ABB Navigator 600 Phosphate, Manual

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Navigator 600 Phosphate
Multi-stream Contents
IM/NAV6P/MS–EN Rev. F 1
Contents
1 Safety ............................................................................... 3
1.1 Health & Safety ........................................................ 3
1.2 Electrical Safety – IEC 61010-1:2010 ....................... 3
1.3 Symbols – IEC 61010-1:2010 .................................. 4
1.4 Product Recycling Information ................................. 5
1.5 Product Disposal ...................................................... 5
1.6 Restriction of Hazardous Substances (RoHS) ........... 5
1.7 Chemical Reagents .................................................. 5
1.8 Safety Precautions ................................................... 5
1.9 Safety Conventions .................................................. 6
1.10 Safety Recommendations ........................................ 6
1.11 Service and Repairs ................................................. 6
1.12 Potential Safety Hazards .......................................... 6
2 Overview .......................................................................... 7
3 Principle of Operation ..................................................... 8
3.1 Chemical Principle .................................................... 8
3.2 Liquid Handling ........................................................ 8
3.3 Multi-Stream Operation .......................................... 10
3.4 Single Stream Operation for Maintenance .............. 11
3.5 Out of Sample ........................................................ 11
4 Installation ..................................................................... 12
4.1 Accessories ........................................................... 12
4.2 Sampling Requirements ......................................... 13
4.3 Location ................................................................. 13
4.4 Reagent Bottle Location ......................................... 14
4.4.1
Behind Mounting Plate or Wall .................... 14
4.4.2 To Side of Analyzer ..................................... 14
4.4.3 Below Analyzer ........................................... 14
4.5 Mounting ................................................................ 15
4.5.1
Mounting Dimensions ................................. 15
4.5.2 Mounting the Analyzer ................................ 16
4.5.3 Mounting the Reagent Shelf (Optional) ........ 16
4.6 Electrical Connections ............................................ 17
4.6.1
Connections Overview ................................ 18
4.6.2 Accessing and Making Connections ........... 19
4.6.3 Ethernet Connections ................................. 20
4.6.4 Alarm Relay Contact Protection and
Interference Suppression ............................ 20
4.7 Preparing the Analytical Section ............................. 21
4.7.1
Connecting Sample Inlet and Drain Line(s) .. 21
4.7.2 Connecting the Contaminated Drain Tube .. 21
5 Configuration ................................................................ 22
5.1 Front Panel Controls .............................................. 22
5.2 Navigation and Editing ........................................... 22
5.2.1
Text Editing ................................................ 22
5.2.2 Numeric Editing .......................................... 22
5.2.3 Other Methods of Editing ........................... 23
5.2.4 Menus ........................................................ 23
5.3 Common ............................................................... 25
5.3.1
Setup ......................................................... 25
5.3.2 Screen ....................................................... 25
5.3.3 Time ........................................................... 26
5.3.4 Security ...................................................... 27
5.3.5 User ........................................................... 29
5.3.6 Messages .................................................. 30
5.4 Measurement ....................................................... 31
5.4.1
Setup ......................................................... 31
5.4.2 Streams ..................................................... 32
5.4.3 Diagnostics ................................................ 32
5.5 Alarm Relays ......................................................... 33
5.6 Current Outputs ..................................................... 35
5.7 Logging ................................................................. 36
5.7.1
Recording .................................................. 36
5.7.2 Chart .......................................................... 36
5.7.3 Archive ....................................................... 37
5.8 Communications ................................................... 38
5.8.1
Ethernet ..................................................... 38
5.8.2 email 1 and email 2 .................................... 39
6 Start-up ......................................................................... 40
6.1 Commissioning the Analyzer .................................. 40
6.1.1
Start-up and Configuration ......................... 40
6.2 Performing a Baseline Calibration .......................... 41
7 Calibration & Maintenance ........................................... 42
7.1 Zero Calibration ..................................................... 43
7.2 Secondary Calibration ........................................... 43
7.3 Cleaning ................................................................ 44
7.4 Setup Calibration / Clean ....................................... 45
7.5 Calibration ............................................................. 46
8 Maintenance ................................................................. 47
8.1 Scheduled Maintenance ........................................ 47
8.1.1
Chemical Solutions ..................................... 47
8.1.2 Solution Replacement ................................ 48
8.1.3 Annual Service ........................................... 48
8.2 Periodic Maintenance ............................................ 50
8.2.1
Sample Filter Replacement ......................... 50
8.2.2 Reagent Tube Filter Replacement ............... 50
8.3 DC Fuse Replacement ........................................... 51
8.4 Manual Test Settings ............................................. 51
8.5 Start / Stop Pumps ................................................ 51