ABB ACS880-1604LC Hardware Manual Download Page 7

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Electrical safety precautions ....................................................................

General notes .....................................................................................

Printed circuit boards .........................................................................

Optical components ...........................................................................

Checking the insulation of the energy storage cable ........................................

Connecting the power cables ...................................................................

Connection diagram (frame 1×R8i) .........................................................

Connection procedure for power connections inside the DC/DC converter cubicle ..

Connection procedure of the energy storage cables .....................................

Connecting the BDCL filter ......................................................................

Internal circuit diagram for the BDCL filter .................................................

Installing the charging circuit ....................................................................

Connecting the external power supply cable for the auxiliary circuit ......................

R8i DC/DC converter module ...............................................................

BDCL filter module ............................................................................

Connecting the control cables ..................................................................

Default I/O connection diagram .............................................................

Connection procedure ........................................................................

Installing optional modules ......................................................................

Connecting a PC ..................................................................................

Installation checklist of the drive

Contents of this chapter ..........................................................................

Checklist ...........................................................................................

Start-up

Contents of this chapter ..........................................................................

Start-up procedure ................................................................................

Disconnecting the DC/DC converter with DC switch/disconnector ........................

Reconnecting the DC/DC converter with DC switch/disconnector ........................

Maintenance

Contents of this chapter ..........................................................................

Maintenance intervals ............................................................................

Maintenance timers and counters ..............................................................

Power connections ...............................................................................

Retightening the power connections .......................................................

Fans ................................................................................................

Replacing the cooling fans ...................................................................

DC/DC converter module ........................................................................

Replacing the R8i DC/DC converter module ..............................................

Removing the module .....................................................................

Reinstalling the module ...................................................................

Capacitors .........................................................................................

Reforming the capacitors .....................................................................

Control panel ......................................................................................

Cleaning the control panel ...................................................................

Replacing the control panel battery .........................................................

Control unit .........................................................................................

BCU control unit types ........................................................................

Replacing the memory unit ..................................................................

Table of contents 7

Summary of Contents for ACS880-1604LC

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 1604LC DC DC converter modules Hardware manual ...

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Page 3: ...80 1604LC DC DC converter modules Hardware manual Table of contents 4 Cabinet construction 6 Electrical installation 8 Start up 2019 ABB Oy All Rights Reserved 3AXD50000371631 Rev A EN EFFECTIVE 2019 06 28 ...

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Page 5: ...iber optic connectors 24 DC bus connection and capacitor charging 25 BDCL filter module 26 Overheating protection of the filter 26 BCU control unit of frame R8i and multiples 27 Overview of the control connections of the BCU control unit 28 Converter unit control devices 28 DC switch disconnector 28 Charging switch 28 Door lights 28 BCU control unit 28 ACX AP x control panel 29 PC connection 29 Fi...

Page 6: ...dule and filter installation 51 Stage 8 Swing frame and shroud installation 52 2 R8i DDC unit 52 Parallel connection 5 Guidelines for planning electrical installation 53 Contents of this chapter 53 Limitation of liability 53 Generic guidelines 54 Selecting the energy storage 55 Implementing protections for the energy storage 55 General principles 55 Selecting the protective circuit breaker of the ...

Page 7: ...on procedure 71 Installing optional modules 71 Connecting a PC 7 Installation checklist of the drive 73 Contents of this chapter 73 Checklist 8 Start up 75 Contents of this chapter 76 Start up procedure 79 Disconnecting the DC DC converter with DC switch disconnector 80 Reconnecting the DC DC converter with DC switch disconnector 9 Maintenance 81 Contents of this chapter 81 Maintenance intervals 8...

Page 8: ...ng kits 107 Charging resistors 108 DC connection without DC switch disconnector and charging 109 Energy storage connection 109 DC fuses DC bus side 110 Output DC fuses energy storage side 110 Parallel connection busbar kit 111 Cooling system parts 111 Coolant distribution manifold kits 112 Piping 112 Heat exchanger 113 Cooling fan 114 Miscellaneous 114 BAMU voltage current measurement unit 114 CIO...

Page 9: ...129 Free space requirements 130 Typical power cable sizes 132 Tightening torques 132 Electrical connections 132 Mechanical connections 132 Insulation supports 132 Cable lugs 132 Input power DC bus connection 133 Output power energy storage connection 133 Control accuracy Current and voltage control performance data 133 Control unit connection data 133 Coolant connections 133 Optical components 134...

Page 10: ... LINK50 157 CIO 01 I O module 158 DPMP 01 door mounting kit 159 Switchgear and charging components 159 DC switch disconnectors 159 OT1600E11 IEC 160 Charging switches 160 OS160GD04F IEC 161 Charging controller BSFC 12C 162 Handles 162 OHB65J6 162 OHB150J12P 163 Contacts 163 Auxiliary contact OA1G10 163 Auxiliary contact OA3G01 164 DC fuses 15 Example circuit diagrams 165 Contents of this chapter 1...

Page 11: ...t 1st cubicle 186 Sheet 002b BDCL main circuit 2nd cubicle 187 Sheet 005a Module connections 1st cubicle 188 Sheet 005b BDCL module connections 1st cubicle 189 Sheet 007a BAMU voltage measurement 1st cubicle 190 Sheet 020a Auxiliary voltage distribution 1st cubicle 191 Sheet 021a Auxiliary voltage distribution 1st cubicle 192 Sheet 022a Auxiliary voltage distribution 1st cubicle 193 Sheet 026a Cab...

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Page 13: ...the software function specific warnings and notes before changing the default settings of a function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specific safety instructions before starting the task See the section describing the task Target audience This manual is intended for people who plan the installation in...

Page 14: ... frame R8i modules BDPS Control and power supply board for speed controlled cooling fan BFPS I O module for controlling cabinet fans CIO Circuit board in which the control program runs Control board Control board built in a housing often rail mountable Control unit One section of a cabinet installed drive A cubicle is typically behind a door of its own Cubicle Charges or discharges an external ene...

Page 15: ...are manual 3AXD50000045157 ACS880 304LC A019 diode supply modules hardware manual 3AUA0000103295 ACS880 diode supply control program firmware manual Inverter module manuals and guides 3AXD50000045610 ACS880 104LC inverter modules hardware manual 3AUA0000085967 ACS880 primary control program firmware manual 3AUA0000098062 ACS880 primary control program quick start up guide Brake module and DC DC co...

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Page 17: ...les under the command of one control unit Parallel DC DC converter modules must have a common energy storage Each parallel module must have the output cabling of its own We also recommend that you use identical cablings cable type cross sectional area and length and have identical load for each module For other solutions contact ABB Typically the DC DC converter is used in marine applications for ...

Page 18: ...onnector and charging circuit _ U2 V2 W2 U2 V2 W2 ES 1 ES ES ES 2 ES 3 L L 1 2 3 4 Drive DC bus 1 DC DC converter module 2 Filter module 3 Energy storage 4 This figure shows a simplified main circuit diagram of a DC DC converter with the DC switch disconnector and charging circuit L L _ U2 V2 W2 U2 V2 W2 ES 1 ES ES ES 2 ES 3 1 2 3 4 5 6 Drive DC bus 1 DC switch disconnector 2 DC DC converter modul...

Page 19: ... are visible 1 2 3 4 5 6 7 8 8 9 10 11 7 6 4 3 5 DC DC converter cubicles 1 Energy storage cabinet 2 Drive DC bus 3 DC switch disconnector 4 Charging components 5 DC DC converter module 6 Filter module 7 Cabling between DC DC converter unit and energy storage 8 Energy storage disconnecting device 9 Energy storage protective circuit breaker 10 Energy storage 11 Operation principle and hardware desc...

Page 20: ... 3 6 6 4 5 8 9 10 11 7 AC supply 1 Input AC fuses 2 Supply module 3 DC bus 4 Inverter DC fuses with or without a DC switch disconnector 5 Inverter modules 6 Motors 7 DC fuses DC bus side with or without a DC switch disconnector 8 DC DC converter unit converter and filter module 9 Output DC fuses 10 Customer defined energy storage with disconnecting and protection devices 11 20 Operation principle ...

Page 21: ...lso indicates if customer can order the components from ABB or if the customer needs to acquire them separately 1 2 3 4 5 6 7 8 9 DC DC converter cubicle A DC bus 1 DC switch disconnector optional 1 2 Charging switch fuse optional 1 3 Charging resistors optional 1 4 DC fuses DC bus side 1 5 DC DC converter module 2 6 Filter module 2 7 Output DC fuses 1 8 Energy storage connection 9 1 Available thr...

Page 22: ...ock X50 auxiliary power input for internal boards 7 Terminal block X51 and X52 Safe torque off in inverter modules only 8 Terminal block X53 24 V DC power output 9 Auxiliary voltage selector 115 or 230 V 10 Unpainted fastening hole The grounding point PE between module frame and cabinet frame 11 Coolant connectors The coolant pipe inlet and outlet connectors are located at the bottom front of the ...

Page 23: ...e The selection between 115 V and 230 V is made with selector plug X59 The setting can be changed by removing the two screws turning the plug 180 degrees and reinstalling the screws Note The Safe torque off STO safety function is only implemented in inverter units Therefore the STO function can not be used in supply brake and converter units In supply brake and converter units de energizing any co...

Page 24: ...controller connection Must be connected by the installer BSFC Control unit connection Must be connected by the installer BCU BSFC V50 V60 BCU V10 V20 DC bus connection and capacitor charging The cabinet installer must equip the converter unit with DC fuses on the DC bus side and with output DC fuses on the energy storage side The user must equip also the energy storage with fuses for protecting th...

Page 25: ...lity The charging circuit design presented in this manual consists of a charging switch Q10 resistors R10 and a charging controller A11 BDCL filter module A B 6 6 3 4 5 1 2 2 1 7 Filter module front A Filter module back B Energy storage connection 1 Terminal block X30 temperature control 2 The unpainted grounding point 3 Handle 4 Type designation label of the module 5 Quick connector 6 Converter m...

Page 26: ...U control unit of frame R8i and multiples Frame R8i and multiples if any modules are controlled by a single BCU control unit installed separately from the module s The control unit is connected to each module by a fiber optic link The control unit can be powered from the module terminal block X53 from an external 24 V DC supply or both for redundancy The control unit contains the basic I Os and sl...

Page 27: ... panel 7 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 1 2 3 Fiber optic links to power modules inverter supply brake or converter 8 Memory unit 4 Ethernet port Not in use 9 Slot 4 for RDCO 0x 5 Safety option interface Only in use for the invert er units 10 Terminal blocks 6 Operation principle and hardware description 27 ...

Page 28: ... switch disconnector and open the charging switch The converter unit will not start if the charging switch is closed WARNING You must also switch off the charging switch to disconnect the DC DC converter from the DC supply Door lights You can install the load disconnected indicator on the cabinet door This indicator shows the state of the energy storage disconnecting device You can install also th...

Page 29: ...ldbus interface if the unit is equipped with an optional fieldbus adapter and when you have configured the control program for the fieldbus control with parameters For more information on parameters see ACS880 DC DC converter control program firmware manual 3AXD50000024671 English BAMU voltage current measurement unit You can equip the converter with a BAMU voltage current measurement unit For mor...

Page 30: ...ter modules Example labels are shown below 1 2 3 4 5 6 7 1 5 7 Description No Type designation 1 Frame size 2 Degree of protection 3 UL CSA data 4 Ratings 5 Valid markings See Electrical planning instructions for ACS880 multidrives cabinets and modules 3AUA0000102324 English 6 Serial number The first digit of the serial number refers to the manufacturing plant The next four digits refer to the uni...

Page 31: ... subject of individual filter modules An example label is shown below ESTONIA 900 A 3AUA0000190873 S N 15390051 BDCL 15LC 7 1 2 3 4 5 6 Description No Type designation 1 Degree of protection 2 Ratings 3 Code of the filter 4 Valid markings See Electrical planning instructions for ACS880 multidrives cabinets and modules 3AUA0000102324 English 5 Serial number 6 Operation principle and hardware descri...

Page 32: ...a xxxxx Voltage range DC voltage corresponding AC input voltages 3 525 690 V This is indicated in the type designation label as typical input voltage level 742 849 976 V DC 7 Option codes plus codes Internal du dt filtering Standard with 690 V modules E205 Type designation key of the filter module The designation code of the BDCL filter is divided in subcodes The first 4 letters and two numbers gi...

Page 33: ...The modules are delivered on a wooden base boxed in corrugated cardboard The cardboard box is tied to the base with PET bands 1 Cut off the bands 2 Lift off the cardboard box 3 Remove any filling material 4 Cut open the plastic wrapping of the module 5 Lift off the module 6 Check that there are no signs of damage Dispose of or recycle the packaging according to the local regulations If you need to...

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Page 35: ...f liability The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Energy storage Obey the energy sto...

Page 36: ... units installed in the Rittal VX25 or generic enclosures 400 400 400 400 400 400 R8i R8i R8i R8i R8i BDCL BDCL R8i BDCL DDC R8i R8i R8i R8i R8i BDCL BDCL R8i BDCL DDC R8i R8i R8i R8i R8i BDCL BDCL R8i BDCL DDC BDCL filter BDCL DC DC converter unit DDC DC DC module frame R8i R8i 36 Cabinet construction ...

Page 37: ... in which the installation into the cabinet should be performed code of the step by step instructions equipment kit code kit ordering code You can find the kit specific assembly drawings step by step instructions and kit information on the Internet Go to https sites apps abb com sites lvacdrivesengineeringsupport content If needed contact your local ABB representative The example includes also cab...

Page 38: ...ion DC switch disconnector and charging components 8 1 2 3 3 7 4 5 10 9 11 12 12 6 13 14 Description Cubicle including 1 R8i DC DC converter module 2 BDCL filter module 3 Module cooling fan 4 Cable entries for energy storage cables 5 Energy storage connection 6 DC switch disconnector 7 Output DC fuses 8 DC fuses DC bus side 9 Coolant IN Coolant OUT 10 Outlet manifold 11 Inlet manifold 12 Heat exch...

Page 39: ...able entries for the energy storage connection 7 1 2 3 3 6 6 11 11 5 4 8 9 10 Description Cubicle including 1 R8i DC DC converter module 2 BDCL filter module 3 Module cooling fan 4 Cable entries for energy storage cables 5 Energy storage connection 6 Output DC fuses for energy storage connection 7 DC fuses DC bus side fuses for R8i DC DC module connection 8 Coolant IN Coolant OUT 9 Outlet manifold...

Page 40: ...e 4 5 1 2 7 6 3 3 Coolant IN 1 Inlet manifold with stop and drain valves 2 Heat exchanger 3 DC DC converter module 4 BDCL filter module 5 Outlet manifold with stop and drain valves 6 Coolant OUT 7 40 Cabinet construction ...

Page 41: ...0438006 DDC and energy storage connec tion 4 DC connection with charging 5A 3AXD50000361038 L 4 8 254 VX 3AXD50000342600 DC switch kit W400 3AXD50000200368 L 46 8 233 3AXD50000205042 R8i CMMF busbar kits 3AXD50000360567 L 46 8 207 VX 3AXD50000343614 DC connection W400 W600 DC connection without charging 5B 3AXD50000360604 L 4 8 201 VX 3AXD50000332861 R8i DC connection busbar kit W400 3AXD500003610...

Page 42: ...Kits for ACS880 1604LC R8i unit in Rittal VX25 cabinets 42 Cabinet construction ...

Page 43: ...Stage 1 Installation of common parts Cabinet construction 43 10 ...

Page 44: ...Stage 2 Side plates busbars and quick connectors for connecting DDC module and filter 44 Cabinet construction ...

Page 45: ...Stage 3 Module installation parts Cabinet construction 45 10 ...

Page 46: ...Stage 4 DDC and energy storage connection 46 Cabinet construction ...

Page 47: ...Stage 5A DC connection with charging Cabinet construction 47 10 ...

Page 48: ...Stage 5B DC connection without charging 48 Cabinet construction ...

Page 49: ...Stage 6 Cooling components Cabinet construction 49 10 ...

Page 50: ...Stage 7 DDC module and filter installation 50 Cabinet construction ...

Page 51: ...Stage 8 Swing frame and shroud installation Cabinet construction 51 10 ...

Page 52: ... with the 1 R8i configuration Do the parallel connection as the first installation stage for 2 R8i configuration and continue with the installation stages presented for the 1 R8i configuration Parallel connection Kit ordering code Kit code Instruction code Installation stage 3AXD50000442164 L X 8 209 VX 3AXD50000442409 Parallel connection busbar kit 52 Cabinet construction ...

Page 53: ...ity whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Generic guidelines See Electrical planning instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048634 English for the generic guidelines for planning ...

Page 54: ...UDC 1 35 UAC with IGBT supply units with modules ACS880 204 UDC 1 41 UAC can be changed with supply unit parameter group 123 DC volt ref where UDC Drive DC voltage in the DC bus UAC Drive input voltage AC We recommend to measure the energy storage voltage If the energy storage is a super capacitor voltage measurement is obligatory unless the capacitor withstands the maximum DC voltage of the drive...

Page 55: ...ng to the converter unit delivery The customer or the system integrator must verify the operation of the circuit breaker by short circuit calculations taking into account impedances of the converter filter cabling and energy storage and minimum and maximum state of charge of the energy storage The customer or the system integrator must take into account the impact of ageing to storage impedances E...

Page 56: ...al cable sizes See the technical data Minimizing electromagnetic interference The customer or the system integrator must obey these rules in order to minimize the electromagnetic interference caused by rapid current changes in the energy storage cables Shield the energy storage cabling completely either by using shielded cable or a metallic enclosure Unshielded single core cable can only be used i...

Page 57: ...d between the units is inherently shared according to the power or current references No additional settings are required If the operating mode selection 197 13 is DC voltage Tune the load sharing using the droop control function Master follower operation of the parallel units The control program does not support the master follower link between several units However it is possible to implement th...

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Page 59: ...ly qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English Note The installation must always be designed and made according to applicable lo...

Page 60: ...ble disconnecting devices that isolate the drive from dangerous voltage sources In the liquid cooling unit if present open the motor protective circuit breaker s of the cooling pumps If you have a permanent magnet motor connected to the drive disconnect the motor from the drive with a safety switch or by other means Make sure that re connection is not possible Lock out and tag out Disconnect any d...

Page 61: ...ards contain components sensitive to electrostatic discharge Optical components WARNING Obey these instructions If you ignore them damage to the equipment can occur Handle the fiber optic cables with care When you unplug the fiber optic cables always hold the connector not the cable itself Do not touch the ends of the fibers with bare hands as the ends are extremely sensitive to dirt Do not bend t...

Page 62: ... Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Check the insulation resistance of the energy storage as instructed by its manufacturer Check the energy storage cable as follows 1 Make sure that the cable is disconnected from the DC DC converter and energy storage all conductors and the shield 2 At the converter unit end connect all condu...

Page 63: ...4 conductor cable a separate PE conductor or cable is required if the shield conductivity does not meed the requirements of IEC 61439 1 6 Energy storage disconnecting device 7 Energy storage protective circuit breaker 8 Notes Connection of the DC DC converter unit with parallel power modules Each module must have the output cabling of its own The cablings must also be identical cable type cross se...

Page 64: ...f the connections are ready check them against the final circuit diagrams Do not use the example circuit diagrams in this manual as the sole source of information when doing or checking the connections For the tightening torques see the technical data 4 Ground the modules by the top edge of the front plate The grounding point is marked on the module a Connect the front plate to the frame support b...

Page 65: ... s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces 1 Stop the drive and do the steps in section Electrical safety precautions page 60 before you start the work 2 Open the door of the DC DC converter cubicle and remove the shrouding if any 3 Lead the cables into the cubicle 4 Ground the cable shield 360 degrees at the cable entry See the instructions by the cabine...

Page 66: ...ge connect the cables according to the instructions of the energy storage manufacturer This is an example of a cable entry that the cabinet installer has to acquire and install in the cabinet 4 5 66 Electrical installation ...

Page 67: ...ion or maintenance work 1 Stop the drive and do the steps in section Electrical safety precautions page 60 before you start the work 2 Do the filter module power connections See Connection diagram frame 1 R8i page 63 Connect the filter terminals ES 1 ES 2 and ES 3 together for example using an appropriate kit See the ordering information 3 Connect the thermistor input XD1 of the converter control ...

Page 68: ...uilder must arrange an auxiliary voltage of 230 V AC or 115 V AC with option G304 to connector X50 to power the electronics of the DC DC converter module R8i modules contain a power supply BDPS that produces 24 V DC from the auxiliary voltage for the internal circuit boards The 24 V DC voltage provided by the BDPS is available on X53 and can used to power up one BCU control unit It is not allowed ...

Page 69: ...ualified electrician do not do installation or maintenance work 1 Open the cubicle door 2 Remove the shrouds if any from the cubicle 3 Run the cables into the cabinet If possible arrange for a 360 grounding of the cable shield at the cable entry through If the outer surface of the shield is non conductive turn the shield inside out as shown below and wrap copper foil around the cable to keep the s...

Page 70: ...SHIELD If no dedicated shield connector is provided ground the inner cable shields to the chassis Where grounding clamps are not available twist the shield strands into a bundle crimp a lug terminal onto it and fasten the lug to the chassis Secure the cable into place with eg cable ties At the other end of the cable leave the shield unconnected or connect it to ground via a capacitor with a value ...

Page 71: ... module 6 Tighten the grounding screw to a torque of 0 8 N m Note The screw tightens the connections and grounds the module It is essential for fulfilling the EMC requirements and for proper operation of the module Connecting a PC A PC with eg the Drive composer PC tool can be connected as follows 1 Connect an ACx AP x control panel to the unit either by inserting the control panel into the panel ...

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Page 73: ...mbient operating conditions meet the drive ambient conditions specification and enclosure rating IP code or UL enclosure type The supply voltage matches the nominal input voltage of the drive See the type designation label The drive cabinet has been attached to floor and if necessary due to vibration etc also by its top to the wall or roof If the drive is connected to a network other than a symetr...

Page 74: ...er torque There is an adequately sized protective earth ground conductor between the motor and the drive and the conductor has been connected to appropriate terminal and the terminal has been tightened to the proper torque Pull on the conductors to check Proper grounding has also been measured according to the regulations The motor cable has been connected to the appropriate terminals the phase or...

Page 75: ...n by ABB WARNING Only qualified by ABB electricians engineers are allowed to do the work described in this chapter In addition the electrician engineer must know the energy storage system he is about to take into use and the DC DC converter control program and operation principle Obey all the safety instructions in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 Engli...

Page 76: ...echanical and electrical installation of the converter unit has been inspected and is OK See the installation checklist Make sure that the drive is ready for the converter unit power up The supply and inverter units have been installed according to the instructions given in their hardware manuals The supply unit has been started up according to the instructions given in the appropriate supply unit...

Page 77: ...ly unit The converter control unit will be powered Do not close the main circuit breaker Q1 or the main contactor Q2 of the drive supply unit yet You must not power up the drive DC bus yet Setting the parameters Set the DC DC converter parameters See chapter Start up in the DC DC converter control program firmware manual 3AXD50000024671 English If you need information on the use of the control pan...

Page 78: ...e customer or system integrator installed device Close the energy storage protective circuit breaker customer or system integrator installed device Testing the DC DC converter operation Set parameter 120 12 Run enable 1 to On Set parameter 122 01 User Power ref to 0 A Set current limits to low values for example 130 119 Minimum current to 50 A 130 120 Maximum current to 50 A Press the control pane...

Page 79: ...trol panel to local mode loc rem key To prevent accidental restart set parameter 120 19 Enable start signal to value Off Disconnecting the energy storage Open the energy storage protective circuit breaker Open the energy storage disconnecting device Lock out and tag out Disconnecting the DC DC converter Open the DC switch disconnector Q11 Lock out and tag out Working inside the DC DC converter cub...

Page 80: ...icle reinstall any shrouds and close the door Reconnect the DC DC converter and energy storage See Connecting voltage to the drive and converter control unit page 77 Charging the DC DC converter and connecting voltage to the converter page 77 and Connecting the energy storage to the DC DC converter page 78 Starting the DC DC converter Change the control panel to local mode loc rem key Set paramete...

Page 81: ...multidrive cabinets and modules 3AXD50000048633 English If you ignore the safety instructions injury or death or damage to the equipment can occur If you are not a qualified electrician do not do installation or maintenance work Maintenance intervals The table below shows the maintenance tasks which can be done by the end user The complete maintenance schedule is available on the Internet www abb ...

Page 82: ...nd maintenance action if needed I Performance of on off site work commissioning tests measurements or other work P Replacement R Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual drive inspections to ensure the highest reliability and optimum performance Note Long term...

Page 83: ...quid cooled multidrive cabinets and modules 3AXD50000048633 English If you ignore them injury or death or damage to the equipment can occur 1 Repeat the steps described in section Electrical safety precautions page 60 2 Check the tightness of the cable connections Use the tightening torques given in the technical data Maintenance 83 ...

Page 84: ...ntenance work WARNING Use the required personal protective equipment Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and do the steps in section Electrical safety precautions page 60 before you start the work 2 Remove the shrouding in front of the fan if any 3 Disconnect the fan wiring 4 Remove the two retaining screws a 5 Pull the fan outwards to separate it f...

Page 85: ...essure is lowered down by stopping the pumps and draining the coolant High pressure warm coolant 6 bar max 50 C is present in the internal cooling circuit when it is in operation WARNING Use the required personal protective equipment Wear protective gloves and long sleeves Some parts have sharp edges Removing the module 1 Repeat the steps described in section Electrical safety precautions 2 Remove...

Page 86: ...b on both sides of the cubicle into a suitable container Open the drain valves c on both sides of the cubicle This will drain all modules in the cubicle a b c 7 After the module has drained disconnect the piping from the module 8 Remove the module retaining screws at the top and the bottom of the module 86 Maintenance ...

Page 87: ...able fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements are available from ABB Do not use other than ABB specified spare parts Contact an ABB service representative for spare parts and repair services Reforming the capacitors The capacitors must be reformed if the drive has not been powered either in storage or unused for a year or more The manufacturing date i...

Page 88: ...ontrol unit WARNING Do not remove or insert the memory unit when the control unit is powered 1 Stop the drive and do the steps in section Electrical safety precautions page 60 before you start the work 2 Make sure that the control unit is not powered 3 Undo the fastening screw and pull the memory unit out 4 Install a memory unit in reverse order Replacing the BCU control unit battery Replace the r...

Page 89: ...us green Control panel Data is transferred between the PC and the unit through the USB connection of the control panel Flickering green There is an active warning in the unit Blinking green There is an active fault in the unit Continuous red There is a fault that requires the stopping and restarting of the drive converter inverter Blinking red The Bluetooth interface is enabled in discoverable mod...

Page 90: ...ation There is an active fault in the DC DC converter module FAULT DC DC converter module continuous red The DC DC converter module is ready for use ENABLE STO continuous green XSTO connectors are de energized ENABLE STO continuous yellow Supply voltage on the board is OK 21 V POWER OK continuous green 90 Maintenance ...

Page 91: ...support content For access contact your local ABB representative Parts that are labeled suitable for generic enclosures are not designed for any specific enclosure system These parts are intended as a basis for further engineering and may require additional parts to be fully usable Installation accessories designed for generic enclosures are in fact designed for an inside width of 50 mm less than ...

Page 92: ...ection for example busbars Kits with connection to AC 100 129 Kits with connection to module 130 149 Other kits related to AC connection 150 199 200 299 Kits related to DC connection for example busbars Kits with connection to common DC 200 229 Kits with connection to module 230 249 Other kits related to DC connection 250 299 300 399 Kits related to module installation for example mechanical suppo...

Page 93: ...E205 1 R8i ACS880 1604LC 0800A 7 ACS880 104LC 0850A 7 E205 1 R8i ACS880 1604LC 0900A 7 ACS880 104LC 0530A 7 E205 2 2 R8i ACS880 1604LC 1000A 7 ACS880 104LC 0600A 7 E205 2 2 R8i ACS880 1604LC 1200A 7 ACS880 104LC 0670A 7 E205 2 2 R8i ACS880 1604LC 1400A 7 ACS880 104LC 0750A 7 E205 2 2 R8i ACS880 1604LC 1600A 7 ACS880 104LC 0850A 7 E205 2 2 R8i ACS880 1604LC 1800A 7 Option codes Ordering code format...

Page 94: ...es page 103 The other parts listed may be required by the application or make the installation or use of the module easier BDCL filters L filter Frame size DC DC converter unit type ACS880 1604LC Ordering code Qty Type 3AXD50000332687 1 BDCL 14LC 7 R8i 0400A 7 3AXD50000332687 1 BDCL 14LC 7 R8i 0500A 7 3AUA0000190873 1 BDCL 15LC 7 R8i 0600A 7 3AUA0000190873 1 BDCL 15LC 7 R8i 0700A 7 3AUA0000190873 ...

Page 95: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 96: ...4LC 0900A 7 3AXD50000022060 1 Control unit BCU 12 kit for R8i DDC 2 R8i ACS880 1604LC 1000A 7 2 R8i ACS880 1604LC 1200A 7 2 R8i ACS880 1604LC 1400A 7 2 R8i ACS880 1604LC 1600A 7 2 R8i ACS880 1604LC 1800A 7 Frame sizes 2 R8i can also use BCU 02 if the BAMU voltage current measurement unit is not in use The BCU control unit kit contains BCU 02 or BCU 12 control unit memory unit with DC DC converter ...

Page 97: ...nit and the DC DC converter module You need one kit per each module Select a kit with suitable length The following kits each consisting of a pair of plastic fiber optic cables are available from ABB Ordering code Kit type designation Length 58988821 NLWC 02 2 m 58948233 NLWC 03 3 m 58948250 NLWC 05 5 m 58948268 NLWC 07 7 m 58948276 NLWC 10 10 m Options For more information related to available co...

Page 98: ...erter and BDCL filter modules and side plate kit Illustration Kit code Ordering code Qty Used with L 4 8 301 VX 3AXD50000360598 1 per DC DC converter mod ule Rittal VX25 en closure Instruction code 3AXD50000330461 L 4 8 312 VX 3AXD50000437207 1 per BDCL module Rittal VX25 en closure Instruction code 3AXD50000437993 98 Ordering information ...

Page 99: ...Illustration Kit code Ordering code Qty Used with L 468 8 020 VX 3AXD50000360543 1 per DC DC converter mod ule Rittal VX25 en closure Instruction code 3AXD50000327591 Ordering information 99 ...

Page 100: ...an be used as a mounting base for e g control electronics and auxiliary voltage circuit components Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000345106 L 4 x 051 VX 3AXD50000361045 1 per DC DC converter mod ule 400 mm Rittal VX25 en closure 100 Ordering information ...

Page 101: ...uch protection with the cabinet doors open Illustration Kit code Ordering code Qty Used with L 4 8 022 VX 3AXD50000361083 1 per DC DC converter mod ule 400 mm Rittal VX25 enclosure Instruction code 3AXD50000353354 Ordering information 101 ...

Page 102: ...g code Qty Used with Ordering information 117 AC side components Cable entry kit Cable entry kit to be installed on the bottom plate of the enclosure contains four 60 mm diameter inlets for cables with grommets wire meshing for 360 grounding and a strain relief bracket By default one kit is needed for a D8D module Frame size Enclosure Qty Ordering code Kit code Illustration D8D Rittal TS 8 1 kit f...

Page 103: ... 3AUA0000119227 1 per module All enclosure types Instruction code 3AUA0000118667 Common DC Flat PLS assembly The bracket in this kit act as a mounting base for the busbar supports of the Rittal Flat PLS DC bus and ensure its correct placement and alignment inside the cabinet line up Note The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat PLS busbar system Make s...

Page 104: ...Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000333639 A 468 X 001 VX 3AXD50000333387 1 per cubicle Rittal VX25 en closure 104 Ordering information ...

Page 105: ...n Kit code Ordering code Qty Used with L 46 8 207 VX 3AXD50000360567 1 400 mm 600 mm Rittal VX25 en closure with DC switch discon nector and char ging Instruction code 3AXD50000343614 L 4 8 254 VX 3AXD50000361038 1 400 mm Rittal VX25 en closure with DC switch discon nector and char ging Instruction code 3AXD50000342600 L 468 8 230 3AXD5000041264 1 per DC DC converter mod ule Rittal VX25 en closure...

Page 106: ...0800A 7 R8i 0900A 7 3AXD50000227037 2 SWITCH KIT OT TYPE IEC 1600 E11 24 V DC 2 R8i 1000A 7 2 R8i 1200A 7 2 R8i 1400A 7 2 R8i 1600A 7 2 R8i 1800A 7 The DC switch disconnector kit contains main switch disconnector OT1600E11 shaft OXP12X395 handle OHB150J12P 2 normally open auxiliary contact OA1G10 2 normally closed auxiliary contact OA3G01 mechanical interlock kit OTZT4A coil PDAL2 alignment ring f...

Page 107: ...les shaft OXP6X290 handle OHB65J6 normally closed auxiliary contact OA3G01 2 pcs terminal covers for the switch disconnector 2 pcs charging fuses 170M2676 4 pcs 35 A 1000 V DIN00 alignment ring OHZX10 charging control board BSFC 12C instruction 3AXD50000450978 Note The charging kit does not include charging resistors and you must order them separately Charging resistors The charging resistors are ...

Page 108: ...000332861 L 4 8 201 VX 3AXD50000360604 1 400 mm Rittal VX25 en closure with DC switch discon nector and char ging Instruction code 3AXD50000332885 L 4 8 251 VX 3AXD50000361021 1 400 mm Rittal VX25 en closure without DC switch dis connector and charging Instruction code 3AXD50000041311 L 46 8 233 3AXD50000200368 1 per DC DC converter mod ule Rittal VX25 en closure without DC switch dis connector an...

Page 109: ...ts Ordering code Qty Fuse Frame Module type ACS880 1604LC Rating Type UN 690 V 63903167 2 630 170M6544 R8i 0400A 7 63919128 2 800 170M6546 R8i 0500A 7 63916749 2 1000 170M6548 R8i 0600A 7 68736021 2 1100 170M6549 R8i 0700A 7 63919462 2 1250 170M6500 R8i 0800A 7 3AUA0000086673 2 1400 170M6501 R8i 0900A 7 63919128 4 800 170M6546 2 R8i 1000A 7 63916749 4 1000 170M6548 2 R8i 1200A 7 68736021 4 1100 17...

Page 110: ...0600A 7 68736021 2 1100 170M6549 R8i 0700A 7 63919462 2 1250 170M6500 R8i 0800A 7 3AUA0000086673 2 1400 170M6501 R8i 0900A 7 63919128 4 800 170M6546 2 R8i 1000A 7 63916749 4 1000 170M6548 2 R8i 1200A 7 68736021 4 1100 170M6549 2 R8i 1400A 7 63919462 4 1250 170M6500 2 R8i 1600A 7 3AUA0000086673 4 1400 170M6501 2 R8i 1800A 7 Parallel connection busbar kit Illustration Kit code Ordering code Qty Used...

Page 111: ...ing the valves to manifolds Connectors for PA piping Plugs for unused piping connectors Chokes for flow limitation not used with the ACS880 1604LC You must order the following parts separately as they are not included in the manifold kits Connectors to attach to inlet outlet and drain valves Connectors to attach to main pipes Pipes between main pipe and inlet outlet valves Main pipes Drain pipes N...

Page 112: ...nt Data PA pipe 3AXD50000047488 50 m PA12P40 16 13 mm PA pipe Note The piping between the manifolds and main pipes 1 and drain pipes 2 are not part of the offering 1 2 2 Heat exchanger Illustration Kit code Ordering code Qty Used with L 468 8 440 3AXD50000041265 1 per module All enclosure types 112 Ordering information ...

Page 113: ...The kit contains the fan installed into its cowling which mounts to the module bottom guide The fan is selected according to the auxiliary voltage Illustration Ordering code Qty Auxiliary voltage 3AXD50000043886 1 per module 230 V AC 50 60 Hz 3AXD50000045414 1 per module 115 V AC 50 60 Hz Ordering information 113 ...

Page 114: ...U 12 kit The BAMU 12 kit contains PCB kit BAMU 12 miniature circuit breaker S804S UCB10 auxiliary contact for circuit breaker S800 AUX 2 shorting plug S802 LINK50 2 3 m single core fiber optic cables with connectors NLWC 03 instruction 3AXD50000360758 CIO 01 I O module CIO 01 I O module for distributed I O bus control is not included in the module delivery but must be ordered separately The distri...

Page 115: ...s applicable to cabinet built ACS880 liquid cooled drives Except where otherwise indicated the information is also applicable to drives built out of ACS880 liquid cooled multidrive modules Internal cooling system Note This section describes cabinet built liquid cooled ACS880 drives The information in this section can be used as guidelines for building a drive system out of ACS880 liquid cooled mod...

Page 116: ... cooling unit 3 Air to liquid heat exchanger A L Heat sink HS Inlet valve a Inlet side drain valve b Outlet valve c Outlet side drain valve d The coolant used with ACS880 liquid cooled drive systems is Antifrogen L 25 or 50 water mixture See Coolant specification page 120 116 Internal cooling circuit ...

Page 117: ...e limits specified in Technical data page 120 Install a pressure regulator to make sure that the maximum permissible operating pressure is not exceeded Install a bleed valve at the highest point of the cooling circuit and a drain valve at the lowest point The materials that can be used are listed in Cooling circuit materials page 122 Coolant temperature control The temperature of the coolant in th...

Page 118: ...on for the valve is usually near or at the cooling unit Observe the instructions given by the manufacturer of the cooling unit Pay special attention to filling up and bleeding the pumps properly as they may be damaged if operated when dry Draining coolant into the sewer system is not allowed 1 Open the bleed valve at the cooling unit 2 Open the inlet valve and the outlet side drain valve of one cu...

Page 119: ... stop the pump or block the coolant flow with a valve 15 Re check the pressure and add coolant if necessary 16 Repeat steps 13 to 15 a few times until all air is let out of the cooling circuit Listen for a humming sound and or feel the piping for vibration to find out if there is still air left in the circuit Internal cooling circuit 119 ...

Page 120: ...t with coolant specified under Coolant specification page 120 drain the cooling circuit again Maintenance intervals As a general rule the quality of the coolant should be checked at intervals of two years This can be done by distributors of Antifrogen L see www clariant com if a 250 milliliter sample is provided Technical data Coolant specification Coolant type Antifrogen L by Clariant Internation...

Page 121: ... If there are no components with a maximum operating temperature of 55 C 131 F installed in the same space as the drive modules drive output current must be derated by 2 percentage points per 1 C 1 8 F temperature increase as shown by curve b The drawing below shows the derating factor k in relation to coolant temperature Internal cooling circuit 131 The drawing below shows the derating factor k i...

Page 122: ... compared with the atmospheric pressure when the cooling circuit is filled with coolant Air counterpressure in the expansion tank 40 kPa Design pressure PS 600 kPa Nominal pressure difference between main in out lines 120 kPa with 25 75 volume coolant solution 150 kPa with 50 50 volume coolant solution This has to be taken into account when dimensioning the liquid cooling circuit Maximum pressure ...

Page 123: ...umstances Even minor dissolution of copper can cause copper precipitation on aluminum and subsequent galvanic corrosion The liquid cooling system must not contain any zinc eg galvanized pipes If the plant incorporates normal iron pipes or cast iron accessories eg motor housings a cooling unit with a heat exchanger such as the ACS880 1007LC must be used to separate the systems Internal cooling circ...

Page 124: ...124 ...

Page 125: ...Technical data Contents of this chapter This chapter contains technical data for ACS880 1604LC DC DC converter modules 12 Technical data 125 ...

Page 126: ...78 878 1000 980 2 R8i 1000A 7 24000 28 1500 1413 1054 1200 1180 2 R8i 1200A 7 24000 28 1750 1649 1230 1400 1370 2 R8i 1400A 7 24000 28 2000 1884 1405 1600 1570 2 R8i 1600A 7 24000 28 2250 2120 1581 1800 1760 2 R8i 1800A 7 Definitions Nominal supply voltage of the drive UN Nominal ratings DC input current IDC Continuous output current Irms Maximum continuous active power Pcontmax Maximum output cur...

Page 127: ...a Altitude derating At altitudes from 1000 to 4000 m 3281 to 13123 ft above sea level the output current derating is 1 percentage point for every added 100 m 328 ft For example the derating factor for 1500 m 4921 ft is 0 95 For a more accurate derating use the DriveSize PC tool Type equivalence table BDCL filters 4 Frame Basic module type DC DC converter module type Cabinet installed unit type Qty...

Page 128: ... 7 120 11 2 2 3 8 9 2 R8i 1000A 7 120 13 6 3 0 10 6 2 R8i 1200A 7 120 16 3 3 6 12 7 2 R8i 1400A 7 120 19 0 4 2 14 8 2 R8i 1600A 7 120 22 0 4 9 17 1 2 R8i 1800A 7 Coolant flow rate Coolant volume ACS880 1604LC BDCL filter module s BDCL filter module s l min l min l l UN 690 V 20 16 2 6 1 9 0400A 7 20 16 2 6 1 9 0500A 7 20 16 2 6 1 9 0600A 7 20 16 2 6 1 9 0700A 7 20 16 2 6 1 9 0800A 7 20 16 2 6 1 9 ...

Page 129: ...ilter module The dimensions of the BDCL module are height 1009 mm 39 72 in width 240 mm 9 45 in depth 436 mm 17 17 in weight BDCL 14LC 7 235 kg 518 0 lb and BDCL 15LC 7 265 kg 584 2 lb One filter module is needed for each converter module Free space requirements Left and right sides front and back None Below Space needed by heat exchanger and cooling fan Above The cooling air flow through the modu...

Page 130: ...262 1182 210 2 32 2 3 70 21 Cu 1376 318 1492 256 2 38 2 3 95 29 Cu 1637 368 1776 297 2 41 2 3 120 41 Cu 1881 425 2042 343 2 44 2 3 150 41 Cu 2237 486 2422 392 2 49 2 3 185 57 Cu 2740 572 2967 462 2 54 2 3 240 72 Cu 3229 659 3478 533 2 58 2 3 300 88 Cu 1881 638 2042 514 3 44 3 3 150 41 Cu 2237 728 2422 588 3 49 3 3 185 57 Cu 2740 859 2967 693 3 54 3 3 240 72 Cu 3229 989 3478 800 3 58 3 3 300 88 Cu ...

Page 131: ...0 3329 4073 4779 274 334 386 446 510 602 696 2 32 2 38 2 41 2 44 2 50 2 55 2 58 2 3 70 35 2 3 95 50 2 3 120 70 2 3 150 70 2 3 185 95 2 3 240 120 2 3 300 150 1859 2139 2525 3099 3636 723 837 957 1128 1304 2441 2820 3329 4073 4779 579 669 765 903 1044 3 41 3 44 3 50 3 55 3 58 3 3 120 70 3 3 150 70 3 3 185 95 3 3 240 120 3 3 300 150 2139 2525 3099 3636 1116 1276 1504 1304 2820 3329 4073 4779 892 1020...

Page 132: ...N m 7 4 lbf ft M6 Strength class 8 8 24 N m 17 7 lbf ft M8 Insulation supports Note Max torque Size Strength class 8 8 5 N m 44 lbf in M6 Strength class 8 8 9 N m 6 6 lbf ft M8 Strength class 8 8 18 N m 13 3 lbf ft M10 Strength class 8 8 31 N m 23 lbf ft M12 Cable lugs Note Max torque Size Strength class 8 8 15 N m 11 lbf ft M8 Strength class 8 8 32 N m 23 5 lbf ft M10 Strength class 8 8 50 N m 37...

Page 133: ...tic Voltage error 1 of the drive nominal voltage converter with the optional BAMU voltage current measurement unit Note If the converter does not include the BAMU voltage current measurement unit the voltage measurement accuracy depends on the customer s measurement device Energy storage voltage control accuracy static Control unit connection data See Control units of the drive Coolant connections...

Page 134: ...8 at nominal power level Ambient conditions The unit is to be used in a heated indoor controlled environment Transportation in protect ive package Storage in protective package Operation installed for stationary use 0 4000 m 13123 ft Altitude above sea level Output derated above 1000 m 3281 ft See section Altitude derating Neutral grounded TN and TT network systems non corner grounded IT net work ...

Page 135: ...tive dust al lowed IEC EN 60721 3 1 1997 IEC EN 60721 3 1 1997 IEC 61800 5 1 Vibration IEC 60068 2 6 2007 EN 60068 2 6 2008 Envir onmental testing Part 2 Tests Test Fc Vibration sinusoidal 10 57 Hz max 0 075 mm amplitude 57 150 Hz 1 g Tested in a typical cabinet assembly according to Max 1 mm 0 04 in peak value 5 13 2 Hz max 0 7 g 13 2 100 Hz sinusoidal With packing max 100 m s2 330 ft s2 11 ms Wi...

Page 136: ...electro lytic capacitors need selective treatment according to IEC 62635 guidelines To aid recycling plastic parts are marked with an appropriate identification code Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers End of life treatment must follow international and local regulations Disposal Auxiliary current...

Page 137: ... communicate information and data via a network interface It is Customer s sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption...

Page 138: ...138 ...

Page 139: ...units of the drive Contents of this chapter This chapter describes the connections of the control unit contains the specifications of the inputs and outputs of the control unit 13 Control units of the drive 139 ...

Page 140: ...for analog input AI2 I current U voltage AI2 Termination switch for drive to drive link D2D D2D TERM Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats See the ground isolation diagram DICOM DIOGND 7 segment display Multicharacter indications are displayed as repeated se quences of characters U is indicated briefly before o Cont...

Page 141: ...5 Fiber optic connection to modules 1 and 2 VxT transmitter VxR receiver V1T V1R V2T V2R Fiber optic connection to modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to modules 8 12 BCU 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Data logger memory card for inverter module communication SD CARD Real time clock battery voltage is higher than 2 ...

Page 142: ...1 4 IN2 5 IN1 Not in use 6 SGND 7 IN2 8 SGND XDI Digital inputs 1 DI1 Temp fault 1 0 overtemperature 2 DI2 Not in use by default 3 DI3 4 DI4 5 DI5 6 DI6 7 DIIL XDIO Digital input outputs 1 DIO1 Not in use by default 2 DIO2 Not in use by default 3 DIOGND Digital input output ground 4 DIOGND Digital input output ground XD24 Auxiliary voltage output 5 24VD 24 V DC 200 mA 4 6 DICOM Digital input groun...

Page 143: ...XPOW The control unit is powered from a 24 V DC 2 A supply through terminal block XPOW With a type BCU control unit a second supply can be connected to the same terminal block for redundancy The XD2D connector The XD2D connector provides an RS 485 connection that can be used for basic master follower communication with one master drive and multiple followers fieldbus control through the embedded f...

Page 144: ...r control unit De energizing the IN1 and or IN2 terminals of other units supply DC DC converter or brake unit will stop the unit but not constitute a true safety function FSO xx safety functions module connection X12 See the user manual of the FSO xx module Note that the FSO xx safety functions module is not in use in supply or DC DC converter or brake units SDHC memory card slot The BCU x2 has an...

Page 145: ... 4 Connector pitch 5 mm wire size 2 5 mm2 Total load capacity of these outputs is 4 8 W 200 mA 24 V m the power taken by DIO1 and DIO2 Digital inputs DI1 DI6 XDI 1 XDI 6 Connector pitch 5 mm wire size 2 5 mm2 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Input type NPN PNP DI1 DI5 NPN DI6 Hardware filtering 0 04 ms digital filtering up to 8 ms DI6 XDI 6 can alternatively be used as an input for a PT...

Page 146: ...2 5 mm2 Safe torque off connection XSTO Input voltage range 3 30 V DC Logic levels 0 5 V 1 17 V Note For the unit to start both connections must be 1 This applies to all control units including drive inverter supply brake DC DC converter etc control units but true Safe torque off functionality is only achieved through the XSTO connector of the drive inverter control unit EMC immunity according to ...

Page 147: ...OGND 8 XDIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Common mode voltage between each AI input and AGND is 30 V Ground Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of di...

Page 148: ...148 ...

Page 149: ...Dimension drawings Contents of this chapter This chapter shows the dimensions of the ACS880 1604LC DC DC converter modules and accessories 14 Dimension drawings 149 ...

Page 150: ...R8i DC DC converter module 150 Dimension drawings ...

Page 151: ...BDCL filter module Dimension drawings 151 ...

Page 152: ...Quick connector 152 Dimension drawings ...

Page 153: ...BCU control unit Dimension drawings 153 ...

Page 154: ...BAMU voltage current measurement unit Dimensions in mm 1 mm 0 0394 in 154 Dimension drawings ...

Page 155: ...BAMU accessories Miniature circuit breaker S804S UCB10 4 4 4 4 7 7 7 2 7 7 7 9 7 4 74 7 4 7 Auxiliary contact S800 AUX T 95 45 35 76 5 46 82 5 6 9 2CCC413017Z0001 S800 AUX Dimension drawings 155 ...

Page 156: ... Shorting plug S802 LINK50 28 50 41 50 28 50 26 20 23 50 27 7 49 5 19 7 50 69 7 11 53 7 S802 LINK50 S802 LINK125 156 Dimension drawings ...

Page 157: ...CIO 01 I O module Dimension drawings 157 ...

Page 158: ...155 ACX AP x control panel with door mounting kit ACX AP x_dimensions control panel with door mount kit pdf 86 5 3 41 81 0 3 19 123 1 4 85 125 0 4 92 101 5 4 00 239 5 9 43 261 8 10 31 259 2 10 20 24 8 0 97 39 5 1 56 11 0 43 158 Dimension drawings ...

Page 159: ... 3 27 83 122 4 80 82 3 23 116 4 57 206 8 11 189 7 44 A 50 1 97 M00136 OT800U 1600E G M8 5 16 B 223 2 122 B1 8 79 4 80 176 135 C1 5 31 6 93 232 107 A1 4 21 9 13 62 5 2 46 15 0 59 14 0 55 12 0 47 22 0 87 127 178 108 8 min 20 min 0 79 166 5 105 6 56 4 13 6 0 24 5 167 6 57 7 01 4 25 0 31 8 0 31 167 6 57 251 380 OXP12x280 9 84 14 96 131 5 5 18 54 80 70 274 10 79 2 13 2 76 3 15 B PP LQ B PP LQ 1 W SHV D...

Page 160: ...5 53 3 33 4 20 8 5 7 2 5 5 114 5 M5 46 35 A C 65 45 81 138 205 OXP 6x161 38 2 5 24 2 5 46 140 14 B 6 Ø9 10 20 T O 0 ON T O 0 ON T O 0 ON 10 114 A1 B1 110 17 5 C1 84 25 Back connection types mm 181 5 A 130 B 100 C 160 A1 175 B1 190 C1 160 Dimension drawings ...

Page 161: ...T X4 24 V DC MAX 10mA OPER TEMPERATURE MAX 70 C BSFC 12C SWITCH FUSE CONTROLLER IND CONT EQ 1PD8 UDC UDC TO BE USED WITH ABB DRIVES ONLY MAXIMUM RATED SYSTEM VOLTAGE UL 600 V AC IEC 690 V AC UDC X5 1 24V 2 0V 3 PE 4 5 24V SOL 6 0V SOL X4 1 24V 2 AUX2 3 GND 4 GND STAT S3 V3 V4 S2 V1 V2 S1 DIS EN DIS EN DIS EN INV1 INV2 INV3 STAT STAT V5 V6 STAT Dimension drawings 161 ...

Page 162: ...e 6 65 OHB65J6 Dimensions in mm 1 mm 0 0394 in OHB150J12P Ø31 Ø5 45 53 53 69 4 54 71 80 L ø Notes Shaft mm L mm Handle type Used with switch disconnector units 12 395 mm 300 OHB150J12P Dimensions in mm 1 mm 0 0394 in 162 Dimension drawings ...

Page 163: ... mm in mm in mm in 145 5 71 43 1 69 50 5 1 97 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 Auxiliary contact OA3G01 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 Dimension drawings 163 ...

Page 164: ...DC fuses D E B A H G F E 1000 1250 V fuses as used with 690 V units H mm G mm F mm E mm D mm B mm A mm Size Type 30 10 M12 76 92 83 81 3 BKN80 30 10 M12 76 92 91 81 3 BKN90 164 Dimension drawings ...

Page 165: ...and learning how to wire a DC DC converter modules when installed in a user defined cabinet Content of the circuit diagrams ACS880 1604LC DC DC converter unit 1 R8i 3AXD10000878887 DC DC converter module BDCL filter module DC switch DC charging DC fuses for module and energy storage External auxiliary voltage supply BCU 02 Control unit Cabinet fans BAMU auxiliary voltage measurement Control panel ...

Page 166: ... module DC switch DC charging DC fuses for module and energy storage External auxiliary voltage supply BCU 02 Control unit Cabinet fans BAMU auxiliary voltage measurement Control panel panel mounting kit DDCS Communication CIO module for distributed IO bus control 166 Example circuit diagrams ...

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