Introduction to Safety...................................................................................................................................................................................2

1.1.2 Intended Use.................................................................................................................................................................................................... 2

1.1.3 Material Handling Precautions: Storage................................................................................................................................................ 3

1.1.4 Material Handling Precautions: Fasteners.............................................................................................................................................3

1.1.5 Operation Safety.............................................................................................................................................................................................4

1.1.6 Maintenance Safety....................................................................................................................................................................................... 4

1.1.7 Material Handling Precautions, ESD........................................................................................................................................................5

1.1.8 Arc Flash and Electric Shock Hazard........................................................................................................................................................5

2.0 About this Manual................................................................................................................................................................... 7
3.0 Introduction..............................................................................................................................................................................9

3.1 Safety Instructions.......................................................................................................................................................................................................9

3.2 Description of the Runway Guard light fixture................................................................................................................................................ 9

3.3 Description of the Stop Bar light fixture.............................................................................................................................................................9

3.4 Dimensions of the 8" light fixture.......................................................................................................................................................................10

3.5 Dimensions of the 12" light fixture....................................................................................................................................................................11

3.6 Selection of Isolation transformer......................................................................................................................................................................11

3.6.1 2.8-6.6A system.............................................................................................................................................................................................11

3.6.2 Light fixture load...........................................................................................................................................................................................12

3.6.3 Cable losses (secondary cable)...............................................................................................................................................................12

3.6.4 IQ function load (Option)..........................................................................................................................................................................12

3.6.5 2A system........................................................................................................................................................................................................12

3.6.6 Transformer Calculation Examples.........................................................................................................................................................13

4.0 Installation..............................................................................................................................................................................15

4.1 Tools required.............................................................................................................................................................................................................15

4.2 Unpack the unit......................................................................................................................................................................................................... 15

4.3 Installation and removal of the 8" light fixture..............................................................................................................................................15

4.4 Installation and removal of the 12" light fixture........................................................................................................................................... 17

5.0 Operation................................................................................................................................................................................19

5.1 RELIANCE Intelligent Lighting..............................................................................................................................................................................19

5.2 RELIANCE IQ and the 2A concept...................................................................................................................................................................... 19

5.3 Sensor Interface Unit (SIU)....................................................................................................................................................................................19

5.4 Network Concentrator Unit (NCU).....................................................................................................................................................................19

5.5 Series Circuit Modem (SCM).................................................................................................................................................................................19

5.6 Series Circuit Filter (SCF).........................................................................................................................................................................................19

5.7 Control System Interface........................................................................................................................................................................................19

5.8 Programming RELIANCE IQ.................................................................................................................................................................................. 20

5.8.1 Hardware equipment set-up....................................................................................................................................................................20

5.8.2 Software programming..............................................................................................................................................................................22

5.9 Connection in a Series Circuit.............................................................................................................................................................................. 26

5.9.1 Operational characteristics.......................................................................................................................................................................26

5.9.2 Power On or Default State........................................................................................................................................................................26

5.9.3 Safe State.........................................................................................................................................................................................................26

5.9.4 Command memory..................................................................................................................................................................................... 26

5.9.5 Soft ON/OFF...................................................................................................................................................................................................26

5.9.6 Sequenced flashing.....................................................................................................................................................................................27

5.10 Runway Guard Light system description.......................................................................................................................................................27

5.11 Stop Bar system description...............................................................................................................................................................................27

6.0 Maintenance........................................................................................................................................................................... 29

6.1 Workshop Maintenance......................................................................................................................................................................................... 29

6.2 Basic maintenance program.................................................................................................................................................................................30

UM-0197, Rev. 1.0, 2019/11/19

Summary of Contents for RELIANCE IQ L-852G(L)

Page 1: ...RELIANCE Inset Light 8 and 12 High intensity Runway Guard Light Runway Guard Light L 852G L and Stop Bar L 852S L SL RGL SB I User Manual UM 0197 Rev 1 0 2019 11 19 ...

Page 2: ......

Page 3: ... are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products G...

Page 4: ... ADB SAFEGATE replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or wit...

Page 5: ... Calculation Examples 13 4 0 Installation 15 4 1 Tools required 15 4 2 Unpack the unit 15 4 3 Installation and removal of the 8 light fixture 15 4 4 Installation and removal of the 12 light fixture 17 5 0 Operation 19 5 1 RELIANCE Intelligent Lighting 19 5 2 RELIANCE IQ and the 2A concept 19 5 3 Sensor Interface Unit SIU 19 5 4 Network Concentrator Unit NCU 19 5 5 Series Circuit Modem SCM 19 5 6 S...

Page 6: ... 6 2 4 Reset the Fail Open converter 2 3 39 6 2 5 Reset the Fail Open converter 48010921 and 48011111 40 7 0 SUPPORT 41 7 1 ADB SAFEGATE website 41 7 2 Recycling 41 7 2 1 Local authority recycling 41 7 2 2 ADB SAFEGATE recycling 41 8 0 Spare parts 43 RELIANCE Inset Light TABLE OF CONTENTS vi Copyright ADB Safegate All Rights Reserved ...

Page 7: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 8: ...with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internation...

Page 9: ...washers as defined in FAA EB 83 latest edition must be used For installations other than FAA use the base can manufacturer s recommendations Always tighten the fasteners to the recommended torque Use a calibrated torque wrench and apply the recommended adhesive type Obey the instructions of the adhesives necessary for the fasteners Failure to follow these warnings may cause the fasteners to loosen...

Page 10: ... is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flamm...

Page 11: ...sons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipme...

Page 13: ...ures For more information see www adbsafegate com Note It is very important to read this document before any work is started This manual covers the following 8 and 12 RELIANCE fixtures High intensity Runway Guard Lights Runway Guard Lights L 852G L Stop Bar Lights L 852S L UM 0197 Rev 1 0 2019 11 19 7 Copyright ADB Safegate All Rights Reserved ...

Page 15: ...rable cushioned and corrugated cardboard box labeled with its reference name and code This document describes the installation operation and maintenance of the inset light fixture 3 1 Safety Instructions Warning PRIOR TO THE COMMENCEMENT OF WORK ALL ELECTRICAL SERVICES MUST BE ISOLATED FROM THE SUPPLY AND CONNECTED TO EARTH FULL DETAILS OF THE WORK INVOLVED MUST BE GIVEN TO THE AUTHORIZED PERSON R...

Page 17: ...20 30 When the load exceeds the nominal wattage the transformer begins to saturate the current ratio drops as a function of the overload To avoid this current drop intensity drop the nominal wattage should not be exceeded It is even more important in a system with RELIANCE IQ where the IQ function adds a secondary load for its power consumption Note The RELIANCE fail open is not to be connected to...

Page 18: ...ies circuit with RELIANCE IQ 2A which is only supposed to run at 2A it is important to know that the regular method by adding up the total wattage on the isolation transformer secondary side cannot be used This is because a standard isolation transformer 6 6A 6 6A is marked with a maximum wattage running at 6 6A According to the Lenz Law of Induction the dimensioning property of a transformer is t...

Page 19: ...E IQ 2A 50m 28 150 50 100m 31 150 50m 27 150 50 100m 29 150 L 852S L Stop Bar Cable area 2 5 mm2 Cable area 4 mm2 Total load W Transformer W RELIANCE 50m 46 45 50 100m 76 100 50m 36 45 50 100m 56 65 RELIANCE IQ 50m 46 65 50 100m 76 100 50m 36 65 50 100m 56 100 RELIANCE IQ 2A 50m 19 100 50 100m 22 150 50m 18 100 50 100m 20 150 UM 0197 Rev 1 0 2019 11 19 13 Copyright ADB Safegate All Rights Reserved...

Page 21: ...x and verify that the characteristics of the light fixture correspond to the design requirements such as type color etc When installing an IQ0 light fixture where the function is to be activated at a later stage make sure to register product information such as PID SN and position of the light fixture in for example a site documentation table The information is required for remote activation and a...

Page 22: ...o not use high speed power tools for tightening the recommended speed is 10 40 rpm 6 After installation check that each light fixture functions properly 7 In order to bond the light fixture to ground use the supplied screw Torx M4x6 mm Torque 2 5 Nm to attach the braided ground strap to the grounding point on the light fixture The grounding point is indicated by a grounding symbol and located on t...

Page 23: ...nding circuit if two connectors are used 4 Place the connector under the light fixture and install in the base 5 For an installation on bases use a torque limiting box spanner of 16 17 mm install and tighten the six fixing bolts to a torque of 40 Nm 4 kg m or nuts to a torque of 35 Nm 3 5 kg m Torque value with regards to Eurobase 12 please see specific base specification For other base manufactur...

Page 24: ...ote It is recommended to change the gasket lock nuts or bolts each time the light fixture is removed or dismounted from the base CAUTION Use of incorrect combination of gaskets bolts and nuts can create severe damages to the product installation and create multiple safety risks Make sure to know what base the light fixture will be installed in in order to chose the correct gasket bolts and nuts Fa...

Page 25: ...tatus to the series circuit in the same manner as the RELIANCE IQ The SIU is also connected to the secondary side of a standard isolation transformer using a standard 2 pin FAA style connector Connection to the sensor is established using an IP68 rated 7 pin connector The SIU can also supply the sensor with DC voltage from a built in current to voltage converter 5 4 Network Concentrator Unit NCU T...

Page 26: ... toolfor programming Connect the LPC unit to the SCM unit The following are instructions how to set up the hardware equipment required for RELIANCE IQ programming Figure 1 LPC and SCM unit Connection Box Arbitrary wire orientation 230 240 VAC or 100 115 VAC Cable 5949114 Connection Box SDM 591677 LPC 591859 LPC 1859 SCM 591677 SCM 591677 LPC 591859 Power cord Power cord Power cord Disassemble asse...

Page 27: ...oduct 1 Using the cable supplied 594115 connect to Output 1 or Output 2 to a RELIANCE IQ product Note The short circuit plug should be connected to the output NOT in use either Output 1 or Output 2 The two outputs are connected in series to give equal functionality 2 Make sure the Remote button 2 on the LPC is NOT pressed in off before you start programming 3 Turn on the Power button 3 Figure 3 Ba...

Page 28: ...ANCE IQ product 1 Make sure that the Remote button on the LPC is NOT pressed in off before you start programming 2 Start the AMT program on the PC If Can t open COM port appears click OK 3 Enter Username and Password for example guest and adbsafegate then click OK 4 Chose the text file with the required airport and light to use then click Open 5 If required select to use the correct COM port RELIA...

Page 29: ...ware tab and click Device Manager Select Ports COM LPT to view the COM port in use for example USB to Serial bridge COM 2 6 Set the connection to LPU Note If an RS232 Error window appears click OK 7 Check the LPU tab default appears in the upper area of the window UM 0197 Rev 1 0 2019 11 19 23 Copyright ADB Safegate All Rights Reserved ...

Page 30: ...ight parameter name to configure for example SB1_B 9 Check the bottom of a RELIANCE IQ for the Production ID PID number 10 From the LPU Manager tab enter the PID number in the text field manually or by using a bar code reader Note The number corresponds to the product information number found on the bottom of the RELIANCE IQ as in the previous step RELIANCE Inset Light Operation 24 Copyright ADB S...

Page 31: ...ng the parameters is complete a checksum check is performed to ensure the RELIANCE IQ has received the new parameters without fault If the unit without fault click OK and the unit is now ready to use 15 Disconnect the RELIANCE IQ product cable 16 Turn off the SCM LPC for at least 30 seconds to fully power down the RELIANCE IQ or when no more RELIANCE IQ products are to be configured 17 Turn on the...

Page 32: ... reason RELIANCE IQ remembers the current lamp status for a limited amount of time The IQ can be configured to once current is restored in the circuit set the lamp to the remembered state typically the last commanded state before a power loss This feature when enabled overrides the default state It is possible to apply a condition based on the amount of time current was lost The RELIANCE IQ sets t...

Page 33: ...e components in a runway guard light system The NCU is optional Figure 4 System overview 5 11 Stop Bar system description There are two types of stopbar systems uncontrolled or controlled Uncontrolled stopbars are generally ON and to turn it OFF all the stop bars for a given low visibility runway may be temporarily turned off Controlled stopbar operates in conjunction with taxiway centerline lead ...

Page 34: ...perated in the same circuits as the inset stopbar lights Figure 5 Components in an uncontrolled stopbar system Figure 6 Components in a controlled stopbar system RELIANCE Inset Light Operation 28 Copyright ADB Safegate All Rights Reserved ...

Page 35: ... base the base must be either fitted with a cover or a Spare light fixture put in its place It is recommended that only authorized personnel disassemble fittings with prior agreement from ADB SAFEGATE 6 1 Workshop Maintenance CAUTION Before you start make sure you have read and understand Safety instructions The following standard tools and accessories are required for maintenance of the unit One ...

Page 36: ...ntenance of airport visual aids facilities The light fixture is designed for outdoor operation however storing the light fixture outside without using it is a risk for damage to light fixture components For a longer storage time more than a week it is recommended to store the light fixture indoors in a dry and dust free environment and at room temperature Proper storage ensures trouble free replac...

Page 37: ... The cables should have colored wires towards each other and crossed Converters with 2 connectors The cables should have colored wires away from each other and crossed Light fixtures with only one LED board need to have its LED board connected to the LED B channel see Figure 10 Place the top cover over the bottom cover align A and B sides on the top cover with the corresponding sides on the bottom...

Page 38: ...equivalent to 0 8 kg m or 8 g cm see Figure 13 Figure 12 Fixture facing down Figure 13 Tighten screws 6 Check the light fixture for water tightness For more information see Check the light fixture for water tightness RELIANCE Inset Light Maintenance 32 Copyright ADB Safegate All Rights Reserved ...

Page 39: ... board holder including screws The screws on the LED holder shall be tightened gently in sequence following number 1 4 see Figure 15 2 Tighten the same screws to a torque of 4 5 Nm following number 5 8 see Figure 15 Figure 15 Tighten screws 3 Connect the LED cable s to the LED board s note the cable orientation in the picture see Figure 16 Figure 16 LED board 4 Assemble the light fixture UM 0197 R...

Page 40: ...e is connected to the LED B channel Figure 18 Converter with 1 connector Figure 19 Converter with 2 connectors 3 Assemble the light fixture 6 2 2 Workshop Maintenance 12 fixture 6 2 2 1 Open and close a 12 fixture Remove 1 Place the light fixture upside down and remove the four screws for the bottom cover using an Allen key 5 mm see Figure 20 2 Lift up the housing and disconnect the LED board cabl...

Page 41: ...nector the cables should have colored wires towards each other and crossed Converters with 2 connectors the cables should have colored wires away from each other and crossed Light fixtures with only one LED board need to have its LED board connected to the LED B channel see Figure 23 Place the top cover over the bottom cover align A and B sides on the top cover with the corresponding sides on the ...

Page 42: ...Replace a light engine in a 12 fixture Remove 1 Disassemble the light fixture 2 Detach and remove the LED board holder including 4 screws from the body using a 4 mm Allen key Replace 1 Attach the new LED board holder including screws The screws on the LED holder shall be tightened gently in sequence following number 1 4 see Figure 27 2 Tighten the same screws to a torque of 4 5 Nm following number...

Page 43: ... and two that are supposed to be connected in pair using a split LED cable It is of high importance to keep track of which LED boards are which even if they look like there the same This because the light fixture will not function properly if the LED boards are installed incorrectly The type of LED board that there are two of should be connected together using the special split cable The two LED b...

Page 44: ...tation and alignment of the cables in Figure 29 and Figure 30 Note Make sure that light fixtures with only one LED cable is connected to the LED B channel Figure 29 Converter with 1 connector Figure 30 Converter with 2 connectors 3 Assemble the light fixture 6 2 3 Check the light fixture for water tightness If maintenance is carried out in a workshop check the water tightness of the light RELIANCE...

Page 45: ...re is ready to be reinstalled in the field DANGER Never exceed pressure of 150 kPa inside the light fixture as this may lead to personal injuries and damage the light 6 2 4 Reset the Fail Open converter 2 3 Open 1 Disconnect and disassemble the light fixture 2 Make sure you have a 2 way electrical shunt jumper 2 54 mm 0 100 spacing see Figure 31 Figure 31 2 way electrical shunt jumper Reset 1 Loca...

Page 46: ...resistors see Figure 34 and Figure 35 Figure 34 Converter with 1 connector Figure 35 Converter with 2 connectors 3 Remove the fuse resistors by pulling away from the converter a For converters with 1 connector always replace both fuse resistors at the same time b For converters with 2 connectors always replace both fuse resistors related to the A B channel that needs to be reset If both A and B ch...

Page 47: ...ct s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGATE Support via email at support adbsafegate com or Brussels 32 2 722 17 11 Rest of Europe 46 0 40 699 17 40 Americas 1 614 861 1304 Press 3 for technical service or press 4...

Page 48: ...as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments It is our aim to maintain our compliance plan and assist our customers RELIANCE Inset Light SUPPORT 4...

Page 49: ...e for RELIANCE and RELIANCE IQ Inset Light Fixtures For more information see www adbsafegate com and the Spare Parts List document or contact ADB SAFEGATE for assistance UM 0197 Rev 1 0 2019 11 19 43 Copyright ADB Safegate All Rights Reserved ...

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