ABB SpotPack IRB 6620, Product Manual

Page: 201 / 290

4 Repair
4.2.8. Repair of process cable package
199 3HAC027309-001 Revision: D
©
Co
py
rig
h
t 200
6-
201
0 ABB. All righ
ts reser
v
ed.
13. Remove reinforced tape when slide
sleeves are assembled.
14. Straighten package well and double-check
measurements.
NOTE!
Protective hose should be measured in
released mode and not after being
stretched.
15. Assemble front rubber retainer.
• Open up front rubber retainer on the
tool side and push signal cables
back 50 mm into the protection
hose.
NOTE!
The weld cable should not be pushed in the
protective hose.
Rubber retainers in combination with hoses
and weld cable should take the “pulling
forces” within the process cable package.
The forces should not be transferred to the
signal cables.
16. Fit the slide sleeves. Detailed in section Replacement of slide
sleeves on page 208 .
17.
CAUTION!
Verify that hoses can withstand 500 N static
load without leading to any motion between
hoses and rubber retainer relative.
18. Remove plastic film at the tool end (avoid
grease on the pins) and assemble the
connectors
Use recommended insertion tool. See
Toolkit cables .
19. Check that all cables are connected
according to circuit diagram and use the
proper tools
Detailed in section, Toolkits, DressPack/
SpotPack on page 257
20. Check that the strain relief for the cables
are correct.
21. Mount the fittings on the hoses and double
check for leakage.
22. If protective sleeves has been fitted, refit
them at the same position as before.
23. The package is ready for assembly on the
robot.
Detailed in section, Installation activities
on page 45
Action Note
Continued