9.
Pull the module carefully out onto a table or other platform. Keep the module secured
to a hoist or equivalent to prevent the module from falling. For information on using the
lifting device, see
Converter module lifting device for drive cabinets hardware manual
(3AXD50000210268 [English]).
Reinstalling the module
1.
Push the module carefully into its bay.
2.
Fasten the retaining screws at the top and the bottom of the module.
3.
Reinstall the DC busbars at the top of the module.
4.
Reconnect the coolant pipes to the module.
5.
Reconnect the control wiring to the module.
6.
Fill up the cooling system. For instructions, see section
7.
Close the swing-out frame (if present). Reinstall all shrouds removed earlier.
Capacitors
The DC circuit of the power modules of the drive contain several electrolytic capacitors.
Their lifespan depends on the operating time of the drive, loading and ambient temperature.
Capacitor life can be prolonged by lowering the ambient temperature.
Capacitor failure is usually followed by damage to the unit and an input cable fuse failure,
or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available
from ABB. Do not use other than ABB specified spare parts. Contact an ABB service
representative for spare parts and repair services.
■
Reforming the capacitors
The capacitors must be reformed if the drive has not been powered (either in storage or
unused) for a year or more. The manufacturing date is on the type designation label. For
information on reforming the capacitors, see
Converter module capacitor reforming
instructions
(3BFE64059629 [English]) in the ABB Library (
).
If the drive module has been stored for one to three years, turn on the mains power for 30
minutes without load, then continue as usual.
If the drive module has been stored for less than a year, continue as usual.
Control panel
For detailed information on the control panel, see
ACx-AP-x assistant control panels user’s
manual
(3AUA0000085685 [English]).
■
Cleaning the control panel
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch
the display window.
■
Replacing the control panel battery
For instructions on how to replace the control panel battery, see the separate
ACx-AP-x
assistant control panels user’s manual
document (3AUA0000085685 [English]).
Maintenance 87
Summary of Contents for ACS880-1604LC
Page 1: ... ABB INDUSTRIAL DRIVES ACS880 1604LC DC DC converter modules Hardware manual ...
Page 2: ......
Page 4: ......
Page 12: ...12 ...
Page 16: ...16 ...
Page 34: ...34 ...
Page 42: ...Kits for ACS880 1604LC R8i unit in Rittal VX25 cabinets 42 Cabinet construction ...
Page 43: ...Stage 1 Installation of common parts Cabinet construction 43 10 ...
Page 45: ...Stage 3 Module installation parts Cabinet construction 45 10 ...
Page 46: ...Stage 4 DDC and energy storage connection 46 Cabinet construction ...
Page 47: ...Stage 5A DC connection with charging Cabinet construction 47 10 ...
Page 48: ...Stage 5B DC connection without charging 48 Cabinet construction ...
Page 49: ...Stage 6 Cooling components Cabinet construction 49 10 ...
Page 50: ...Stage 7 DDC module and filter installation 50 Cabinet construction ...
Page 51: ...Stage 8 Swing frame and shroud installation Cabinet construction 51 10 ...
Page 58: ...58 ...
Page 72: ...72 ...
Page 124: ...124 ...
Page 138: ...138 ...
Page 148: ...148 ...
Page 150: ...R8i DC DC converter module 150 Dimension drawings ...
Page 151: ...BDCL filter module Dimension drawings 151 ...
Page 152: ...Quick connector 152 Dimension drawings ...
Page 153: ...BCU control unit Dimension drawings 153 ...
Page 154: ...BAMU voltage current measurement unit Dimensions in mm 1 mm 0 0394 in 154 Dimension drawings ...