ABB ACQ80-04 Series Hardware Manual Download Page 8

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Option modules ...................................................................................

To install a front option ........................................................................

Front option slot 1 ..........................................................................

To remove a front option .....................................................................

Wiring the modules ............................................................................

Reinstalling covers ................................................................................

Reinstalling cover, frames size R0…R2 ...................................................

Reinstalling covers, frame size R3, R4 ....................................................

Reinstalling side plates and covers, frames size R5…R8 ...............................

Connecting a PC ..................................................................................

Installation checklist of the drive

Contents of this chapter ..........................................................................

Checklist ...........................................................................................

Maintenance and hardware diagnostics

101

Contents of this chapter ..........................................................................

101

Maintenance intervals ............................................................................

101

Description of symbols .......................................................................

102

Recommended annual maintenance actions by the user ...............................

102

Recommended maintenance action by the user .........................................

103

Heatsink ............................................................................................

103

Fans ................................................................................................

104

Replacing the cooling fan, frames size R0…R4 ..........................................

104

Replacing the main cooling fan, frame R5 .................................................

105

Replacing the main cooling fan, frames size R6…R8 ...................................

106

Replacing the auxiliary cooling fan, frames R6...R8 .....................................

107

Capacitors .........................................................................................

107

Reforming the capacitors .....................................................................

107

Control panel ......................................................................................

107

Cleaning the control panel ...................................................................

107

Replacing the battery in the control panel .................................................

108

LEDs ................................................................................................

108

Drive LEDs (R3~R8) ..........................................................................

108

Control panel LEDs ...........................................................................

Technical data

111

Contents of this chapter ..........................................................................

111

Ratings .............................................................................................

111

IEC ratings .....................................................................................

112

Definitions ......................................................................................

112

Sizing ............................................................................................

113

Derating ............................................................................................

113

Ambient temperature derating, IP20 ........................................................

114

Switching frequency derating ................................................................

115

Altitude derating ...............................................................................

115

Fuses (IEC) ........................................................................................

115

uR and aR fuse ................................................................................

116

gG fuses ........................................................................................

117

gR fuses ........................................................................................

118

DC fuses ........................................................................................

8 Table of contents

Summary of Contents for ACQ80-04 Series

Page 1: ...ABB DRIVES FOR WATER ACQ80 04 drives 0 75 to 160 kW 1 0 to 215 hp Hardware manual...

Page 2: ......

Page 3: ...s 0 75 to 160 kW 1 0 to 215 hp Hardware manual Table of contents 1 Safety instructions 4 Mechanical installation 6 Electrical installation 2019 ABB All Rights Reserved 3AXD50000170661 Rev A EN EFFECTI...

Page 4: ......

Page 5: ...ce 19 Purpose of the manual 19 Categorization by frame size 20 Quick installation and commissioning flowchart 21 Terms and abbreviations 22 Related documents 3 Operation principle and hardware descrip...

Page 6: ...otor cable shield 55 Conduit 55 Armored cable shielded power cable 55 Selecting the control cables 55 Shielding 56 Signals in separate cables 56 Signals allowed to be run in the same cable 56 Relay ca...

Page 7: ...on diagram 72 Connection procedure frames R0 R2 72 Motor cable 73 Input power cable 74 Finalization 76 Connection procedure frames R3 R4 76 Motor cable 77 Note 77 Input power cable 78 Finalization 80...

Page 8: ...2 Recommended maintenance action by the user 103 Heatsink 103 Fans 104 Replacing the cooling fan frames size R0 R4 104 Replacing the main cooling fan frame R5 105 Replacing the main cooling fan frames...

Page 9: ...he European EMC Directive 134 Compliance with the European ROHS II Directive 2011 65 EU 134 Compliance with the EN 61800 3 2004 A1 2012 134 Definitions 135 Category C1 135 Category C2 135 Category C3...

Page 10: ...tion principle 155 Start up including acceptance test 155 Competence 155 Acceptance test reports 155 Acceptance test procedure 157 Use 158 Maintenance 158 Competence 159 Fault tracing 160 Safety data...

Page 11: ...ou how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols WARNING Electricity warning tells about hazar...

Page 12: ...ng over The cabinet has a high center of gravity When you pull out heavy components or power modules there is a risk of overturning Secure the cabinet also to the wall when necessary Be careful when h...

Page 13: ...power ups is five in ten minutes Too frequent power ups can damage the charging circuit of the DC capacitors Validate any safety circuits for example Safe torque off or emergency stop in start up See...

Page 14: ...he work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de energized Use a multimeter with an impedance of at least 1 Mohm Make sur...

Page 15: ...lectromagnetic interference can increase If you are not a qualified electrician do not do grounding work Always ground the drive the motor and adjoining equipment This is necessary for the personnel s...

Page 16: ...See the electrical planning instructions of the drive and standard IEC EN 61800 5 1 4 3 5 5 2 16 Safety instructions...

Page 17: ...otate the motor directly or through any mechanical connection like felt nip rope etc Measure that the installation is de energized Use a multimeter with an impedance of at least 1 Mohm Make sure that...

Page 18: ...18...

Page 19: ...ntals of electricity wiring electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installa...

Page 20: ...mpatibility with IT un grounded and corner grounded TN systems page 66 If the drive will be connected to an IT ungrounded system check that the internal EMC filter and ground to phase varistor are not...

Page 21: ...PROFINET IO protocols 2 port FENA 21 Optional PROFIBUS DP adapter module FPBA 01 Physical size of the drive or power module Frame frame size Optional RS 485 Modbus RTU adapter FSCA 01 Insulated gate b...

Page 22: ...module user s manual 3AUA0000068940 FECA 01 EtherCAT adapter module user s manual 3AUA0000093568 FENA 01 11 21 Ethernet adapter module user s manual 3AFE68573271 FPBA 01 PROFIBUS DP adapter module use...

Page 23: ...ACQ80 04 manuals See www abb com drives documents for all manuals on the internet Introduction to the manual 23...

Page 24: ...24...

Page 25: ...inciple layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Operation principle The ACQ80 04 is a drive for contr...

Page 26: ...ircuit between rectifier and inverter 2 Inverter Converts direct current and voltage to alternating current and voltage 3 UDC UDC in frames R0 R2 and R UDC in frame R3 4 DC connection UDC UDC in frame...

Page 27: ...otor 14 Other earthing connections 15 Fan 16 Cable bundle installation position of I O cable 17 Installation point 4 1 Cover plate 2 Cover plate screw 3 Control panel 4 Control panel connection 5 CCA...

Page 28: ...12 Earthing connection motor 13 Fan 14 Installation point 4 1 Cover plate 2 Cover plate screw 3 Control panel 4 Control panel connection 5 CCA 01 interface 6 For LED of normal power supply and failur...

Page 29: ...onnection UDC UDC 13 PE connection power line 14 Earthing connection motor 15 A primary fan 16 Auxiliary fan 17 Installation point 2 points on the top and 2 points on the bottom of the frame body 1 Co...

Page 30: ...of the control board with the terminals is different in frames R3 R0 R2 Description Analog input and output X1 A D Auxiliary voltage output X2 Digital signal input X3 A C Safety torque cancellation X...

Page 31: ...ary voltage output X2 Digital input X3 Safety torque cancellation X4 Modbus built in fieldbus X5 Relay output 1 Relay output 3 X6 X8 Option slot 1 fieldbus adapter module X13 Option slot 2 not used X1...

Page 32: ...tput 1 Relay output 3 X6 X8 Option slot 1 fieldbus adapter module X13 Option slot 2 not used X14 Panel port control panel connec tion 1 The interface is used for CCA 01 adapter configuration 2 For LED...

Page 33: ...h For information on assistant and basic control control panel see ACS AP X assistant control panels user s manual 3AUA0000085685 English ACS BP S basic control panel s user s manual 3AXD50000032527 E...

Page 34: ...scription No Type designation see section Type designation key page 36 1 Frame size 2 Degree of protection 3 Nominal ratings in the supply voltage range see section Ratings page 111 section Electrical...

Page 35: ...YWWXXXX where S N Manufacturer M 16 17 18 for 2016 2017 2018 YY 01 02 03 for week 1 week 2 week 3 WW Integer starting every week from 0001 XXXXX 6 Locations of the labels on the drive 1 2 3 1 2 Operat...

Page 36: ...eft express the basic configuration for example optional selections are given after that separated by plus 7 The main selections are described below Not all or all types TION eries onal options are se...

Page 37: ...erCAT K469 FSCA 01 Modbus RTU K458 FENA 21 2 port Ethernet EtherNet IP Modbus TCP PROFINET K475 Cables BCBL 01 USB to RJ45 PC connectivity cable RS485 J431 Full set of printed manuals in selected lang...

Page 38: ...38...

Page 39: ...ical installation 39 4 Mechanical installation Contents of this chapter The chapter tells how to check the installation site unpack check the delivery and install the drive mechanically Safety WARNING...

Page 40: ...aced in a cabinet and installed on the wall Drives of frame sizes R0 R2 have two installation method as follows Vertically alone Vertically side by side a b c Frame Size Vertical installation Free spa...

Page 41: ...s sufficiently ventilated or cooled to remove heat from the drives See section Thermal losses cooling data and noise page 121 The operation conditions of the drive meet the specifications given in sec...

Page 42: ...User manual if any adopt additional code for ordering 5 Basic panel provided as default panel 6 Drive transport package 1 Drive body the figure shows frame size R1 2 Installation accessories of plasti...

Page 43: ...allation and startup guide 5 User manual if any adopt additional code for ordering 2 2 3 4 5 7 8 1 User manual if any adopt additional code for ordering 5 Basic panel provided as default panel 6 Drive...

Page 44: ...rive 2 In the option box 3 Multilingual quick installation and start up guide User s manual if ordered with a plus code Multilingual residual voltage warning stickers Cardboard box Mounting template i...

Page 45: ...te on top of the option tray 12 Basic panel provided as default panel 13 Cable box Power and control cable grounding shelves in a plastic bag assembly drawing 1 Drive with factory installed options 2...

Page 46: ...ail installation 2 Drill the mounting holes 3 Insert anchors or plugs into the holes and start the screws or bolts into the anchors or plugs R0 R1 R2 mm in mm in mm in a 50 1 97 75 2 95 148 5 83 b 191...

Page 47: ...mensions an locations are also shown in the drawings see chapter Dimension drawings page 149 2 Drill the mounting holes 3 Start the screws or bolts into the mounting holes 2 3 R3 R4 mm in mm in a 160...

Page 48: ...00 7 9 200 7 9 200 e lb kg lb kg lb kg lb kg 152 12 69 0 119 05 54 0 93 48 42 4 62 39 28 3 Mechanical installation 49 Installing the drive vertically frame size R3 R4 1 Mark the hole locations with th...

Page 49: ...k guide for frames R6 to R8 3AXD50000019099 English For more information on flange mounting see Flange mounting supplement 3AXD50000019100 English 6a 6a Mechanical installation 51 6 Remove the front c...

Page 50: ...50...

Page 51: ...ms that the warranty does not cover Selecting the supply disconnecting device Install a hand operated input disconnecting device between the AC power source and the drive The disconnecting device must...

Page 52: ...ductor must be sufficient see the table below 600 V AC cable is accepted for up to 500 V AC To comply with the EMC requirements of the CE mark use one of the approved cable types in section Recommende...

Page 53: ...0kW 4 2 2 0 2 3 95 2 3 70 35 R8 132kW 4 2 3 0 2 3 120 2 3 95 50 R8 160kW 4 1 The cable sizing is based on maximum parallel layout of 6 cables laid on a cable ladder side by side ambient temperature 30...

Page 54: ...ase conductor cross section less than 10 mm2 8 AWG or motors 30 kW 40 hp Not allowed in the USA PVC Corrugated or EMT cable with three phase conductors and a protective conductor is allowed for motor...

Page 55: ...4 Filling 5 Cable conductors 1 3 4 5 2 Sheath 1 Copper wire shield 2 Helix of copper tape or copper wire 3 Filling 4 Cable conductors 5 Conduit Couple separate parts of a conduit together bridge the...

Page 56: ...Germany is tested and approved by ABB Control panel cable In remote use the cable connecting the control panel to the drive must not exceed 100 m 330 ft If multiple drives are connected the total leng...

Page 57: ...ol cables must cross power cables make sure they are arranged at an angle as near to 90 degrees as possible Do not run extra cables through the drive Make sure that the cable trays have good electrica...

Page 58: ...nduit Ensure the installation of your application is in accordance with national and local codes Do not run input power cable and motor cable in the same conduit Use separate conduit for each motor ca...

Page 59: ...nput cabling and the drive upon a short circuit To protect the input cabling in short circuit situations install fuses or a suitable circuit breaker at the supply side of the cabling The drive is equi...

Page 60: ...unction to protect the unit against ground faults in the motor and motor cable This is not a personnel safety or a fire protection feature The ground fault protective function can be reduced with para...

Page 61: ...t much faster than it takes for the contactor to open its contacts When the contactor starts opening while the drive controls the motor the vector control will try to maintain the load current by imme...

Page 62: ...rive U1 Drive output contactor K5 Switching the motor power supply from drive to direct on line 1 Stop the drive and the motor with the drive control panel drive in local control mode or with the exte...

Page 63: ...ads relays contactors motors cause voltage transients when switched off It is highly recommended that inductive loads are equipped with noise attenuating circuits varistors RC filters AC or diodes DC...

Page 64: ...64...

Page 65: ...sconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Required tools To perform the electrical...

Page 66: ...sulation resistance of an ABB motor must exceed 100 Mohm reference value at 25 C 77 F For the insulation resistance of other motors consult the manufacturer s instructions Note Moisture inside the mot...

Page 67: ...be damaged Check from the table below if you have to disconnect the EMC filter EMC or ground to phase varistor VAR IT systems un grounded or high resistance groun ded 30 ohms 3 Corner grounded TN sys...

Page 68: ...ounding screw 3 4 Frames R4 R8 To disconnect the internal EMC filter or ground to phase varistor if needed do as follows 1 Switch off the power from the drive 2 Open the cover if not already opened Fo...

Page 69: ...he varistor screw R4 3 3 4 3 3 4 R5 3 3 4 3 3 4 R5 2 Open the cover if not already opened For frames R4 R6 see page 82 For frames R6 R8 see page 86 3 To disconnect the internal EMC filter remove the t...

Page 70: ...ing PE cable 2a or a cable with a separate PE conductor 2b if the conductivity of the shield does not meet the requirements for the PE conductor see Selecting the power cables page 52 2 360 degree gro...

Page 71: ...is a symmetrically constructed grounding conductor on the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Do not...

Page 72: ...Warning If the drive is connected on an IT ungrounded system make sure that the EMC Filter and Varistor VAR is disconnected See page 71 Motor cable 2 Prepare the ends of the cable as illustrated in th...

Page 73: ...3 W Tighten the screws to the torque given below Input power cable 4 Prepare the ends of the cable as illustrated in the figure Note The bare shield will be grounded 360 degrees Mark the pigtail made...

Page 74: ...ct the twisted shield to the grounding terminal 6b and the PV input terminals to UDC and UDC 6c 80 Electrical installation 5 Connect the input power cable as follows Connect the twisted shield of the...

Page 75: ...10 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the motor cable shield 360 degrees at the lead through of the motor terminal box 7 Electrical install...

Page 76: ...on procedure frames R0 R2 1 Remove the front cover as follows Loosen the retaining screw with a screwdriver 1a Lift the cover from the bottom outwards 1b Warning If the drive is connected on an IT ung...

Page 77: ...n the screws to the torque given below Notes The screws are of different length Install them at the correct locations After reinstalling the grounding shelf you can make the 360 degree grounding for t...

Page 78: ...bf ft R R 2 5 4 5 1 8 3 3 6a 6c 6b 7a 7b 7c 6 Connect cable by the motor cable method mentioned in step 3 7 Ground the shield 360 degrees 7a 8 Connect the twisted shield to the grounding terminal 7b 9...

Page 79: ...lead through of the motor terminal box 8 8 12 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the motor cable shield 360 degrees at the lead through of t...

Page 80: ...etaining screws Slide the walls out 3 Remove the shroud on the power cable terminals by releasing the clips with a screwdriver and pulling the shroud out 4 Knock out holes in the shroud for the cables...

Page 81: ...otor cable to the right and the input power cable to the left 9 Connect the motor cable as follows Ground the shield 360 degrees under the grounding clamps Connect the twisted shield of the cable to t...

Page 82: ...the nut and turn it at least two rotations by hand WARNING Before using tools make sure that the nut screw is not cross threading Cross threading will damage the drive and cause danger Tighten the nut...

Page 83: ...plate and pre tighten the conductor Put the connector back onto the terminal post Start the combi screw and turn it at least two rotations by hand WARNING Before using tools make sure that the nut sc...

Page 84: ...d through of the motor terminal box 7 DC connection The UDC and UDC terminals in frames R4 R8 are for connecting photovoltaic PV panels Note For R6 R8 PV array input terminals must be connected throug...

Page 85: ...uts 19 RO1C Ready Run 9 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 9 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Int...

Page 86: ...360 degrees under the grounding clamp on the grounding shelf for the control cables 8 Input signal 9 Output signal Switches Position Description Switch Term BIAS off 1 Modbus link termination and bias...

Page 87: ...hown in the figure below PNP configuration for digital inputs Internal and external 24 V power supply connections for PNP configuration are shown in the figure below WARNING Do not connect the 24 V AC...

Page 88: ...AI2 Process actual value measurement or reference 0 4 20 mA Rin 100 ohm 6 AGND 10 24V Auxiliary voltage output non isolated 24 V DC max 250 mA 11 DGND 4 20 mA Two wire sensor transmitter P I X1 5 AI2...

Page 89: ...mbly does not fulfill the requirement the I O board terminals must be protected against contact and must not be connected to other equipment or the temperature sensor must be isolated from the I O ter...

Page 90: ...the control board Ground also the pair cable shields and grounding wire at the SCR terminal 5 Route the cable as shown in the figures R0 R2 page 91 and R6 R8 page 93 6 Connect the conductors to the ap...

Page 91: ...inals of the control board and tighten to 0 5 0 6 N m 0 4 lbf ft 11 Tie all control cables to the provided cable tie mounts Note Leave the other ends of the control cable shields unconnected or ground...

Page 92: ...arads eg 3 3 nF 630 V ly at both ends if they are in the same drop between the end points ose to the terminals as possible Twisting turbances caused by inductive coupling R3 R5 11 11 5 6 9 10 R3 0 5 0...

Page 93: ...Applicable frames Option slot Module R0 R2 Front option slot 1 I O extension BIO 01 R0 R8 Front option slot1 Fieldbus In R0 R2 frames fieldbus module can be also used with BIO 01 module To install a...

Page 94: ...astic locking tab down until it locks 6 Tighten the locking screw 7 Connect the applicable control cables according to Connecting the control cables on page 62 4 3 5 6 RIIO 01 132 Electrical installat...

Page 95: ...Reinstalling cover frames size R0 R2 1 Reinstall the cover 2 Tighten the retaining screw at the bottom with a screwdriver Electrical installation 103 Reinstalling covers Reinstalling cover frames size...

Page 96: ...over top in their counterparts on the housing and then press the cover 2 Tighten the two retaining screws with a screwdriver Connecting a PC To connect a PC to the drive there are two alternatives Use...

Page 97: ...nnected to the panel For information on using the Drive composer PC tool see Drive composer PC tool user s manual 3AUA0000094606 English 1 3b 2 3a 1 Lift the USB connector cover from bottom upwards 2...

Page 98: ...98...

Page 99: ...tions page 14 before you start the work Make sure that The ambient operating conditions including free space around the drive meet the specifications If the drive is connected to a network other than...

Page 100: ...een tightened Pull on the conductors to check The motor cable has been routed away from other cables No power factor compensation capacitors have been connected to the motor cable The control cables h...

Page 101: ...based on the assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual drive inspections to ensure the highest reliability and optimum perform...

Page 102: ...age 103 R R R R R R Auxiliary cooling fan for circuit boards R6 R8 See Replacing the auxiliary cooling fan frames R6 R8 page 106 R R R R Connections and environment O O O O O O O O O O O O O Quality o...

Page 103: ...ter Safety instructions page 11 Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Use a vacuum cleaner with antistatic hose and nozzle Using a normal vacu...

Page 104: ...fety instructions Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for 5 minutes and then make sure b...

Page 105: ...nstructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for 5 minutes and then make sure by measuring that there is no vol...

Page 106: ...h or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for 5 minutes and then make sure by measuring that there is no voltage See section Electrical safety precaution...

Page 107: ...ed for a year or more See section Type designation label page 34 for how to find out the manufacturing date from the serial number For information on reforming the capacitors see Converter module capa...

Page 108: ...table below describes the drive LED indications Drive LEDs POWER and FAULT on the front of the drive under the control panel panel cover If a control panel is attached to the drive switch to remote c...

Page 109: ...patible Check the control panel display Green Panel has no power Flickering Data transferred between the PC tool and drive through the USB connection of the control panel Active fault in the drive Red...

Page 110: ...110...

Page 111: ...tings Frame size Output ratings Max current DC input current Nominal In Drive Type ACQ80 04 Nominal use PN IN Imax A I1N Hp kW A A A 3 phases UN 400 V 380 480 V R0 1 0 75 2 6 3 2 2 12 2 6 0kW75 4 R0 1...

Page 112: ...n section Definitions page 112 Definitions Nominal voltage UN Nominal input current rms at 40 C 104 F I1 Maximum output current Available for two seconds at start Imax Nominal output current Maximum c...

Page 113: ...um size required is IN 12 0 A 0 66 18 18 A where 0 66 is the derating for 8 kHz switching frequency frames R0 R3 Altitude derating page 115 The derating factor for 1500 m is 1 1 10 000 m 1500 1000 m 0...

Page 114: ...output current is calculated by multiplying the current given in the rating table by the derating factor given in the table below Note If you change the minimum switching frequency with parameter 97 0...

Page 115: ...cable or drive are listed below Either fuse type can be used for frames R0 R8 if it operates rapidly enough The operating time depends on the supply network impedance and the cross sectional area and...

Page 116: ...480 045kW 4 1 170M3815 690 28500 200 105 0 700 055kW 4 1 170M3816 690 46500 250 145 0 1000 075kW 4 1 170M3817 690 68500 315 169 0 1280 090kW 4 1 170M3818 690 105000 350 206 0 1520 110kW 4 2 170M5809 6...

Page 117: ...00H160 500 185000 160 145 0 1700 075kW 4 0 OFAF000H250 500 600000 250 169 0 3300 090kW 4 1 OFAF000H315 500 710000 315 206 0 5500 110kW 4 1 OFAF000H355 500 920000 355 246 0 6400 132kW 4 2 OFAF000H425 5...

Page 118: ...0 15000 200 106 700 055kW 4 1 170M3816 690 28500 250 145 1000 075kW 4 1 170M3817 690 46500 315 169 1280 090kW 4 1 170M3818 690 68500 350 206 1520 110kW 4 2 170M5809 690 105000 450 246 2050 132kW 4 2 1...

Page 119: ...N A N A N A N A 20 S 203P B C Z 20 07kW5 4 N A N A N A N A 20 S 203P B C Z 25 011kW 4 N A N A N A N A 12 S 203P B C Z 32 015kW 4 N A N A N A N A 12 S 203P B C Z 40 18kW5 4 N A N A N A N A 12 S 203P B...

Page 120: ...e IP20 Weight H2 H1 D W kg mm mm mm mm 1 6 x 223 207 73 R0 1 9 x 223 207 97 R1 2 9 x 220 207 172 R2 14 9 x 490 229 203 R3 19 x 636 257 203 R4 28 3 600 719 296 203 R5 42 4 548 722 369 252 R6 54 600 839...

Page 121: ...on is from bottom to top The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O options and panel not in use and maximum lo...

Page 122: ...037kW 4 R5 62 280 1240 25 3 5 1215 045kW 4 R5 67 435 1510 25 3 5 1485 055kW 4 R6 67 435 1476 36 4 1 1440 075kW 4 R7 67 450 1976 36 4 1 1940 090kW 4 R7 67 550 2346 36 4 1 2310 110kW 4 R8 65 550 3336 3...

Page 123: ...4 9 8 50 22 1 30 300 MCM 150 3 25 R6 075kW 4 9 8 70 22 1 30 500 MCM 240 3 0 95 R7 090kW 4 9 8 70 22 1 30 500 MCM 240 3 0 95 R7 110kW 4 9 8 2x35 29 5 40 2x300MCM 2x150 2x1 0 2x50 R8 132kW 4 9 8 2x50 2...

Page 124: ...ems page 66 Network type 65 kA when protected by fuses given in the fuse tables Rated conditional short circuit current IEC 61439 1 47 to 63 Hz Frequency Max 3 of nominal phase to phase input voltage...

Page 125: ...990 300 990 300 R8 3AXD10000715646 xls A Note In multi motor system the sum of all motor cable lengths shall not exceed that given in the following table Conducted and radiated emissions of these moto...

Page 126: ...city of the outputs is 6 0W 250mA 24V minus the power taken by the option modules installed on the board 24 V DC output Term 10 Input type NPN PNP Digital inputs DI1 DI6 DI1 DI5 Terminal 13 17 Term 13...

Page 127: ...nd IN2 Term 37 and 38 Rin 2 47 kohm Maximum cable length 300 m 984 ft between activation switch K and drive control board see sections Wiring page 149 and Safety data page 160 STO cable EIA 485 male R...

Page 128: ...unding of frames R0 R2 X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 X6 19 RO1C 20 RO1A 21 RO1B X4 34 OUT1 36 SGND 37 IN1 38 IN2 Slot 1 Ground Slot 2 Installed with jumpers at the factory 128 Technical d...

Page 129: ...X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND...

Page 130: ...1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND 37 IN1 38 IN2 X10 40 24VAC DC in 41 24VAC DC in Ground Slot 1 Slot 2 Jumper installed at factory Auxi...

Page 131: ...to 2000 m 6561 ft above sea level with derating above 1000 m 3281 ft 400 V units 0 to 4000 m 13123 ft above sea level with derating above 1000 m 3281 ft For more informa tion see section Alti tude der...

Page 132: ...cording to ISTA 1A Max 100 m s2 330 ft s2 11 ms According to ISTA 1A Max 100 m s2 330 ft s2 11 ms Not allowed Shock ISTA 76 cm 30 in 76 cm 30 in Not allowed Free fall For R3 R8 Transportation in the p...

Page 133: ...e enclosure Plywood cardboard and molded pulp Foam cushions PE PP E bands PP Package The main parts of the drive can be recycled to preserve natural resources and energy Product parts and materials sh...

Page 134: ...e EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 A1 2012 covers requirements stated f...

Page 135: ...following provisions 1 For R0 R2 The optional EMC filter is selected according to the documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as...

Page 136: ...nherent suppression in transformers and cables is sufficient If in doubt the supply transformer with static screening between the primary and secondary windings can be used Low voltage Equipment Low v...

Page 137: ...Dimension drawings Contents of this chapter This chapter shows the dimension drawings of the ACQ80 04 The dimensions are given in millimeters and inches 10 Dimension drawings 137...

Page 138: ...parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL RICE_R0_MAIN_ASSEMBLY ASSEM Based on Prepared Henry Hua Zhao 08 Oct 16 Title DIMENSION D...

Page 139: ...A Initial Approval 10 Oct 16 Henry Hua Zhao 500000764631 Frame R1 IP20 A B A 1 1 B 1 1 Frame R2 IP20 1 A 2 3 4 5 6 7 8 B C D E F A B C D E F First angle projection Original drawing made with 3D CAD Se...

Page 140: ...Frame R3 IP20 140 Dimension drawings...

Page 141: ...ent and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL ACS5...

Page 142: ...all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFOR...

Page 143: ...in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL 3AXD5000003...

Page 144: ...ument and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL SS...

Page 145: ...10 Mar 16 DIMENSION DRAWING ASSEMBLY DRAWING 7 50 A3 Appr J Holappa 10 Mar 16 ACS530 R8 Resp dept Rev ind A AP Lang EN Cust Doc No Project name Doc No 3AXD50000037265 Sheet 1 DMS Number 3AXD100004906...

Page 146: ...146...

Page 147: ...tput stage A see the diagrams below thus preventing the drive from generating the torque required to rotate the motor If the motor is running when Safe torque off is activated it coasts to a stop The...

Page 148: ...r the process industry sector IEC 61511 1 2016 Adjustable speed electrical power drive systems Part 5 2 Safety require ments Functional IEC 61800 5 2 2016 EN 61800 5 2 2007 Safety of machinery Functio...

Page 149: ...Connection principle R0 R2 Connection with internal power supply OUT1 24 V DC IN1 IN2 SGND UDC UDC A K 2 1 3 4 Drive 1 Control board 2 Control logic 3 To motor 4 Activation switch K Connection with ex...

Page 150: ...g with internal power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND IN1 OUT1 IN2 SGND K 1 2 Drive 1 Safety PLC 2 Safety relay K Wiring with external power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND I...

Page 151: ...2 24 V DC IN1 IN2 34 35 36 37 38 Drive 1 Control board 2 Control logic 3 To motor 4 Activation switch K Connection with external power supply OUT1 24 V DC SGND STO UDC UDC A 2 1 3 4 OUT2 24 V DC IN1 I...

Page 152: ...V DC 1 OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO Drive 1 Safety PLC 2 Safety relay K Activation switch In the wiring diagrams the activation switch has the designation K This represents a component su...

Page 153: ...STO terminal causes a dangerous fault Therefore it is recommended to use a safety relay including wiring diagnostics or a wiring method shield grounding channel separation which reduces or eliminates...

Page 154: ...en this occurs Note This parameter does not affect the operation of the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon rem...

Page 155: ...rformed due to changes or maintenance shall be logged into the logbook Acceptance test procedure After wiring the Safe torque off function validate its operation as follows Action WARNING Follow the s...

Page 156: ...1 If the motor was running it should coast to a stop The drive generates a FA81 Safe Torque Off 1 loss fault indication see the firmware manual Give a start command to verify that the STO function blo...

Page 157: ...anent magnet or synchronous reluctance SynRM motors only In case of a multiple IGBT power semiconductor failure the drive can produce an alignment torque which maximally rotates the motor shaft by 180...

Page 158: ...rity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months The STO function of the drive does not contain any elec...

Page 159: ...unction is performed and the drive trips on an STO hardware failure fault An attempt to use the STO in a non redundant manner for example activating only one channel will trigger the same reaction See...

Page 160: ...E 05 3 92E 09 99 e 3 R7 20 80 1 3 3 90 8792 8 84E 05 3 69E 05 4 22E 09 99 e 3 R8 3AXD10000320081 D 3AXD10000015777 J The following temperature profile is used in safety value calculations 670 on off c...

Page 161: ...system to perform the specified safety function when a demand occurs IEC 61508 PFDavg Average frequency of dangerous failures per hour that is average frequency of a dangerous failure of a safety rel...

Page 162: ...162...

Page 163: ...th or damage to the equipment can occur BIO 01 product overview The BIO 01 front option module Option L515 is an I O extension module for R0 R2 frames and can also be used with any of the fieldbus opt...

Page 164: ...O 01 option module make sure that the chassis screw slider is in the top position After the option module is installed tighten the chassis screw and move the slider to the bottom position The BIO 01 o...

Page 165: ...rning Electrical installation See chapter Electrical installation page 65 If you configure the inputs set up the wiring accordingly The BIO 01 module has removable spring clamp terminals Use ferrules...

Page 166: ...mmon X DCOM Digital input common for all X DI1 Stop 0 Start 1 X DI2 Forward 0 Reverse 1 X Digital and analog I O extension BIO 01 DI3 Constant frequency speed selection DI4 Constant frequency speed se...

Page 167: ...r disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL 3AXD50000047453 ASSEM Based on Pre Customer Che App Cust Doc No Pro...

Page 168: ......

Page 169: ...by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our man...

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