ABL eMC2 Manual Download Page 18

pREpARINg fOR INSTALLATION

14

CAUTION!  

Connecting the power supply to the domestic power distribution box 

(rendered non-live by the operator of the distribution network) is car-

ried out by a qualified electrical contractor after installation and before 

it is taken in into operation.

DANGER!   

The power supply must be non-live at all times during the prepara-

tion of the foundation described in the following: The power supply 

must only become live after installation is completed. 

 

 

Violation of this rule results in danger of lethal electric shock!

Preparing for and setting the separately available foundation block

For the safe and proper installation of the eMC2 charging pole, ABL offers the sepa-

rately available 

EMC9999

 concrete foundation block, which provides a level installation 

surface and factory installed bolt anchors for M 12 x 20 hexagonal bolts (included), en-

suring a high level of stability. In combination with the separately available 

EMC 9998

 

and 

EMC9997

 plinths, the foundation block can be installed either subsurface or flush 

with the ground level at the installation site.

Please proceed as follows to lay down the separately available 

EMC9999

 foundation 

block for installation of the charging pole:
1.  After selecting an appropriate site (see previous section), a pit to suit the founda-

tion block must be excavated. Please consider the dimensions of the foundation 

block (L x W x D: 426 x 338 x 800 mm), sufficient working space and, if necessary, 

a slope angle.

PLEASE NOTE:   

If you are using the separately available 

EMC9997

 low plinth, the foun-

dation block is to be set flush with the ground surface. 

 

 

If you are using the separately available 

EMC9998

 high plinth, you can 

set the foundation block at a depth of between 800 and 960 mm below 

ground level. Please consider installation depth when excavating.

2.  Bring the foundation block into position inside the excavated pit. Ensure that the 

power supply meets the tube set into the foundation block for it. Protect the power 

supply in the area near the foundation block with a suitable hose or tube if neces-

sary.

3.  Insert the non-live power supply into the opening of the tube in the foundation 

block and ensure that cables protrude sufficiently or can be pushed out further in 

order to carry out electrical connection without any problems.

Summary of Contents for eMC2

Page 1: ...eMC2 Charging pole Installation and Instruction Manual VERSION EMC2 2017 01 27 ARTICLE NO 0301600...

Page 2: ...sum Bayerische Elektrozubeh r GmbH Co KG Albert B ttner Stra e 11 91207 Lauf Pegnitz Germany Phone 49 0 9123 188 0 Fax 49 0 9123 188 188 Web www abl de Email info abl de Support Phone 49 0 9123 188 60...

Page 3: ...ole 5 Plinth 6 Foundations 7 Introduction 8 Product description 8 Identifying your product variant 9 Includes 10 Available accessories 11 Preparing for installation 13 Requirements for the installatio...

Page 4: ...th RFID module only 23 Preparing access control via OCPP EMC444K only 24 Resolving errors 26 Operating status RFID module 27 Error codes for RFID module operation 27 Operational disruptions and soluti...

Page 5: ...Sections marked with this symbol draw attention to further hazards that may lead to damage to the station itself or to other electric devices Ac tions marked with this symbol must be carried out with...

Page 6: ...lf may only be repaired by authorized or qualified specialist personnel In case of installation faults or malfunctions that can be traced back to faulty installa tion always contact the contractor tha...

Page 7: ...racteristic for the residual current circuit breaker Type B In this case please contact your distributor Operating instructions Maintenance Please note the following instructions for the operation and...

Page 8: ...aning agents waxes or solvents such as cleaning fluid or paint thinner because they can dull the displays and damage the paint finish The eMC2 charging pole must under no circumstsances be cleaned wit...

Page 9: ...ing pole is delivered fully assembled and checked All dimensions as well as the mounting points are indicated in the scale drawings below Charging pole Plan and elevation of the eMC2 series incl EMC99...

Page 10: ...e foundation should be flush with the ground level Plan and elevations of the plinths scale 1 5 all dimensions in mm EMC9998 EMC9997 3 200 237 369 286 299 218 133 173 1 0 5 0 M 8 40 3 369 173 133 89 2...

Page 11: ...ation block are given at the scale of 1 8 all dimensions in mm Should you wish to lay your own foundation for the eMC2 charging pole you must consider the requirements listed on page 33 285 286 426 89...

Page 12: ...inistered and controlled efficiently while the integrated energy meters take care of the exact measurement of electricity consumption The data collected can then be made available to external applicat...

Page 13: ...e screws needed for installation are included with the eMC2 It is strongly recommended never to operate the eMC2 in a public area without installing a cylinder lock Users are at all times informed abo...

Page 14: ...her the following basic components are included Component Quantity Description eMC2 charging pole 1 Charging pole consisting of metal housing with lockable cover Installation and User Manual 1 Instruc...

Page 15: ...the four screws included L x W x D 369 x 237 x 200 mm EMC9998 1 369 173 133 89 285 299 1 5 M 8 40 3 D E F C 1 2 3 4 B A 3 2 1 5 C D 4 6 7 8 A B Norm Blatt 1 1 Bl Ma stab Zeichnungsnummer Benennung Ge...

Page 16: ...with remote signaling device on request 1 PLEASE NOTE Depending on your order a range of accessory components may al ready be preinstalled in the eMC2 Please contact your local distributor if you req...

Page 17: ...ete foundation In the vicinity of the foundation the power supply must if necessary be protected against mechanical impact using a suitable hose or tube The ground at the installation site must allow...

Page 18: ...he ground level at the installation site Please proceed as follows to lay down the separately available EMC9999 foundation block for installation of the charging pole 1 After selecting an appropriate...

Page 19: ...elect dimensions ensuring stability in all directions and the secure instal lation of the eMC2 using one of the separately available plinths 2 Construct the formwork e g lost formwork 3 Place an empty...

Page 20: ...ows you to reach the charging socket of your vehicle comfortably with the charging cable separately available for the eMC2 The cable must not under any circumstances be strained when connected to the...

Page 21: ...ring the entire installation process the safety switches for all supply cables to the eMC2 must be deactivated Supply cables must under all circumstances be non live and may only be reconnected to the...

Page 22: ...lts not included further information about fixings can be obtained from the manufacturer at www wuerth de Torque wrench suitable for W SA 14 mm hexagonal heads size 21 mm not in cluded Drilling templa...

Page 23: ...Position the charging pole on the plinth so that the screw holes in the base plate of the charging pole are directly above the openings in the top plate of the plinth 4 Stick the included sealing tape...

Page 24: ...ted 2 Now switch off all internal safety switches and RCCBs inside the charging pole 0 OFF 3 Open the domestic fuse box located in the lower part of the pole using the flat head screwdriver and flip t...

Page 25: ...der lock in the flip out handle of the charging pole to prevent any unauthorized opening of the housing Commercially available size 40 or 45 half profile cylinders are suitable for this purpose PLEASE...

Page 26: ...s a neu tral conductor a PE protective earth conductor as well as two signaling contacts Control Pilot and Proximity Pilot which ensure a secure connection and therefore the safe operation of the char...

Page 27: ...you can obtain from the operator of your user portal Programming and registration of RFID access are via the central RFID module built into the top section of the eMC2 During programming registration...

Page 28: ...rds in MIFARE format Set up and use of the RFID functions of the EMC444K depend directly on the respective user platform and therefore on its opera tor or service provider Apart from the required acce...

Page 29: ...status indicator for the Type 2 charging socket in use will be permanently green When the charging pro cess begins the color of the status indicator will change to blue PLEASE NOTE Should a malfunctio...

Page 30: ...ation the following colors and states of illumination are displayed by the LEDs Description illuminated OFF The charging station is ready for operation the vehicle may be connected for charging at any...

Page 31: ...cess is being granted OFF illuminated for 1 sec Authentication of the transponder was NOT successful access to the charging process is NOT being granted PLEASE NOTE Should the RFID module of the eMC2...

Page 32: ...f error The following errors may occur ERROR POSSIBLE CAUSE SUGGESTED SOLUTION LEDs are not functioning The eMC2 does not have a power sup ply The external power supply for the eMC2 is dis rupted Chec...

Page 33: ...al current circuit breakers RCCB yourself every 6 months Every RCCB has a button with which to initiate the test function Proceed as follows to test the RCCB 1 Open the housing cover of the eMC2 using...

Page 34: ...perature 30 C to 50 C Storage temperature 30 C to 85 C Max internal temperature 30 C to 55 C Relative humidity 5 to 95 no condensation Class of protection I Rated impulse withstand voltage Uimp 4 kV O...

Page 35: ...ity 5 to 95 no condensation Class of protection I Rated impulse withstand voltage Uimp 4 kV Overvoltage category III Rated insulation voltage Ui 300 V AC Max ground resistance 10 Ohm with optional sur...

Page 36: ...protection Degree of protection Description Class of protection I All electrically conducting parts of the device are connected at low resistance with the protective earth system of the fixed installa...

Page 37: ...accommodate potential additional data and or control cables Also the bolt anchors for securing the base plate of the eMC2 must meet the specifications in order to guarantee the stabil ity of the charg...

Page 38: ...oper functioning of the product The customer will be responsible for covering any arising transport costs However the manufacturer further rejects any damage claims that can be shown to have resulted...

Page 39: ...tting diode MCB Miniature Circuit Break er Residual current circuit breaker OCPP Open Charge Point Protocol Communication protocol between charg ing station and service providers platform dependent PH...

Page 40: ...ctrical and elec tronic devices including accessories must be disposed of separate from household trash The materials are recyclable as marked By re using recycling or through other forms of use of ob...

Page 41: ...ion and declaration of compliance The eMC2 series charging poles carry the CE mark A copy of the declara tion of compliance is printed below and also available from ABL Sursum Bayerische Elektrozubeh...

Page 42: ...Appendix 38...

Page 43: ...Appendix 39...

Page 44: ...MADE IN GERMANY Albert B ttner Stra e 11 D 91207 Lauf Pegnitz Tel 49 0 9123 188 0 Fax 49 0 9123 188 188 info abl de www abl de ABL SURSUM Bayerische Elektrozubeh r GmbH Co KG...

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