On-Site Service Instructions
Document nbr
3AXD10000303478
ABB Oy, Drives Service
ACx580-01 R0-R5
Related to material
Department
Date
Revision
Page
ESP300
13.08.2018
F
2 (41)
© Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
Table of Contents
1.
General ......................................................................................................................................... 3
1.1
Warnings ............................................................................................................................... 3
1.2
Content .................................................................................................................................. 4
1.3
Required tools........................................................................................................................ 4
1.4
Maintenance schedule ........................................................................................................... 4
2.
Preventive maintenance actions ................................................................................................... 5
2.1
Heat sink temperature check and cleaning ............................................................................ 5
2.1.1
Heat sink cleaning .......................................................................................................... 5
2.2
Cooling fan replacement ........................................................................................................ 6
2.2.1
Frame R0, Main cooling fan ............................................................................................ 6
2.2.2
Frame R0 IP55, Internal cooling fan ................................................................................ 7
2.2.3
New Frame R1, Main cooling fan .................................................................................... 8
2.2.4
New Frame R1 IP55, Internal cooling fan...................................................................... 10
2.2.5
Old Frame R1, Main cooling fan ................................................................................... 11
2.2.6
Old Frame R1 IP55, Internal cooling fan ....................................................................... 12
2.2.7
New Frame R2, Main cooling fan .................................................................................. 13
2.2.8
New Frame R2 IP55, Internal cooling fan...................................................................... 15
2.2.9
Old Frame R2, Main cooling fan ................................................................................... 17
2.2.10
Old Frame R2 IP55, Internal cooling fan ....................................................................... 18
2.2.11
New Frame R3, Main cooling fan .................................................................................. 19
2.2.12
Old Frame R3, Main cooling fan ................................................................................... 22
2.2.13
New Frame R3 IP55, Internal cooling fan.........................
Error! Bookmark not defined.
2.2.14
Old Frame R3 IP55, Internal cooling fan ....................................................................... 23
2.2.15
Frame R4, Main cooling fan .......................................................................................... 24
2.2.16
Frame R4 IP55, Internal cooling fan .............................................................................. 25
2.2.17
Frame R5, Main cooling fan, ......................................................................................... 26
2.2.18
Frame R5, Internal cooling fan ...................................................................................... 27
2.2.19
Old Frame R5, Main cooling fan ................................................................................... 28
2.2.20
Old Frame R5, Internal cooling fan ............................................................................... 28
2.3
Control unit replacement (CCU) ........................................................................................... 29
2.3.1
Safe torque off function STO ......................................................................................... 29
2.3.2
Acceptance test procedure ........................................................................................... 30
2.3.3
Removing CCON-11 / CCON-23 from its assembly mechanics .................................... 31
2.3.4
Removing CCON-12 from its assembly mechanics ....................................................... 31
2.3.5
Rigid connectors for different frame sizes ..................................................................... 31
2.3.6
Frames R0-R1, CCU-11 or CCU-23 replacement ......................................................... 32
2.3.7
Frame R2, CCU-11 or CCU-23 replacement ................................................................. 33
2.3.8
Frame R3, CCU-11 or CCU-23 replacement ................................................................. 34
2.3.9
Frame R4 IP21, CCU-11 or CCU-23 replacement ........................................................ 35
2.3.10
Frame R4 IP55, CCU-11 or CCU-23 replacement ........................................................ 36
2.3.11
Frame R5v1, CCU-12 replacement ............................................................................... 37
2.3.12
Frame R5v2, CCU-11 or CCU-23 replacement ............................................................. 38
3.
Fault tracing ................................................................................................................................ 39
4.
Replacement of interface options ................................................................................................ 41
