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ABB ACQ550-U1-011A-6, User Manual

The ABB ACQ550-U1-011A-6 User Manual is a comprehensive guide that provides detailed instructions and information on operating and optimizing the product. This manual can be easily downloaded for free from manualshive.com, allowing users to access all the necessary information required to harness the full potential of this exceptional product.

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82

ACQ550-U1 User’s Manual

Parameters

6433

AL

2

RANGE

90

TO

0.0…100.0%

0.1%

-

Group 81: PFC CONTROL 

8103

REFERENCE

 

STEP

 1

0.0…100.0%

0.1%

0.0%

8104

REFERENCE

 

STEP

 2

0.0…100.0%

0.1%

0.0%

8105

REFERENCE

 

STEP

 3

0.0…100.0%

0.1%

0.0%

8109

START

 

FREQ

 1

0.0…500.0 Hz

0.1 Hz

-U1: 60.0 Hz

8110

START

 

FREQ

 2

0.0…500.0 Hz

0.1 Hz

-U1: 60.0 Hz

8111

START

 

FREQ

 3

0.0…500.0 Hz

0.1 Hz

-U1: 60.0 Hz

8112

LOW

 

FREQ

 1

0.0…500.0 Hz

0.1 Hz

-U1: 30.0 Hz

8113

LOW

 

FREQ

 2

0.0…500.0 Hz

0.1 Hz

-U1: 30.0 Hz

8114

LOW

 

FREQ

 3

0.0…500.0 Hz

0.1 Hz

-U1: 30.0 Hz

8115

AUX

 

MOT

 

START

 

D

0.0…3600.0 s

0.1 s

5.0 s

8116

AUX

 

MOT

 

STOP

 

D

0.0…3600.0 s

0.1 s

3.0 s

8117

NR

 

OF

 

AUX

 

MOT

0…4 1

1

8118

AUTOCHNG

 

INTERV

-0.1 =

TEST

 

MODE

, 0.0 =

NOT

 

SEL

, 

0.1…336.0 h

0.1 h

0.0 h  (

NOT SEL

)

8119

AUTOCHNG

 

LEVEL

0.0…100.0%

0.1%

50.0%

8120

INTERLOCKS

0…6

1

4 (

DI

4)

8121

REG

 

BYPASS

 

CTRL

0 =

NO

, 1 =

YES

1

0  (

NO

)

8122

PFC

 

START

 

DELAY

0.00…10.00 s

0.01 s

0.50 s

8123

PFC

 

ENABLE

0 =

NOT

 

SEL

, 1 =

ACTIVE

1

0  (

NOT SEL

)

8124

ACC

 

IN

 

AUX

 

STOP

0.0 =

NOT

 

SEL

, 0.1…1800.0 s

0.1 s

0.0 s (

NOT

 

SEL

)

8125

DEC

 

IN

 

AUX

 

START

0.0 =

NOT

 

SEL

, 0.1…1800.0 s

0.1 s

0.0 s (

NOT

 

SEL

)

8126

TMED

 

AUTOCHNG

0…4

1

0 (

NOT SEL

)

8127

MOTORS

1…7

1

2

8128

AUX

 

START

 

ORDER

1 =

EVEN

 

RUNTIME

, 2 =

RELAY

 

ORDER

1

1  (

EVEN

 

RUNTIME

)

Group 98: OPTIONS

9802

COMM

 

PROT

 

SEL

0 =

NOT

 

SEL

, 1 =

STD

 

MODBUS

, 

4 =

EXT FBA

, 5 =

BACNET

1

0  (

NOT SEL

)

Code

Name

Range

Resolution

Default

User

S

Summary of Contents for ACQ550-U1-011A-6

Page 1: ...ACQ550 User s Manual ACQ550 U1 Drives 1 200 hp ...

Page 2: ...ame size Code English FMK B R1 R1 100000990 FMK B R2 R2 100000992 FMK B R3 R3 100000994 FMK B R4 R4 100000996 REPL 01 Ethernet POWERLINK Adapter Module User s Manual 3AUA0000052289 English RETA 01 Ethernet Adapter Module User s Manual 3AFE64539736 English RETA 02 Ethernet Adapter Module User s Manual 3AFE68895383 English RPBA 01 PROFIBUS DP Adapter User s Manual 3AFE64504215 English SREA 01 Ethern...

Page 3: ...ACQ550 U1 Drives 1 200 hp User s Manual 3AUA0000145616 Rev C EN EFFECTIVE 3 15 2017 2017 ABB Oy All Rights Reserved ...

Page 4: ......

Page 5: ...NING The ACQ550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least 5 minutes to l...

Page 6: ...5 WARNING Do not attempt to install or remove EM1 EM3 F1 or F2 screws while power is applied to the drive s input terminals WARNING Do not control the motor with the disconnecting device disconnecting means instead use the control panel start and stop keys and or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying pow...

Page 7: ... WW control panel features 43 W WW control panel modes 44 Application macros ABB 2 wire macro 58 3 wire macro 59 Alternate macro 60 Motor Potentiometer macro 61 Hand Auto macro 62 PID Control macro 63 PFC macro 64 Connection examples of two wire and three wire sensors 65 User parameter sets 66 Macro default values for parameters 67 Parameters Complete parameter list 69 Complete parameter descripti...

Page 8: ...echnical data 248 Diagnostics Diagnostic displays 251 Correcting faults 252 Correcting alarms 258 Maintenance Maintenance intervals 261 Heatsink 261 Main fan replacement 262 Internal enclosure fan replacement 264 Capacitors 265 Control panel 265 Technical data Ratings 267 Input power connections 271 Motor connections 279 Brake components 285 Control connections 289 Efficiency 290 Cooling 291 Dimen...

Page 9: ...S550 U1 User s Manual 9 Table of contents Index Further information Product and service inquiries 315 Product training 315 Providing feedback on ABB Drives manuals 315 Document library on the Internet 315 ...

Page 10: ...10 ACS550 U1 User s Manual Table of contents ...

Page 11: ...e problems that the warranty does not cover Installation flow chart The installation of the ACQ550 adjustable speed AC drive follows the outline below The steps must be carried out in the order shown At the right of each step are references to the detailed information needed for the correct installation of the drive Task See PREPARE for installation Preparing for installation on page 12 PREPARE th...

Page 12: ... the shipping label to verify that all parts have been received Drive identification Drive labels To determine the type of drive you are installing refer to either serial number label attached on upper part of the chokeplate between the mounting holes or type designation label attached on the heat sink on the right side of the drive cover Two examples of the type designation label are given below ...

Page 13: ...ased on the drive s Voltage rating Serial number The format of the drive serial number shown on the labels is described below Serial number is of format CYYWWXXXXX where C Country of manufacture YY Year of manufacture WW Week of manufacture 01 02 03 for week 1 week 2 week 3 XXXXX Integer starting every week from 00001 AC Standard Drive 550 product series Construction region specific Output current...

Page 14: ...meets the environmental requirements To prevent damage prior to installation store and transport the drive according to the environmental requirements specified for storage and transportation See section Ambient conditions on page 296 Motor specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this range 0 2 2 0 I2hd I2hd drive heavy duty current T...

Page 15: ... plate or hood see the note in chapter Technical data page 300 Suitable mounting location Confirm that the mounting location meets the following constraints The drive must be mounted vertically on a smooth solid surface and in a suitable environment as defined above For horizontal installation contact your local ABB representative for more information The minimum space requirements for the drive a...

Page 16: ...holes Note Frame sizes R3 and R4 have four holes along the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance Note ACS400 drives can be replaced using the original mounting holes For R1 and R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the inside mounting holes on the top of ACQ550 drives match ACS400 mounts Frame size...

Page 17: ...2 Loosen the captive screw at the top 3 Pull near the top to remove the cover IP54 UL type 12 1 If hood is present Remove screws 2 holding hood in place 2 If hood is present Slide hood up and off of the cover 3 Loosen the captive screws around the edge of the cover 4 Remove the cover 3 IP2000 1 2 3 4 1 2 FM R6 1 R1 R5 ...

Page 18: ...gs are required in the holes provided for access to the drive mounting slots 1 As required for access remove the rubber plugs Push plugs out from the back of the drive 2 R5 R6 Align the sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the ACQ550 onto the mounting screws or bolts and securely tighten in all four corners Note Lift the ACQ55...

Page 19: ...e on page 283 In general Follow local codes for cable size Keep these four classes of wiring separated input power wiring motor wiring control communications wiring and braking unit wiring When installing input power and motor wiring refer to the following as appropriate To locate input power and motor connection terminals see section Power connection diagrams on page 21 For specifications on powe...

Page 20: ... on page 24 Control connections on page 289 Application macros on page 57 Complete parameter descriptions on page 83 Embedded fieldbus on page 177 Fieldbus adapter on page 229 Frame size Terminal Description Braking accessory R1 R2 BRK BRK Braking resistor Braking resistor See section Brake components on page 285 R3 R4 R5 R6 UDC UDC DC bus Contact your ABB representative to order either braking un...

Page 21: ... Optional module 2 GND Power output to motor Power input EM1 X1 Analog inputs and outputs X1 Digital inputs X1 Relay outputs J2 ON off position on position for RS485 termination and 10 V ref voltage output and 24 V aux voltage output PE U1 V1 W1 U2 V2 W2 Optional braking Frame size Terminal labels Brake options R1 R2 BRK BRK Brake resistor R3 R4 UDC UDC Braking unit Chopper and resistor RS485 R5 R...

Page 22: ...e drive on IT systems and corner grounded TN systems see section Disconnecting the internal EMC filter on page 23 GND Power input PE U1 V1 W1 Optional braking Frame size Terminal labels Brake options R5 R6 UDC UDC Braking unit Chopper and resistor X0011 F2 Power input PE U1 V1 W1 F1 F2 X0013 Power output to motor U2 V2 W2 R5 R6 GND GND Power output to motor U2 V2 W2 F1 ...

Page 23: ...e frame size For more information on the different system types see IT systems on page 276 and Corner grounded TN systems on page 275 The locations of screws EM1 and EM3 are shown in the diagram on page 21 The locations of screws F1 and F2 are shown in the diagram on page 22 Frame sizes Screw Symmetrically grounded TN systems TN S systems Corner grounded TN systems IT systems ungrounded or high re...

Page 24: ...gnd through 1 Mohm 7 AO1 Analog output programmable Default2 frequency 0 20 mA load 500 ohm Accuracy 3 8 AO2 Analog output programmable Default2 current 0 20 mA load 500 ohm Accuracy 3 9 AGND Analog output circuit common connected internally to chassis gnd through 1 Mohm 10 24V Auxiliary voltage output 24 V DC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common c...

Page 25: ...fulfil the requirements and the installation site is below 2000 m 6562 ft You can wire the digital input terminals in either a PNP or NPN configuration 19 RO1C Relay output 1 programmable Default2 Ready Maximum 250 V AC 30 V DC 2 A Minimum 500 mW 12 V 10 mA 20 RO1A 21 RO1B 22 RO2C Relay output 2 programmable Default2 Running Maximum 250 V AC 30 V DC 2 A Minimum 500 mW 12 V 10 mA 23 RO2A 24 RO2B 25...

Page 26: ...to the drive output terminals U2 V2 W2 2 Measure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 500 V DC The insulation resistance of an ABB motor must exceed 10 Mohm reference value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casin...

Page 27: ...the table on the right for tightening torques Note For R6 frame size refer to section Power terminal considerations R6 frame size on page 277 7 Connect the bundle pig tail created from the motor cable shield to the GND terminal 8 Install conduit gland box and tighten the cable clamps 9 Install the cable clamp s for the control cable s Power motor cables and clamps not shown in the figure 10 Strip ...

Page 28: ...ction Power terminal considerations R6 frame size on page 277 8 Route the control cable through the conduit must be separate from input power and motor conduit runs 9 Strip the control cable sheathing and twist the copper shield into a bundle pig tail 10 Connect the ground shield bundle pig tail for digital and analog I O cables at X1 1 Ground only at the drive end 11 Strip and connect the individ...

Page 29: ...ng at the cable clamp 4 Route both cables through the clamps and tighten the clamps 5 Strip and connect the power motor wires and the power ground wire to the drive terminals See the table on the right for tightening torques Note For R6 frame size refer to section Power terminal considerations R6 frame size on page 277 6 Connect the bundle pig tail created from the motor cable shield to the GND te...

Page 30: ...le on the right for tightening torques Note For R6 frame size refer to section Power terminal considerations R6 frame size on page 277 7 Route the control cable through the conduit 8 Strip the control cable sheathing and twist the copper shield into a bundle pig tail 9 Connect the ground shield bundle pig tail for digital and analog I O cables at X1 1 Ground only at the drive end 10 Strip and conn...

Page 31: ...e 23 The drive is properly grounded The input power mains voltage matches the drive nominal input voltage The input power mains connections at U1 V1 and W1 are connected and tightened as specified The input power mains fuses are installed The motor connections at U2 V2 and W2 are connected and tightened as specified The motor cable is routed away from other cables NO power factor compensation capa...

Page 32: ...captive screws around the edge of the cover 3 Slide the hood down over the top of the cover Only needed for UL type 12 installations 4 Install the two screws that attach the hood Only needed for UL type 12 installations 5 Install the control panel Note The control panel window must be closed to comply with IP54 UL type 12 6 Optional Add a lock not supplied to secure the control panel window 7 Cont...

Page 33: ...ough all essential settings to be done In the limited start up the drive gives no guidance you go through the very basic settings by following the instructions given in the manual How to perform the guided start up Before you start ensure that you have the motor nameplate data on hand SAFETY The start up may only be carried out by a qualified electrician The safety instructions given in chapter Sa...

Page 34: ...tant Note At any time if you press the Start up Assistant is stopped and the display goes to the Output mode After completing a set up task the Start up Assistant defaults to application macro PID control Press when is highlighted to continue with the suggested task Press key to highlight and then press to move to the following task without doing the suggested task Press to stop the Start up Assis...

Page 35: ...achine if there is a risk of damage in case of incorrect direction of rotation or an ID Run can be performed during the drive start up ID Run is essential only in applications that require the ultimate in motor control accuracy POWER UP Apply input power Select MENU to enter the main menu Select the Parameters mode with keys and select ENTER to select the Parameters mode Select the Start Up Data g...

Page 36: ...rent of the drive when the drive is used for test purposes with no motor connected Press keys to change the parameter value Select SAVE to store the modified value or select CANCEL to leave the set mode Any modifications not saved are cancelled Select EXIT to return to the listing of parameter groups Similarly enter the motor data from the motor nameplate Note Set the motor data to exactly the sam...

Page 37: ...et to 1 or 2 VECTOR SPEED or parameter 9904 is set to 3 SCALAR FREQ and parameter 2101 is set to 3 SCALAR FLYST or 5 FLY BOOST If your selection is 0 OFF IDMAGN move to the next step Value 1 ON which performs a separate ID Run should be selected if vector control mode is used parameter 9904 1 or 2 VECTOR SPEED the operation point is near zero speed and or operation at torque range above the motor ...

Page 38: ... at the motor connection box Verify your work by applying input power and repeating the check as described above SPEED LIMITS AND ACCELERATION DECELERATION TIMES Set the minimum speed parameter 2001 Set the maximum speed parameter 2002 Set the acceleration time 1 parameter 2202 Note Check also acceleration time 2 parameter 2205 if two acceleration times will be used in the application Set the dece...

Page 39: ...gram given for the ABB Standard macro See section ABB 2 wire macro on page 58 Ensure that the drive is in remote control In remote control the panel display shows text AUTO STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on ACQ Control Panel The arrow starts rotating It is dotted until the setpoint is reached Regulate the drive output frequency motor speed by a...

Page 40: ...d after the ID Run it must be repeated ID Run procedure The general parameter setting procedure is not repeated here For ACQ Control Panel see page 47 in chapter Control panel PRE CHECK WARNING The motor will run at up to approximately 50 80 of the nominal speed during the ID Run The motor will rotate in the forward direction Ensure that it is safe to run the motor before performing the ID Run De ...

Page 41: ...the display that was shown when you started the ID Run and the alarm display presented on the right In general it is recommended not to press any control panel keys during the ID Run However you can stop the ID Run at any time by pressing After the ID Run is completed the alarm display is not shown any more If the ID Run fails the fault display presented on the right is shown SAVE 9910 ID RUN PAR ...

Page 42: ...42 ACQ550 U1 User s Manual Start up control with I O and ID Run ...

Page 43: ...Copy function for moving parameters to other ACQ550 drives Backup function for saving parameter sets Context sensitive help Real time clock General display features Soft key functions The soft key functions are defined by text displayed just above each key Display contrast To adjust display contrast simultaneously press and or as appropriate Status LED UP SOFT KEY 1 DOWN OFF SOFT KEY 2 HELP always...

Page 44: ...of the drive HAND Indicates that the drive control is local that is from the control panel AUTO Indicates that the drive control is remote such as the basic I O X1 or fieldbus Indicates the drive and motor rotation status as follows Upper right shows the active reference Middle Using parameter group 34 the middle of the LCD display can be configured to display One to three parameter values The def...

Page 45: ...Pressing the HAND button switches the drive to hand control while keeping the drive running Pressing the OFF button switches to hand control and stops the drive To switch back to auto control AUTO press and hold the button Hand Auto Off To start the drive press the HAND or AUTO buttons to stop the drive press the OFF button Reference To modify the reference only possible if the display in the uppe...

Page 46: ...ault Functions Note To restore the default factory settings select the application macro PID CONTROL Default 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter 5 Press the UP DOWN buttons to change the parameter value 6 Select SAVE to store the modified value or ...

Page 47: ...the relevant drive parameters Depending on the selection made in the Application task parameter 9902 APPLIC MACRO the Start up Assistant decides which consequent tasks it suggests 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the UP DOWN buttons and select ENTER 3 Scroll to START UP ASSISTANT with the UP DOWN buttons and select SEL Select to answer Do you want to use the START UP A...

Page 48: ...2 Selecting between EXT1 and EXT2 Defining the direction control Defining the start and stop modes Selecting the use of Run Enable signal Timed functions Setting the timed functions Selecting the timed start stop control for external control locations EXT1 and EXT2 Selecting timed EXT1 EXT2 control Activation of timed constant speed 1 Selecting timed function status indicated through relay output ...

Page 49: ...another The parameters are uploaded from a drive to the control panel and downloaded from the control panel to another drive Two options are available Par Backup Mode The ACQ Control Panel can store a full set of drive parameters The Par Backup Mode has these functions Upload to Panel Copies all parameters from the drive to the Control Panel This includes user sets of parameters if defined and int...

Page 50: ...he control panel returns to the PAR BACKUP menu Select EXIT to return to the main menu Now you can disconnect the panel 1 Select MENU to enter the menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Scroll to Download to drive all and select SEL 4 The text Restoring parameters is displayed Select ABORT if you want to stop the process 5 After the download stops the message Parameter download succes...

Page 51: ...drive and motor sizes do not need to be the same To download application to drive follow these steps Download User Set 1 Copies USER S1 parameters user sets are saved using parameter 9902 APPLIC MACRO from the Control Panel to the drive Download User Set 2 Copies USER S2 parameters from the Control Panel to the drive 1 Select MENU to enter the menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Sc...

Page 52: ... view and edit each item as follows 1 Highlight an item type in the Differences List left screen below and press SEL to see the details for the selected type right screen below In the above right details screen The first item that requires editing is automatically highlighted and includes details In general the first item listed in the details is the value defined by the backup file The second ite...

Page 53: ...nly between drives of the same type ACQ Water ACS industrial or ACH HVAC Too many differences The remedy is to manually define a new set or upload the set from a drive that more closely resembles the target drive Note If upload or download of parameters is aborted the partial parameter set is not implemented TIME DATE Set Mode The TIME DATE Set Mode is used for setting the time and date for the in...

Page 54: ...are displayed Select a format with the UP DOWN buttons and select SEL to confirm the selection 9 Scroll to Set Date with the UP DOWN buttons and select SEL 10 Change the days months and year with the UP DOWN buttons and select OK to save the values The active value is displayed in inverted color 11 Scroll to Date Format with the UP DOWN buttons and select SEL 12 The Date formats are displayed Sele...

Page 55: ...h the UP DOWN buttons and select ENTER 3 Scroll to the I O setting you want to view with the UP DOWN buttons and select SEL 4 Select the setting you want to view with the UP DOWN buttons and select OK 5 You can change the value with the UP DOWN buttons and save it by selecting SAVE If you do not want to change the setting select CANCEL 6 Select EXIT to return to the main menu ...

Page 56: ...56 ACQ550 U1 User s Manual Control panel ...

Page 57: ...ULT TIME 9802 COMM PROT SEL Group 53 EFB PROTOCOL parameters Group 29 MAINTENANCE TRIG parameters After selecting a macro you can make additional parameter changes manually with the control panel You enable application macros by setting the value for parameter 9902 APPLIC MACRO By default 6 PID CONTROL is the enabled macro The following sections describe each of the application macros and provide ...

Page 58: ...0 V DC Output frequency 0 20 mA Start Stop Activate to start Fwd Rev Activate to reverse rotation direction Constant speed selection2 Constant speed selection2 Ramp pair selection Activate to select 2nd acc dec ramp pair Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Note 1 The external reference is used as ...

Page 59: ...al speed reference 1 0 10 V Reference voltage 10 V DC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common...

Page 60: ... 10 V Reference voltage 10 V DC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog outpu...

Page 61: ...rence1 Reference down Activation decreases the reference1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output circuit common Auxiliary voltage output 24 V DC Aux...

Page 62: ...s rotation direction EXT1 EXT2 Selection Activation selects auto control Forward Reverse Auto Activation reverses rotation direction Start Stop Auto Activation starts the drive Run enable Deactivation always stops the drive External reference 1 0 10 V Hand Control Reference voltage 10 V DC Motor output speed 0 20 mA Output current 0 20 mA Analog input circuit common Analog output circuit common Au...

Page 63: ...ctivation selects PID control Constant speed selection 2 Not used in PID control 2 Start Stop PID Activation starts the drive Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID 0 10 V1 Reference voltage 10 V DC Motor output speed 0 20 mA Output current 0 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 V DC Auxiliary volt...

Page 64: ...drive Start Stop PFC Activation starts the drive Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID PFC 0 10 V1 Reference voltage 10 V DC Output frequency 0 20 mA Actual 1 PI controller actual value 0 4 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 V DC Auxiliary voltage output common Digital input common for all Signa...

Page 65: ... sensor transmitter supplied by the drive auxiliary voltage output X1 control board 5 AI2 Process actual value measurement 0 4 20 mA Rin 100 ohm 6 AGND X1 control board 10 24 V Auxiliary voltage output non isolated 24 V DC 250 mA 11 GND P I 4 20 mA X1 control board 5 AI2 Process actual value measurement 0 4 20 mA Rin 100 ohm 6 AGND X1 control board 10 24 V Auxiliary voltage output non isolated 24 ...

Page 66: ... but it is not done yet Save the parameter settings and the results of the motor identification to the permanent memory by changing parameter 9902 to 1 USER S1 SAVE Press ACQ Control Panel To load User Parameter Set 1 Change parameter 9902 to 0 USER S1 LOAD Press ACQ Control Panel The user parameter set can also be switched through digital inputs see parameter 1605 Note Loading the user parameter ...

Page 67: ...SEL 9 DI3 4 10 DI4 5 9 DI3 4 5 DI5 0 NOT SEL 9 DI3 4 0 NOT SEL 1304 MINIMUM AI2 0 0 0 0 0 0 0 0 20 0 20 0 20 0 1401 RELAY OUTPUT 1 1 READY 1 READY 1 READY 1 READY 1 READY 1 READY 2 RUN 1402 RELAY OUTPUT 2 2 RUN 2 RUN 2 RUN 2 RUN 2 RUN 2 RUN 3 FAULT 1 1403 RELAY OUTPUT 3 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 31 PFC 1501 AO1 CONTENT SEL 103 0103 OUTPUT FREQ 102 0102 SPEED 102 0...

Page 68: ...68 ACQ550 U1 User s Manual Application macros ...

Page 69: ...8 862 V U1 yyyy 6 575 V 9906 MOTOR NOM CURR 0 2 I2hd 2 0 I2hd 0 1 A 1 0 I2hd 9907 MOTOR NOM FREQ 10 0 500 0 Hz 0 1 Hz U1 60 0 Hz 9908 MOTOR NOM SPEED 50 30000 rpm 1 rpm Size dependent 9909 MOTOR NOM POWER 0 2 3 0 Phd U1 0 1 hp 1 0 Phd 9910 ID RUN 0 OFF IDMAGN 1 ON 1 0 OFF IDMAGN 9915 MOTOR COSPHI 0 IDENTIFIED 0 01 0 97 0 01 0 IDENTIFIED Group 01 OPERATING DATA 0101 SPEED DIR 30000 30000 rpm 1 rpm ...

Page 70: ...ined by par 4206 and 4207 0134 COMM RO WORD 0 65535 1 0135 COMM VALUE 1 32768 32767 1 0136 COMM VALUE 2 32768 32767 1 0137 PROCESS VAR 1 1 0138 PROCESS VAR 2 1 0139 PROCESS VAR 3 1 0140 RUN TIME 0 00 499 99 kh 0 01 kh 0141 MWH COUNTER 0 65535 MWh 1 MWh 0142 REVOLUTION CNTR 0 65535 Mrev 1 Mrev 0143 DRIVE ON TIME HI 0 65535 days 1 day 0144 DRIVE ON TIME LO 00 00 00 23 59 58 1 2 s 0145 MOTOR TEMP Par...

Page 71: ...IOUS FAULT 2 As par 0401 1 0 Group 10 START STOP DIR 1001 EXT1 COMMANDS 0 14 1 2 DI1 2 1002 EXT2 COMMANDS 0 14 1 0 NOT SEL 1003 DIRECTION 1 FORWARD 2 REVERSE 3 REQUEST 1 1 FORWARD 1004 JOGGING SEL 6 6 1 0 NOT SEL Group 11 REFERENCE SELECT 1101 KEYPAD REF SEL 1 REF1 Hz rpm 2 REF2 1 1 REF1 Hz rpm 1102 EXT1 EXT2 SEL 6 12 1 0 EXT1 1103 REF1 SELECT 0 17 20 21 1 1 AI1 1104 REF1 MIN 0 0 500 0 Hz 0 30000 ...

Page 72: ...s 0 1 s 0 0 s 1407 RO 2 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1408 RO 3 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1409 RO 3 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1410 RELAY OUTPUT 4 0 44 46 47 52 1 0 NOT SEL 1411 RELAY OUTPUT 5 0 44 46 47 52 1 0 NOT SEL 1412 RELAY OUTPUT 6 0 44 46 47 52 1 0 NOT SEL 1413 RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1415 RO 5 ON DELAY 0 0 36...

Page 73: ...1 8 I2hd 2005 OVERVOLT CTRL 0 DISABLE 1 ENABLE 1 1 ENABLE 2006 UNDERVOLT CTRL 0 DISABLE 1 ENABLE TIME 2 ENABLE 1 1 ENABLE TIME 2007 MINIMUM FREQ 500 0 500 0 Hz 0 1 Hz 0 0 Hz 2008 MAXIMUM FREQ 0 0 500 0 Hz 0 1 Hz U1 60 0 62 0 Hz 2013 MIN TORQUE SEL 6 7 1 0 MIN TORQUE 1 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 2015 MIN TORQUE 1 600 0 0 0 0 1 300 0 2016 MIN TORQUE 2 600 0 0 0 0 1 300 0 2017 MAX TORQU...

Page 74: ...D 2 LO 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2505 CRIT SPEED 2 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2506 CRIT SPEED 3 LO 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2507 CRIT SPEED 3 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm Group 26 MOTOR CONTROL 2601 FLUX OPT ENABLE 0 OFF 1 ON 1 1 ON 2602 FLUX BRAKING 0 OFF 1 ON 1 0 OFF 2603 IR COMP VOLT 0 0 100 0...

Page 75: ...1 AI1 FAULT LIMIT 0 0 100 0 0 1 0 0 3022 AI2 FAULT LIMIT 0 0 100 0 0 1 0 0 3023 WIRING FAULT 0 DISABLE 1 ENABLE 1 1 ENABLE 3024 CB TEMP FAULT 0 DISABLE 1 ENABLE 1 1 ENABLE 3028 EARTH FAULT LVL 1 LOW 2 MEDIUM 3 HIGH 1 1 LOW Group 31 AUTOMATIC RESET 3101 NUMBER OF TRIALS 0 5 1 5 3102 TRIAL TIME 1 0 600 0 s 0 1 s 30 0 s 3103 DELAY TIME 0 0 120 0 s 0 1 s 6 0 s 3104 AR OVERCURRENT 0 DISABLE 1 ENABLE 1 ...

Page 76: ... selected with par 3401 3406 OUTPUT1 MIN Depends on the signal selected with par 3401 3407 OUTPUT1 MAX Depends on the signal selected with par 3401 3408 SIGNAL2 PARAM 100 NOT SELECTED 101 178 1 104 parameter 0104 CURRENT 3409 SIGNAL2 MIN Depends on the signal selected with par 3408 3410 SIGNAL2 MAX Depends on the signal selected with par 3408 3411 OUTPUT2 DSP FORM 0 9 1 9 DIRECT 3412 OUTPUT2 UNIT ...

Page 77: ... MONDAY 3610 START TIME 3 00 00 00 23 59 58 2 s 00 00 00 3611 STOP TIME 3 00 00 00 23 59 58 2 s 00 00 00 3612 START DAY 3 1 7 1 1 MONDAY 3613 STOP DAY 3 1 7 1 1 MONDAY 3614 START TIME 4 00 00 00 23 59 58 2 s 00 00 00 3615 STOP TIME 4 00 00 00 23 59 58 2 s 00 00 00 3616 START DAY 4 1 7 1 1 MONDAY 3617 STOP DAY 4 1 7 1 1 MONDAY 3622 BOOSTER SEL 6 6 1 0 NOT SEL 3623 BOOSTER TIME 00 00 00 23 59 58 2 s...

Page 78: ...INT MIN 500 0 500 0 0 1 0 0 4013 SETPOINT MAX 500 0 500 0 0 1 100 0 4014 FBK SEL 1 13 1 1 ACT1 4015 FBK MULTIPLIER 0 000 NOT SEL 32 768 32 767 0 001 0 000 NOT SEL 4016 ACT1 INPUT 1 7 1 2 AI2 4017 ACT2 INPUT 1 7 1 2 AI2 4018 ACT1 MINIMUM 1000 1000 1 0 4019 ACT1 MAXIMUM 1000 1000 1 100 4020 ACT2 MINIMUM 1000 1000 1 0 4021 ACT2 MAXIMUM 1000 1000 1 100 4022 SLEEP SELECTION 6 7 1 0 NOT SEL 4023 PID SLE...

Page 79: ...5 WAKE UP DEV Unit and scale defined by par 4106 and 4107 0 0 4126 WAKE UP DELAY 0 00 60 00 s 0 01 s 0 50 s Group 42 EXT TRIM PID 4201 GAIN 0 1 100 0 0 1 1 0 4202 INTEGRATION TIME 0 0 NOT SEL 0 1 3600 0 s 0 1 s 60 0 s 4203 DERIVATION TIME 0 0 10 0 s 0 1 s 0 0 s 4204 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0 s 4205 ERROR VALUE INV 0 NO 1 YES 1 0 NO 4206 UNITS 0 127 1 4 4207 UNIT SCALE 0 4 1 1 4208 0 VA...

Page 80: ... 0 5131 FBA STATUS 0 6 1 0 IDLE 5132 FBA CPI FW REV 0000 FFFF hex 1 0 5133 FBA APPL FW REV 0000 FFFF hex 1 0 Group 52 PANEL COMM 5201 STATION ID 1 247 1 1 5202 BAUD RATE 9 6 19 2 38 4 57 6 115 2 kbits s 9 6 kbits s 5203 PARITY 0 8 NONE 1 1 8 NONE 2 2 8 EVEN 1 3 8 ODD 1 1 0 8 NONE 1 5204 OK MESSAGES 0 65535 1 5205 PARITY ERRORS 0 65535 1 5206 FRAME ERRORS 0 65535 1 5207 BUFFER OVERRUNS 0 65535 1 52...

Page 81: ...e hh mm ss 2 s 6409 CURRENT AT PEAK 0 0 6553 5 A 0 1 A 6410 UDC AT PEAK 0 65535 V 1 V 6411 FREQ AT PEAK 0 0 6553 5 Hz 0 1 Hz 6412 TIME OF RESET 1 Date dd mm yy power on time in days 1 d 6413 TIME OF RESET 2 Time hh mm ss 2 s 6414 AL1RANGE0TO10 0 0 100 0 0 1 6415 AL1RANGE10TO20 0 0 100 0 0 1 6416 AL1RANGE20TO30 0 0 100 0 0 1 6417 AL1RANGE30TO40 0 0 100 0 0 1 6418 AL1RANGE40TO50 0 0 100 0 0 1 6419 A...

Page 82: ...0 s 8116 AUX MOT STOP D 0 0 3600 0 s 0 1 s 3 0 s 8117 NR OF AUX MOT 0 4 1 1 8118 AUTOCHNG INTERV 0 1 TEST MODE 0 0 NOT SEL 0 1 336 0 h 0 1 h 0 0 h NOT SEL 8119 AUTOCHNG LEVEL 0 0 100 0 0 1 50 0 8120 INTERLOCKS 0 6 1 4 DI4 8121 REG BYPASS CTRL 0 NO 1 YES 1 0 NO 8122 PFC START DELAY 0 00 10 00 s 0 01 s 0 50 s 8123 PFC ENABLE 0 NOT SEL 1 ACTIVE 1 0 NOT SEL 8124 ACC IN AUX STOP 0 0 NOT SEL 0 1 1800 0 ...

Page 83: ... is greater than the maximum speed 3 SCALAR FREQ scalar control mode Default Reference 1 is frequency reference in Hz Reference 2 is frequency reference in 100 is absolute maximum frequency equal to the value of parameter 2008 MAXIMUM FREQ or 2007 MINIMUM FREQ if the absolute value of the minimum speed is greater than the maximum speed 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must equ...

Page 84: ...15 s at zero speed motor not rotating The model is recalculated always at start after motor parameter changes Parameter 9904 1 or 2 VECTOR SPEED Identification magnetization is performed Parameter 9904 3 SCALAR FREQ and parameter 2101 3 SCALAR FLYST or 5 FLY BOOST Identification magnetization is performed Parameter 9904 3 SCALAR FREQ and parameter 2101 has other value than 3 SCALAR FLYST or 5 FLY ...

Page 85: ...on motor shaft in of motor nominal torque Shown by default in the control panel Output mode 0106 POWER The measured motor power in kW 0107 DC BUS VOLTAGE The DC bus voltage in V DC as measured by the ACQ550 0109 OUTPUT VOLTAGE The voltage applied to the motor 0110 DRIVE TEMP The temperature of the drive power transistors in degrees Celsius 0111 EXTERNAL REF 1 External reference REF1 in rpm or Hz u...

Page 86: ...er 1 output value in 0127 PID 2 OUTPUT The PID controller 2 output value in 0128 PID 1 SETPNT The PID 1 controller setpoint signal Units and scale defined by PID parameters 0129 PID 2 SETPNT The PID 2 controller setpoint signal Units and scale defined by PID parameters 0130 PID 1 FBK The PID 1 controller feedback signal Units and scale defined by PID parameters 0131 PID 2 FBK The PID 2 controller ...

Page 87: ... TEMP Motor temperature in degrees Celsius PTC resistance in ohms Applies only if motor temperature sensor is set up See parameter 3501 0150 CB TEMP Temperature of the drive control board in degrees Celsius 0153 MOT THERM STRESS Estimated rise of the motor temperature Value equals to the estimated motor thermal stress as a percentage of the motor temperature trip level 0158 PID COMM VALUE 1 Data r...

Page 88: ...ll energy calculators at the same time Local energy price is set with parameter 4502 ENERGY PRICE See Group 45 ENERGY SAVING 0177 SAVED AMOUNT 2 Energy saved in local currency in thousand currency units Eg value 5 means 5000 currency units See the note on page 156 The counter value is accumulated till it reaches 65535 the counter does not roll over See parameter 0176 SAVED AMOUNT 1 0178 SAVED CO2 ...

Page 89: ...ation to the fieldbus controller The status consists of two Status Words The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in Bit 15 displays as 8000 0304 FB STS WORD 2 Read only copy of the Status Word 2 See parameter 0303 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF 2 REVERSE START_DISABLE1 3 L...

Page 90: ...and a 1 in Bit 15 displays as 8000 0309 ALARM WORD 2 See parameter 0308 Code Description Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS ENCODER ERR Reserved 7 AI2 LOSS OVERSPE...

Page 91: ...red Either as Real time in format hh mm ss if real time clock is operating The time since power on minus the whole days reported in 0402 in format hh mm ss if real time clock is not used or was not set 0404 SPEED AT FLT The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT The frequency Hz at the time the last fault occurred 0406 VOLTAGE AT FLT The DC bus voltage V at the time t...

Page 92: ...activated Reverse de activated Forward 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a normally open push button connected to digital input DI1 In order to start the drive the digital input DI3 must be activated prior to the pulse in DI1 Start R...

Page 93: ...tion Jogging uses Constant Speed 7 parameter 1208 for speed reference and ramp pair 2 parameters 2205 and 2206 for accelerating and decelerating When the jogging activation signal is lost the drive uses ramp stop to decelerate to zero speed even if coast stop is used in normal operation parameter 2102 The jogging status can be parameterized to relay outputs parameter 1401 The jogging status is als...

Page 94: ...activated EXT1 See Group 36 TIMED FUNCTIONS 10 12 TIMED FUNC 2 4 Assigns control to EXT1 or EXT2 based on the state of the Timed Function See TIMED FUNC 1 above 1 DI1 INV Assigns control to EXT1 or EXT2 based on the state of DI1 DI1 activated EXT1 DI1 de activated EXT2 2 6 DI2 INV DI6 INV Assigns control to EXT1 or EXT2 based on the state of the selected digital input See DI1 INV above 1103 REF1 S...

Page 95: ...1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 15 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 16 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 17 ...

Page 96: ...roup 41 PROCESS PID SET 2 20 21 Same as for parameter 1103 REF1 SELECT 1107 REF2 MIN Sets the minimum for external reference 2 The minimum analog input signal in volts or amperes corresponds to REF2 MIN in Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or spee...

Page 97: ...bove 7 DI1 2 Selects one of three Constant Speeds 1 3 using DI1 and DI2 Uses two digital inputs as defined below 0 DI de activated 1 DI activated Can be set up as a so called fault speed which is activated if the control signal is lost Refer to parameter 3001 AI MIN function and parameter 3002 PANEL COMM ERR 8 DI2 3 Selects one of three Constant Speeds 1 3 using DI2 and DI3 See above DI1 2 for cod...

Page 98: ...ing DI3 and DI4 See above DI1 2 INV for code 10 DI4 5 INV Selects one of three Constant Speeds 1 3 using DI4 and DI5 See above DI1 2 INV for code 11 DI5 6 INV Selects one of three Constant Speeds 1 3 using DI5 and DI6 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven Constant Speeds 1 7 using DI1 DI2 and DI3 Inverse operation uses three digital inputs as defined below 0 DI de activa...

Page 99: ... are active 2 CS1 2 3 4 If parameter 1201 15 18 TIMED FUNC 1 4 selects Constant speed 1 when this timed function 1 4 is not active and selects Constant speed 2 when it is active If parameter 1201 19 TIMED FUN1 2 selects Constant speed 1 when neither timed function is active selects Constant speed 2 when only Timed function 1 is active selects Constant speed 3 when only Timed function 2 is active a...

Page 100: ...the analog input for 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See the figure at parameter 1104 1303 FILTER AI1 Defines the filter time consta...

Page 101: ...mit 3209 See Group 32 SUPERVISION starting on page 129 13 SUPRV3 UNDER Energize relay when third supervised parameter 3207 drops below the limit 3208 See Group 32 SUPERVISION starting on page 129 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15 FAULT RST Energize relay when the drive is in a fault condition and will reset after the programmed auto res...

Page 102: ...ive 47 USER LOAD C Energize relay when a user load curve fault or alarm occurs 52 JOG ACTIVE Energize relay when the jogging function is active 1402 RELAY OUTPUT 2 Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 Defines the event or condition that activates relay 3 what relay output 3 means See 1401 RELAY OUTPUT 1 1404 RO ...

Page 103: ... OUTPUT 1 1413 RO 4 ON DELAY Defines the switch on delay for relay 4 See RO 1 ON DELAY 1414 RO 4 OFF DELAY Defines the switch off delay for relay 4 See RO 1 OFF DELAY 1415 RO 5 ON DELAY Defines the switch on delay for relay 5 See RO 1 ON DELAY 1416 RO 5 OFF DELAY Defines the switch off delay for relay 5 See RO 1 OFF DELAY 1417 RO 6 ON DELAY Defines the switch on delay for relay 6 See RO 1 ON DELAY...

Page 104: ...lue Content is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that will be converted to an analog output These parameters content and current min and max settings provide scale and offset adjustment for the output See the figure 1503 AO1 CONTENT MAX Sets the maximum content value Content is the parameter selected by parameter 1501 Maximum value refers to...

Page 105: ...CQ550 U1 User s Manual 105 Parameters 1511 MAXIMUM AO2 Sets the maximum output current See MAXIMUM AO1 above 1512 FILTER AO2 Defines the filter time constant for AO2 See FILTER AO1 above Code Description ...

Page 106: ...ter 1603 PASS CODE 0 LOCKED You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1 SAVE to store changed param...

Page 107: ...e loads User Parameter Set 2 on the rising edge of the digital input The User Parameter Set changes only when the drive is stopped 2 6 DI2 DI6 Defines digital input DI2 DI6 as a control for changing User Parameter Sets See DI1 above 1 DI1 INV Defines an inverted digital input DI1 as a control for changing User Parameter Sets The drive loads User Parameter Set 1 on the rising edge of the digital in...

Page 108: ...ignal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 1 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 1 s...

Page 109: ...vates the start disable 2 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 2 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 2 signal See DI1 INV above 1610 DISPLAY ALARMS Controls the visibility of the following alarms 2001 Overcurrent alarm 2002 Overvoltage alarm 2003 Undervolt...

Page 110: ... DISABLE Disables controller 1 ENABLE Enables controller Note If a braking chopper or a braking resistor is connected to the drive this parameter value must be set to 0 DISABLE to ensure proper operation of the chopper 2006 UNDERVOLT CTRL Sets the DC undervoltage controller on or off When on If the DC bus voltage drops due to loss of input power the undervoltage controller decreases the motor spee...

Page 111: ...erted digital input DI2 DI6 as the control for selecting the minimum limit used See DI1 INV above 2014 MAX TORQUE SEL Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE 1 as the maximum limit used 1 DI1 Defines digital input DI1 as the control for selecting the maximum limit used Activating the digital i...

Page 112: ...meters 2017 MAX TORQUE 1 Sets the first maximum limit for torque Value is a percent of the motor nominal torque 2018 MAX TORQUE 2 Sets the second maximum limit for torque Value is a percent of the motor nominal torque Code Description ...

Page 113: ... is only applied at start ending when output frequency exceeds 20 Hz or when output frequency is equal to reference In the beginning the motor magnetizes within the time determined by the parameter 2103 DC MAGN TIME using DC current See parameter 2110 TORQ BOOST CURR 5 FLY BOOST Selects both the flying start and the torque boost mode SCALAR FREQ mode only Flying start routine is performed first an...

Page 114: ... control of the Emergency stop command When activated Emergency stop decelerates the motor using the emergency stop ramp parameter 2208 EMERG DEC TIME Requires an external stop command and removal of the emergency stop command before drive can restart 0 NOT SEL Disables the Emergency stop function through digital inputs 1 DI1 Defines digital input DI1 as the control for Emergency stop command Acti...

Page 115: ...decelerates along a ramp When the motor actual speed falls below an internal limit called Zero Speed the zero speed delay function activates During the delay the functions keeps the speed controller live The drive modulates motor is magnetized and drive is ready for a quick restart Note Parameter 2102 STOP FUNCTION must be 2 RAMP for zero speed delay to operate 0 0 NOT SEL Disables the Zero Speed ...

Page 116: ...ection See DI1 INV above 2202 ACCELER TIME 1 Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in the figure Actual acceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2203 DECELER TIME 1 Sets the deceleration time for maximum frequency to zero for ramp pair 1 Actual deceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2204 RA...

Page 117: ...ed will stay at 0 De activating the digital input speed control resumes normal operation 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for forcing the speed to 0 See DI1 above 7 COMM Defines bit 13 of the Command Word 1 as the control for forcing the speed to 0 The Command Word is supplied through fieldbus communication The Command Word is parameter 0301 1 DI1 INV Defines inverted digit...

Page 118: ...step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the integration time 2303 DERIVATION TIME Sets the derivation time for the speed controller Derivative action makes the control more responsive to error value changes The longer the derivation time the more the speed controller output is boosted during the change If the derivation time is set to zero the ...

Page 119: ...2305 AUTOTUNE RUN to automatically set acceleration compensation 2305 AUTOTUNE RUN Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON Activates speed controller autotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the...

Page 120: ... CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 CRIT SPEED 1 LO Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR FREQ then units are Hz 2503 CRIT SPEED 1 HI Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units...

Page 121: ...d for 0 Hz Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR compensation When enabled IR compensation provides an extra voltage boost to the motor at low speeds Use IR compensation for example in applications that require a high breakaway torque 2604 IR COMP FREQ Sets the frequency at which IR...

Page 122: ...othing distributes the acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity The random component has an average of 0 Hz It is added to the switching frequency set by parameter 2606 SWITCHING FREQ This parameter has no effect if parameter 2606 12 kHz 0 DISABLE 1 ENABLE 2619 DC STABILIZER Enables or disables the DC voltage stabi...

Page 123: ...903 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2903 a maintenance notice is displayed on the panel 0 Resets the parameter 2905 RUN TIME TRIG Sets the trigger point for the drive s run time counter Value is compared to parameter 2906 value 0 0 Disables the trigger 2906 RUN TIME ACT Defines the actual value of the d...

Page 124: ...en either of the two external control locations are active and start stop and or direction are through the control panel 1001 EXT1 COMMANDS 1002 EXT2 COMMANDS 8 KEYPAD the drive follows speed frequency reference according to the configuration of the external control locations instead of the value of the last speed or parameter 1208 CONST SPEED 7 WARNING If you select CONST SP 7 or LAST SPEED make ...

Page 125: ...manufacturers typically allow below 30 C 86 F ambient temperature and below 1000 m 3300 ft altitude When the ambient temperature exceeds 30 C 86 F or the installation altitude is over 1000 m 3300 ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to ...

Page 126: ...er 3023 WIRING FAULT 0 DISABLE No drive response to ground faults Note Disabling earth fault ground fault may void the warranty 1 ENABLE Ground faults display fault 16 EARTH FAULT and if running the drive coasts to stop 3018 COMM FAULT FUNC Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 ...

Page 127: ...of the above monitoring results Note Disabling wiring fault ground fault may void the warranty 1 ENABLE The drive displays faults when this monitoring detects problems 3024 CB TEMP FAULT Defines the drive response to control board overheating 0 DISABLE No response 1 ENABLE Displays fault 37 CB OVERTEMP and the drive coasts to stop 3028 EARTH FAULT LVL Defines detection level for ground earth fault...

Page 128: ...eset Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE Sets the automatic reset for the overvoltage function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault DC OVERVOLT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3...

Page 129: ...pervision using relay outputs when LO HI The lowest limit HI 3203 is active initially and remains active until the supervised parameter goes above the highest limit LO 3202 making that limit the active limit That limit remains active until the supervised parameter goes below the lowest limit HI 3203 making that limit active Case A Parameter 1401 RELAY OUTPUT 1 or 1402 RELAY OUTPUT 2 etc value is S...

Page 130: ...supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Sets the low limit for the third supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Sets the high limit for the third supervised parameter See 3207 SUPERV 3 PARAM above Code Description ...

Page 131: ...ns the test date yy ww 3304 DRIVE RATING Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 A Y The voltage rating of the drive where Y 2 indicates a 208 240 V rating 4 indicates a 380 480...

Page 132: ... a conveyor driven by the motor in ft min For such a conversion the source values in the figure are the min and max motor speed and the display values are the corresponding min and max conveyor speed Use parameter 3405 to select the proper units for the display Note Selecting units does not convert values Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3403 SIGNAL1 MAX Defin...

Page 133: ...ts the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL3 PARAM Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL3 MIN Defines the minimum expected value for the third display parameter See parameter 3402 3417 SIGNAL3 MAX Defines the maximum expected value for the third display parameter See parameter 3403 3418...

Page 134: ...134 ACQ550 U1 User s Manual Parameters 3421 OUTPUT3 MAX Sets the maximum value displayed for the third display parameter See parameter 3407 Code Description ...

Page 135: ...nforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figure below shows thermistor ...

Page 136: ...rough analog input AI1 and converts it into ohms The table below and the graph show typical PTC sensor resistance as a function of the motor operating temperature 5 THERM 0 Sensor configuration uses a thermistor Motor thermal protection is activated through a digital input Connect either a PTC sensor or a normally closed thermistor relay to a digital input When the digital input is 0 the motor is ...

Page 137: ...T Defines the fault limit for motor temperature measurement At motor temperatures above this limit the drive displays a fault 9 MOT OVERTEMP and stops the drive For thermistors or PTC connected to a digital input 0 de activated 1 activated Code Description ...

Page 138: ...TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 Time Period 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 Time Period 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 Time Period 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 Booster 3622 BOOSTER SEL 3623 BOOSTER TIME Timer 1 3626 TIMED FUNC 1 SRC Timer 2 3627 TIMED FUNC ...

Page 139: ...le timers on different weekdays 3603 STOP TIME 1 Defines the daily stop time The time can be changed in steps of 2 seconds If the parameter value is 09 00 00 the timer is deactivated at 9 a m 3604 START DAY 1 Defines the weekly start day 1 MONDAY 7 SUNDAY If parameter value is 1 timer 1 weekly is active from Monday midnight 00 00 00 3605 STOP DAY 1 Defines weekly stop day 1 MONDAY 7 SUNDAY If para...

Page 140: ... TIMED FUNC 1 SRC Defines the time periods used by the timer 0 NOT SEL No time periods have been selected 1 T1 Time Period 1 selected in the timer 2 T2 Time Period 2 selected in the timer 3 T1 T2 Time Periods 1 and 2 selected in the timer 4 T3 Time Period 3 selected in the timer 5 T1 T3 Time Periods 1 and 3 selected in the timer 6 T2 T3 Time Periods 2 and 3 selected in the timer 7 T1 T2 T3 Time Pe...

Page 141: ...mer 26 T2 T4 B Booster and Time Periods 2 and 4 selected in the timer 27 T1 T2 T4 B Booster and Time Periods 1 2 and 4 selected in the timer 28 T3 T4 B Booster and Time Periods 3 and 4 selected in the timer 29 T1 T3 T4 B Booster and Time Periods 1 3 and 4 selected in the timer 30 T2 T3 T4 B Booster and Time Periods 2 3 and 4 selected in the timer 31 T1 2 3 4 B Booster and Time Periods 1 2 3 and 4 ...

Page 142: ...E Defines the time limit for generating a fault Half of this time is used as the limit for generating an alarm 3704 LOAD FREQ 1 Defines the frequency value of the first load curve definition point Must be smaller than 3707 LOAD FREQ 2 3705 LOAD TORQ LOW 1 Defines the torque value of the first underload curve definition point Must be smaller than 3706 LOAD TORQ HIGH 1 3706 LOAD TORQ HIGH 1 Defines ...

Page 143: ...efinition point Must be smaller than 3716 LOAD FREQ 5 3714 LOAD TORQ LOW 4 Defines the torque value of the fourth underload curve definition point Must be smaller than 3715 LOAD TORQ HIGH 4 3715 LOAD TORQ HIGH 4 Defines the torque value of the fourth overload curve definition point 3716 LOAD FREQ 5 Defines the frequency value of fifth load curve definition point 3717 LOAD TORQ LOW 5 Defines the to...

Page 144: ...Q 3 Hz 3711 LOAD TORQ LOW 3 3713 LOAD FREQ 4 Hz 3714 LOAD TORQ LOW 4 3716 LOAD FREQ 5 Hz 3717 LOAD TORQ LOW 5 EU US EU US EU US EU US EU US 1 5 6 10 32 38 17 41 50 23 50 60 30 500 500 30 2 5 6 20 31 37 30 42 50 40 50 60 50 500 500 50 3 5 6 30 31 37 43 42 50 57 50 60 70 500 500 70 4 5 6 10 73 88 17 98 117 23 120 144 30 500 500 30 5 5 6 20 71 86 30 99 119 40 120 144 50 500 500 50 ...

Page 145: ...nly 1 transducer signal wired to the ACQ550 only parameter group 40 is needed The following is a schematic of setpoint feedback signal flow using parameter group 40 Note In order to activate and use the PID controller parameter 1106 must be set to value 19 Panel REF1 P1101 REF1 REF2 P1106 Panel REF 2 P1102 EXT 1 EXT 2 P1104 P1105 P1103 Panel REF 1 DI AI Comm REF 1 P1107 P1108 G12 Const Speed PANEL...

Page 146: ...troller output changes one hundred times as much as the error value Use the proportional gain and integration time values to adjust the responsiveness of the system A low value for proportional gain and a high value for integral time ensures stable operation but provides sluggish response If the proportional gain value is too large or the integral time too short the system can become unstable Proc...

Page 147: ...t of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 10 0 Filter time constant seconds 4005 ERROR VALUE INV Selects either a normal or inverted relationship between the feedback signal and the drive speed 0 NO Normal a decrease in feedback signa...

Page 148: ...ed the U stands for up DI4 decreases the reference the D stands for down Parameter 2205 ACCELER TIME 2 controls the reference signal s rate of change R Stop command resets the reference to zero NC Reference value is not copied 12 DI3U 4D NC Same as DI3U 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored re...

Page 149: ...2 provides the feedback signal 4 ACT1 ACT2 ACT1 times ACT2 provides the feedback signal 5 ACT1 ACT2 ACT1 divided by ACT2 provides the feedback signal 6 MIN ACT1 2 The smaller of ACT1 or ACT2 provides the feedback signal 7 MAX ACT1 2 The greater of ACT1 or ACT2 provides the feedback signal 8 sqrt ACT1 2 Square root of the value for ACT1 minus ACT2 provides the feedback signal 9 sqA1 sqA2 Square roo...

Page 150: ...e for ACT2 See 4018 ACT1 MINIMUM 4021 ACT2 MAXIMUM Sets the maximum value for ACT2 See 4018 ACT1 MINIMUM 4022 SLEEP SELECTION Defines the control for the PID sleep function 0 NOT SEL Disables the PID sleep control function 1 DI1 Defines digital input DI1 as the control for the PID sleep function Activating the digital input activates the sleep function De activating the digital input restores PID ...

Page 151: ...e time period 4026 WAKE UP DELAY re starts the PID controller Parameters 4006 and 4007 define the units and scale Parameter 4005 0 Wake up level Setpoint Wake up deviation Parameter 4005 1 Wake up level Setpoint Wake up deviation Wake up level can be above or below setpoint See the figures C Wake up level when parameter 4005 1 D Wake up level when parameter 4005 0 E Feedback is above wake up level...

Page 152: ...ative difference This keeps feedback values at or above the setpoint Controller does not react to the situation of feedback above setpoint if another zone s feedback is closer to its setpoint 13 2 ZONE MAX The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and feedback 2 The drive will control the zone and select the set that has a smaller difference A nega...

Page 153: ...PID SET 2 Parameters of this group belong to PID parameter set 2 The operation of parameters 4101 4126 is analogous with set 1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Code Description 4101 4126 See 4001 4026 ...

Page 154: ...ol Activating power to the drive enables external PID control 9 12 TIMED FUNC 1 4 Defines the Timed function as the control for enabling external PID control Timed function active enables external PID control See Group 36 TIMED FUNCTIONS 1 DI1 INV Defines an inverted digital input DI1 as the control for enabling external PID control Activating the digital input disables external PID control De act...

Page 155: ...e B 2 PID2OUTPUT Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE 1 VECTOR sPEED or 2 VECTOR TORQ 2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE 3 SCALAR FREQ Code Description Switch Mul Mul Select Add X X par 4232 Trimmed ref PID2 ref Select par 4230 Ext ref 1 max A Ext ref 2 max B Abs max speed Ramped ref off proportional direct Trim scale PID 2 Trimmin...

Page 156: ...0177 SAVED AMOUNT 2 and 0178 SAVED CO2 reduction on carbon dioxide emissions in tn 4507 CO2 CONV FACTOR Conversion factor for converting energy into CO2 emissions kg kWh or tn MWh Used for multiplying the saved energy in MWh to calculate the value of parameter 0178 SAVED CO2 reduction on carbon dioxide emissions in tn 4508 PUMP POWER Pump power as a percentage of the nominal motor power when conne...

Page 157: ... y minor revision number z correction number Example 107 revision 1 07 5129 FILE CONFIG ID Displays the revision of the drive s fieldbus adapter module s configuration file identification File configuration information is drive application program dependent 5130 FILE CONFIG REV Contains the revision of the drive s fieldbus adapter module configuration file Example 1 revision 1 5131 FBA STATUS Cont...

Page 158: ...sages received by the drive During normal operation this counter is increasing constantly 5205 PARITY ERRORS Contains a count of the characters with a parity error that is received from the bus For high counts check Parity settings of devices connected on the bus they must not differ Ambient electro magnetic noise levels high noise levels generate errors 5206 FRAME ERRORS Contains a count of the c...

Page 159: ...Words conforms to ABB Drives Profile as used in ACS400 1 DCU PROFILE Operation of Control Status Words conforms to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conforms to ABB Drives Profile as used in ACS600 800 5306 EFB OK MESSAGES Contains a count of valid messages received by the drive During normal operation this counter is increasing constantly 5307 EFB CRC ERRORS Cont...

Page 160: ...r mapped to Modbus Register 40010 5316 EFB PAR 16 Specifies the parameter mapped to Modbus Register 40011 5317 EFB PAR 17 Specifies the parameter mapped to Modbus Register 40012 5318 EFB PAR 18 For Modbus Sets additional delay in milliseconds before the ACQ550 begins transmitting response to the master request 5319 EFB PAR 19 ABB Drives profile ABB DRV LIM or ABB DRV FULL Control Word Read only co...

Page 161: ...d for the peak value 101 178 Logs parameter 0101 0178 6402 PVL FILTER TIME Defines the filter time for peak value logging 0 0 120 0 Filter time seconds 6403 LOGGERS RESET Defines the source for the reset of peak value logger and amplitude logger 2 0 NOT SEL No reset selected 1 DI1 Reset loggers on the rising edge of digital input DI1 2 6 DI2 DI6 Reset loggers on the rising edge of digital input DI...

Page 162: ...ribution 6419 AL1RANGE50TO60 Amplitude logger 1 current in percent of nominal current I2N 50 60 distribution 6420 AL1RANGE60TO70 Amplitude logger 1 current in percent of nominal current I2N 60 70 distribution 6421 AL1RANGE70TO80 Amplitude logger 1 current in percent of nominal current I2N 70 80 distribution 6422 AL1RANGE80TO90 Amplitude logger 1 current in percent of nominal current I2N 80 90 dist...

Page 163: ...l 163 Parameters 6432 AL2RANGE80TO90 Amplitude logger 2 signal selection with parameter 6404 80 90 distribution 6433 AL2RANGE90TO Amplitude logger 2 signal selection with parameter 6404 over 90 distribution Code Description ...

Page 164: ...ssing output An Interlock function when enabled identifies off line out of service motors and the PFC control skips to the next available motor in the sequence An Autochange function when enabled and with the appropriate switchgear equalizes duty time between the pump motors Autochange periodically increments the position of each motor in the rotation the speed regulated motor becomes the last aux...

Page 165: ... for the input from the auxiliary motor See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 2008 MAXIMUM FREQ 1 8110 START FREQ 2 Sets the frequency limit used to start the second auxiliary motor See 8109 STA...

Page 166: ...8112 LOW FREQ 1 for a complete description of the operation The second auxiliary motor stops if Two auxiliary motors are running ACQ550 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz for at least the time 8116 AUX MOT STOP D 8114 LOW FREQ 3 Sets the frequency limit used to stop the third auxiliary motor See 8112 LOW FREQ 1 for a complete desc...

Page 167: ...outputs RO4 RO6 Parameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFC defines the relay as used for PFC The ACQ550 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFC and so on If the Autochange function i...

Page 168: ...ables the Autochange function 0 1 336 The operating time interval the time when the start signal is on between automatic motor changes WARNING When enabled the Autochange function requires the interlocks 8120 INTERLOCKS value 0 enabled During autochange the power output is interrupted and the drive coasts to stop preventing damage to the contacts Code Description Parameter setting ACQ550 Relay ass...

Page 169: ...contactor of the new speed regulated motor The autochange switchgear connects this motor to the ACQ550 power output Delays motor start for the time 8122 PFC START DELAY Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been running as a constant speed motor This step keeps an equal num...

Page 170: ...PFC relay These assignments are defined in the following table and depend on the number of PFC relays number of parameters 1401 1403 and 1410 1412 with value 31 PFC the Autochange function status disabled if 8118 AUTOCHNG INTERV 0 0 and otherwise enabled Code Description No PFC relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 Free Not allowed 1 DI1 Speed Re...

Page 171: ...Motor DI3 First PFC Relay DI4 DI6 Free DI1 Free DI2 First PFC Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 Third PFC Relay DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 Third PFC Relay ...

Page 172: ...r DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Third PFC Relay DI1 DI2 Fre...

Page 173: ...ck function and assigns digital input DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 0 Code Description No PFC relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFC Relay DI1 DI4 Free DI5 First PFC Relay DI6 Free 2 Not allowed DI1 DI4 Free DI5 Fi...

Page 174: ...t for the time 8122 PFC START DELAY Starts the speed regulated motor Starts auxiliary motors See parameter 8115 for delay WARNING Motors equipped with star delta starters require a PFC Start Delay After the ACQ550 relay output switches a motor on the star delta starter must switch to the star connection and then back to the delta connection before the drive applies power So the PFC Start Delay mus...

Page 175: ...he output of the auxiliary motor Then the deceleration ramp defined in Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates this function using the value entered as the deceleration time 8126 TIMED AUTOCHNG Sets the autochange using a Timed function See parameter 8119 AUTOCHNG LEVEL 0 NOT SEL 1 TIMED FUNC 1 Enables autochange when Timed function 1 is active 2 4 TIMED FUNC 2 4 Enables autochan...

Page 176: ...T SEL No communication protocol selected 1 STD MODBUS The drive communicates with Modbus via the RS485 channel X1 communications terminal See also Group 53 EFB PROTOCOL 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also Group 51 EXT COMM MODULE 5 BACNET Enables fieldbus communication with the drive using BACnet protocol via the RS485 serial link X...

Page 177: ...vailable control locations such as digital or analog inputs and the control panel Two basic serial communications configurations are available Embedded fieldbus EFB Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate with the drive using any of the following protocols Modbus BACnet Fieldbus adapter FBA See section Fieldbus adapter on page 229 Field...

Page 178: ...ust be connected to the network What control information must be sent down to the drives What feedback information must be sent from the drives to the controlling system Protocol Control Interface Reference for more information Modbus Output Words Control word Reference1 Reference2 Input Words Status word Actual value 1 Actual value 2 Actual value 3 Actual value 4 Actual value 5 Actual value 6 Act...

Page 179: ...ed loops and all the devices should be earthed to a common ground Connect the RS485 link in a daisy chained bus without dropout lines To reduce noise on the network terminate the RS485 network using 120 resistors at both ends of the network Use the DIP switch to connect or disconnect the termination resistors See following wiring diagram The ACQ550 termination resistor J 2 are active terminators T...

Page 180: ...e 1 twisted triplet Tie 3rd wire to AGND X1 31 2 Tie shield wires together at Drive Do Not terminate at SCR 3 Terminate shield ONLY at Ground terminal in the 4 Terminate AGND wire at Reference terminal in the Controller Controller 5 Set switch J2 to OFF BUS termination is an active network Pull Up Pull Down BIAS resistors are on board the ACQ550 Drive 6 NOTE the transceiver in the ACQ550 is a full...

Page 181: ...identification and program revision of the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5302 EFB STATION ID Defines the node address of the RS485 link When one of these protocols is selected the default value for this parameter is 1 When this protocol is selected th...

Page 182: ... 0 Do not edit 5305 EFB CTRL PROFILE Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Words conform to ABB Drives Profile limited as used in ACQ550 1 DCU PROFILE Operation of Control Status Words conform to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conform to ABB Drives Profile full When this protocol is selected the def...

Page 183: ...in addition to any fixed delay imposed by the protocol When this protocol is selected the default value is 5 ms 5311 EFB PAR11 Not used for Comm setup This parameter together with parameter 5317 EFB PAR 17 sets BACnet Device Object Instance IDs For the range 1 to 65 535 This parameter sets the ID directly 5317 must be 0 For example the following values set the ID to 49134 5311 49134 and 5317 0 For...

Page 184: ...d by either cycling the drive power or by setting parameter 5302 EFB STATION ID to 0 and then restoring the station ID 5302 or use Reinitialize Device Service 5317 EFB PAR17 This parameter works with parameter 5311 to set BACnet Device Object Instance IDs See parameter 5311 Code Description EFB Protocol Reference Modbus BACnet ...

Page 185: ... location is defined by the Protocol Reference which is protocol dependent Note EXT1 REF1 typically used for follower EXT2 REF2 typically used for PID setpoint 1 For Modbus the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 5305 0 ABB DRV LIM or 5305 2 ABB DRV FULL The other column refers to th...

Page 186: ...dent Reference scaling Where required REFERENCES can be scaled See the following as appropriate Modbus Register 40002 in the Modbus protocol technical data section Reference scaling in the ABB control profiles technical data section Drive Parameter Value Setting Protocol Reference Modbus BACnet ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8 COMM Reference set selection by fieldbus 40001 bit 11 40031 bit...

Page 187: ...reset by fieldbus 40001 bit 7 40031 bit 4 BV14 1606 LOCAL LOCK 8 COMM Source for local lock selection is the fieldbus Does not apply 40031 bit 14 1607 PARAM SAVE 1 SAVE Saves altered parameters to memory then value returns to 0 41607 40032 bit 2 1608 START ENABLE 1 7 COMM Not Recommended Source for start enable 1 is the fieldbus Command word Does not apply 40032 bit 2 BV20 1609 START ENABLE 2 7 CO...

Page 188: ... Value Setting Protocol Reference Modbus BACnet ABB DRV DCU PROFILE 1401 RELAY OUTPUT 1 35 COMM Relay Output 1 controlled by fieldbus 40134 bit 0 or 00033 BO0 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 BO1 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 BO2 14101 RELAY OUTPUT 4 35 COMM Relay Output 4 controlled by f...

Page 189: ...CONTENT SEL 135 COMM VALUE 1 Analog Output 1 controlled by writing to parameter 0135 0135 COMM VALUE 1 40135 AO0 1507 AO2 CONTENT SEL 136 COMM VALUE 2 Analog Output 2 controlled by writing to parameter 0136 0136 COMM VALUE 2 40136 AO1 Drive Parameter Value Setting Protocol Reference Modbus BACnet ABB DRV DCU PROFILE 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is either ...

Page 190: ...use of this function 1 As noted above Modbus provides direct access to all parameters using the format 4 followed by the parameter number Drive Parameter Protocol Reference Modbus BACnet 0102 SPEED 40102 AV0 0103 FREQ OUTPUT 40103 AV1 0104 CURRENT 40104 AV4 0105 TORQUE 40105 AV5 0106 POWER 40106 AV6 0107 DC BUS VOLT 40107 AV2 0109 OUTPUT VOLTAGE 40109 AV3 0115 KWH COUNTER 40115 AV8 0118 DI1 3 STAT...

Page 191: ...s 100 and divide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Scaling does not apply for the BACnet protocol Feedback Integer Parameter Resolution Fe...

Page 192: ...n describes these parameters in detail Diagnostic situations The sub sections below describe various diagnostic situations the problem symptoms and corrective actions Normal operation During normal network operation 5306 5309 parameter values act as follows at each drive 5306 EFB OK MESSAGES advances advances for each application message properly received and addressed to this drive 5307 EFB CRC E...

Page 193: ...rect Check all station numbers and edit conflicting values Swapped wires If the communication wires are swapped terminal A on one drive is connected to terminal B on another The value of 5306 EFB OK MESSAGES does not advance The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing To correct Check that the EIA 485 lines are not swapped Fault 28 Serial 1 Err If the drive s control p...

Page 194: ...ces The problems described above are the most common problems encountered with ACQ550 serial communication Intermittent problems might also be caused by Marginally loose connections Wear on wires caused by equipment vibrations Insufficient grounding and shielding on both the devices and on the communication cables Two conductor wire plus shield is in use instead of the recommended three conductor ...

Page 195: ...st be unique addresses on the network when using BACnet 2 Swap wires B A 3 Adjust parameter 5303 Cycle power 4 Change parity using parameter 5304 cycle power 5 Limit to 31 devices on 1 segment 6 Turn off VFD termination resistors move jumpers Install loose resistor recommended by the DCS controls company Terminate final device on the trunk 7 Install EIA 485 3 conductor shielded data grade cable co...

Page 196: ...mber 5308 5316 5016 DV PAR 16 BACnet Only Not Increasing Numeric Value 1 Drive device address parameter 5302 is set to 128 or greater 2 Max Masters is set too low on all drives 1 Change parameter 5302 to a unique value below 128 2 Change Max Masters property at all devices on bus to 127 5306 5006 DV OK MSG OK Message Counter not increasing 1 1 Master Client not communicating with drive 2 Failed ro...

Page 197: ...ts of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the ACQ550 the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple Input Registers 0x04 Read mult...

Page 198: ...ts not supported by the ABB DRV LIM implementation Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The ACQ550 supports the zero based addressing of the Modbus specification Holding register 40002 is addressed as 0001 in a Modbus message Similarly coil 33 is addres...

Page 199: ...ODE_R RESET 00009 CONTROL WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD1 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 N A REQ_LOCALLOCK N A 00016 CONTROL WORD Bit 15 N A TORQLIM2 N A 00017 CONTROL WORD Bit 16 ...

Page 200: ...WORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA1 ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA1 ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit 11 EXT2 REV_ACT 10013 STATUS WORD Bit 1...

Page 201: ...01 9999 Register addresses that do not correspond to drive parameters are invalid If there is an attempt to read or write outside the parameter addresses the Modbus interface returns an exception code to the controller 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STARTINH 10...

Page 202: ...es nothing Use parameter 5312 to select an actual value for this register 40008 Actual 4 select using 5313 R By default stores nothing Use parameter 5313 to select an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use parameter 531...

Page 203: ... the parameter mapped to Modbus register 40006 5312 EFB PAR 12 Specifies the parameter mapped to Modbus register 40007 5313 EFB PAR 13 Specifies the parameter mapped to Modbus register 40008 5314 EFB PAR 14 Specifies the parameter mapped to Modbus register 40009 5315 EFB PAR 15 Specifies the parameter mapped to Modbus register 40010 5316 EFB PAR 16 Specifies the parameter mapped to Modbus register...

Page 204: ... 191 Exception codes Exception codes are serial communication responses from the drive The ACQ550 supports the standard Modbus exception codes defined below Exception code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable It is not a defined parameter group 03 ILLEGAL DATA VALUE A value contained in the query data f...

Page 205: ...rofile extends the control and status interface to 32 bits It is the internal interface between the main drive application and the embedded fieldbus environment Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions...

Page 206: ...RGENCY STOP Drive stops within time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal 0 OPERA...

Page 207: ...tive if 1102 COMM 12 15 Unused DCU profile CONTROL WORD See parameter 0301 Bit Name Value Command Req Comments 0 STOP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines directio...

Page 208: ...ll not switch to local mode 0 no op 15 TORQLIM2 1 Torque limit pair 2 0 Torque limit pair 1 DCU profile CONTROL WORD See parameter 0302 Bit Name Value Function Comments 16 26 Reserved 27 REF_CONST 1 Constant speed ref These bits are only for supervision purposes 0 no op 28 REF_AVE 1 Average speed ref 0 no op 29 LINK_ON 1 Master is detected in link 0 Link is down 30 REQ_STARTINH 1 Start inhibit req...

Page 209: ...7 ALARM 1 Alarm See section Alarm listing on page 258 for details on alarms 0 No alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high lim...

Page 210: ...ive is not decelerating 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by Group 20 LIMITS settings 0 Operation is within Group 20 LIMITS settings 9 SUPERVISION 1 A supervised parameter Group 32 SUPERVISION is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference i...

Page 211: ...Drive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requested in this channel 0 Reference 1 is not requested in this channel 28 REQ_REF2 1 Reference 2 requested in this channel 0 Reference 2 is not requested in this channel 29 REQ_REF2EXT 1 External PID reference 2 requested in this channel 0 External...

Page 212: ...ing and follows the given reference See the table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED The drive start...

Page 213: ...om any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change Path described in example CW CONTROL WORD SW STATUS WORD RFG Ramp Function Generator I Param 01...

Page 214: ...ence limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 2015 2017 t...

Page 215: ...X ABB Drives and DCU profiles Reference Value setting AI reference scaling 0 50 200 100 0 5 par 1105 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 200 0 100 100 AI1input signal Fieldbus reference correction coefficient ...

Page 216: ...bus reference interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives profile Parameter Value setting AI reference scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref reference 100 Max ref 100 163 163 Max ref Fieldbus Resultant re...

Page 217: ...REL 01 option ON OFF R BI4 RO 5 ACT This object indicates the status of Relay Output 5 requires OREL 01 option ON OFF R BI5 RO 6 ACT This object indicates the status of Relay Output 6 requires OREL 01 option ON OFF R BI6 DI 1 ACT This object indicates the status of Digital Input 1 ON OFF R BI7 DI 2 ACT This object indicates the status of Digital Input 2 ON OFF R BI8 DI 3 ACT This object indicates ...

Page 218: ... 1412 value COMM also requires OREL 01 option ON OFF C Instance ID Object Name Description Active Inactive Text Present Value Access Type BV0 RUN STOP ACT This object indicates the drive Run Status regardless of the control source RUN STOP R BV1 FWD REV ACT This object indicates the motor s rotation direction regardless of the control source REV FWD R BV2 FAULT ACT this object indicates the drive ...

Page 219: ...r control by EXT2 REV FWD C BV12 RUN ENA CMD This object commands Run Enable Control requires parameter 1601 value COMM ENABLE DISABLE C BV13 EXT 1 2 CMD This object selects ext1 or ext2 as the active control source Control requires parameter 1102 value COMM EXT2 EXT1 C BV14 FAULT RESET This object resets a faulted drive The command is rising edge triggered Control requires parameter 1604 value CO...

Page 220: ...FF C BV19 CTL OVERRIDE ACT This object indicates whether the drive is in BACnet Control Override See BV18 ON OFF R BV20 START ENABLE 1 This object commands start enable1 Control requires param 1608 value COMM ENABLE DISABLE C BV21 START ENABLE 2 This object commands start enable1 Control requires param 1609 value COMM ENABLE DISABLE C Instance ID Object Name Description Units Present Value Access ...

Page 221: ... VOLT This object indicates the AC output voltage applied to the motor The corresponding drive parameter is 0109 Volts R AV4 CURRENT This object indicates the measured output current The corresponding drive parameter is 0104 Amps R AV5 TORQUE This object indicates the calculated motor output torque as a percentage of nominal torque The corresponding drive parameter is 0105 Percent R AV6 POWER This...

Page 222: ...rocess PID setpoint Control requires parameter 1106 value PID1 OUT and parameter 4010 value COMM Percent C AV18 LAST FLT This object indicates the most recent fault entered in the drive s fault log The corresponding drive parameter is 0401 None R AV19 PREV FLT 1 This object indicates the second most recent fault entered in the drive s fault log The corresponding drive parameter is 0412 None R AV20...

Page 223: ...meter 5303 EFB BAUD RATE appropriate value 4 Define the Device Object Instance ID To define a specific device object instance value use drive parameters 5311 and 5317 object instance values must be unique and in the range 1 to 4 194 303 To use the drive s MS TP MAC ID as the device object instance value set drive parameter 5311 and 5317 0 BACnet requires a unique Device Object ID for each device o...

Page 224: ...iceOID 2001 MSTP MAC 2 DeviceOID 2002 MSTP MAC 3 DeviceOID 2003 MSTP Network 2 MSTP MAC 0 DeviceOID 2000 IP Network 1 MSTP MAC Addresses must be unique for all devices connected to the same RS485 network MSTP MAC Address is configurable via parameter 5302 in ACH550 1 127 range of supported Master addresses for ACH550 Network Number must be unique for each network IP and MSTP Network Number of 0 is...

Page 225: ...D using drive parameter 5302 Default 5302 128 Set the Device Object Instance ID using drive parameters 5311 and 5317 Default Both 5311 and 5317 0 which causes the MAC ID to double as the Device Object Instance For Device Object Instance values not linked to the MAC ID set ID values using 5311 and 5317 For IDs in the range 1 to 65 535 Parameter 5311 sets the ID directly 5317 must be 0 For example t...

Page 226: ...Operator Workstation B OWS BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building Blocks Supported Annex K DS RP B DS WP B DM DDB B DM DOB B DM DCC B DM RD B Segmentation Capability Segmented requests supported Window Size ____ Segmented r...

Page 227: ...This is currently necessary for two way communication with MS TP slaves and certain other devices Yes No Networking Options Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc Annex H BACnet Tunneling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes No Character Sets Supported Indicating support ...

Page 228: ...g Value Object Identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status Flags ...

Page 229: ...t 2 the drive can communicate to a control system using one of the following protocols PROFIBUS DP Ethernet Modbus TCP EtherNet IP EtherCAT PROFINET IO POWERLINK CANopen DeviceNet ControlNet CC Link The ACQ550 detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry stan...

Page 230: ...and input are used as seen from the fieldbus controller point of view For example an output describes data flow from the fieldbus controller to the drive and appears as an input from the drive point of view The meanings of the controller interface words are not restricted by the ACQ550 However the profile used may set particular meanings Control Word The CONTROL WORD is the principal means for con...

Page 231: ... reference is a 16 bit word comprised of a sign bit and a 15 bit integer Negative references indicating reversed rotation direction are indicated by the two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type specific See the user s manual provided...

Page 232: ...and motor cables first 1 Insert the module carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate knockout in the conduit box and install the cable clamp f...

Page 233: ...only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status See Group 51 EXT COMM MODULE for parameter descriptions Activate drive control functions FBA Fieldbus control of various drive functions requires configuration to tell the drive to accept fieldbus control of the function define as a fieldbus input any dr...

Page 234: ...set as defined below fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled fieldbus with Ext2 selected 1003 DIRECTION 3 REQUEST Direction controlled by fieldbus Drive parameter Value Description Protocol reference 1102 EXT1 EXT2 SEL 8 COMM Ref selected by fieldbus R...

Page 235: ...fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus 1 More than 3 relays requires the addition of a relay extension module Drive parameter Value Proto...

Page 236: ... parameter values see the following sections as appropriate Actual Value scaling on page 247 ABB Drives profile technical data Actual Value scaling on page 249 Generic profile technical data Drive parameter Value Setting Protocol reference 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is input reference 2 AI1 4110 SET POINT SEL Set 2 4210 SET POINT SEL Ext Trim Drive para...

Page 237: ...pport requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process Drive fault code Fieldbus fault code DRIVECOM specification 1 OVERCURRENT 2310h 2 DC OVERVOLT 3210h 3 DEV OVERTEMP 4210h 4 sHORT CIRC 2340h 5 Reserved FF6Bh 6 DC UNDERVOLT 3220h 7 AI1 LOSS 8110h 8 AI2 LOSS 8110h 9 MOT OVERTEMP 4310h 1...

Page 238: ...55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved obsolete 5000h 206 CB ID ERROR 5000h 207 EFB LOAD ERROR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFC REF NEG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 PAR EXT RO 6320h 1007 PAR FIELDBUS MISSING 6320h 1008 PAR PFC MODE...

Page 239: ...ACQ550 U1 User s Manual 239 Fieldbus adapter Serial communication diagnostics Besides the drive fault codes the FBA module has diagnostic tools Refer to the user s manual supplied with the FBA module ...

Page 240: ...05 Normal command sequence Enter OFF1 ACTIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 inactive 0 EMERGENCY OFF Drive coasts to stop Normal command sequence Enter OFF2 ACTIVE Proceed to SWITCHON INHIBITED 2 OFF3 CONTROL 1 OPERATING Continue operation OFF3 inactive 0 EMERGENCY STOP Drive stops within in time specifi...

Page 241: ...f an active fault exists Enter SWITCH ON INHIBITED Effective if 1604 COMM 0 OPERATING Continue normal operation 8 9 Unused 10 REMOTE_CMD 1 Fieldbus control enabled 0 CW 0 or Ref 0 Retain last CW and Ref CW 0 and Ref 0 Fieldbus control enabled Ref and deceleration acceleration ramp are locked 11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT ...

Page 242: ...EMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s value supervision low limit See Group 32 SUPERVISION 0 Supervised parameter s value supervision low limit Bit remains 0 until supervised parameter s value supervision high limit See Group 32 SUPERVISION 11 EXT CTRL LOC 1 External control ...

Page 243: ...H ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW CONTRO...

Page 244: ...r 1105 20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to...

Page 245: ...MAX ABB Drives profile FBA Reference Value setting AI reference scaling 0 50 200 100 0 5 par 1105 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 200 0 100 100 AI1 input signal Fieldbus reference correction coefficient ...

Page 246: ...us reference interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives profile Parameter Value setting AI reference scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref reference 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref...

Page 247: ...eger using the resolution listed for the parameter in section Complete parameter list on page 69 For example Data words 5 and 6 are scaled as follows Virtual addresses of the drive control The virtual address area of the drive control is allocated as follows Feedback integer Parameter resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives profile Contents Scaling ACT1 ACTUAL S...

Page 248: ...module Reference As described earlier in section Control interface on page 230 the REFERENCE word is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a detailed description on the range and scalin...

Page 249: ...mapping See the user s manual supplied with the FBA module Feedback integer Parameter resolution Feedback integer Parameter resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 Feedback integer Parameter resolution Value of the parameter that defines 100 Feedback integer Parameter resolution Value of 100 ref 100 Scaled Value 10 0 1 1500 rpm1 10 0 1 1500 RPM 100 15 rpm 100 0 1 500 Hz2 1...

Page 250: ...250 ACQ550 U1 User s Manual Fieldbus adapter ...

Page 251: ...meter bits parameters 0305 to 0309 See Group 03 FB ACTUAL SIGNALS on page 89 for the bit definitions The form of the display depends on the severity of the error You can specify the severity for many errors by directing the drive to ignore the error situation report the situation as an alarm report the situation as a fault Red Faults The drive signals that it has detected a severe error or fault b...

Page 252: ...in section Fault listing below to find and address the root cause of the problem Reset the drive See section Fault resetting on page 257 Fault listing The following table lists the faults by code number and describes each The fault name is the long form shown in the Fault mode of the ACQ Control Panel when the fault occurs The fault names shown for ACQ Control Panel only in the Fault Logger mode s...

Page 253: ...put value is less than AI2 FAULT LIMIT 3022 Check for and correct Source and connection for analog input Parameter settings for AI2 FAULT LIMIT 3022 and 3001 AI MIN FUNCTION 9 MOT OVERTEMP Motor is too hot based on either the drive s estimate or on temperature feedback Check for overloaded motor Adjust the parameters used for the estimate 3005 3009 Check the temperature sensors and Group 35 MOTOR ...

Page 254: ...meter 3017 EARTH FAULT Note Disabling earth fault ground fault may void the warranty 17 OBSOLETE Not used 18 THERM FAIL Internal fault The thermistor measuring the internal temperature of the drive is open or shorted Contact your local ABB representative 19 OPEX LINK Internal fault A communication related problem has been detected on the fiber optic link between the control and OINT boards Contact...

Page 255: ...Proper input wiring line voltage is NOT connected to drive output The fault can be erroneously declared if the input power is a delta grounded system and motor cable capacitance is large This fault can be disabled using parameter 3023 WIRING FAULT 36 INCOMPATIBLE SW The drive cannot use the software Internal fault The loaded software is not compatible with the drive Call support representative 37 ...

Page 256: ...r motor nominal power Check for the following 1 1 9906 MOTOR NOM CURR 9905 MOTOR NOM VOLT 1 73 PN 3 0 where PN 1000 9909 MOTOR NOM POWER if units are kW or PN 746 9909 MOTOR NOM POWER if units are hp e g in US 1006 PAR EXT RO Parameter values are inconsistent Check for the following Extension relay module not connected and 1410 1412 RELAY OUTPUTS 4 6 have non zero values 1007 PAR FIELDBUS MISSING ...

Page 257: ...y For reference the last three fault codes are stored into parameters 0401 0412 0413 For the most recent fault identified by parameter 0401 the drive stores additional data in parameters 0402 0411 to aid in troubleshooting a problem For example parameter 0404 stores the motor speed at the time of the fault 1014 PAR PFC IO 3 IO configuration is not complete the drive is unable to allocate a digital...

Page 258: ...eters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections 2002 OVERVOLTAGE Overvoltage controller is active Check for and correct Static or transient overvoltages in the input power supply Insufficient deceleration time parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 2003 UNDERVOLTAGE Undervoltage controller is active Check for and correct Undervoltage on ma...

Page 259: ...t sink Excessive ambient temperature Excessive motor load 2010 MOTOR TEMP Motor is hot based on either the drive s estimate or on temperature feedback This alarm warns that a MOT OVERTEMP fault trip may be near Check Check for overloaded motor Adjust the parameters used for the estimate 3005 3009 Check the temperature sensors and Group 35 MOTOR TEMP MEAS 2011 RESERVED Not used 2012 MOTOR STALL Mot...

Page 260: ...ct check Digital input configuration Communication settings 2023 EMERGENCY STOP Emergency stop activated 2024 OBSOLETE 2025 FIRST START Signals that a the drive is performing a First Start evaluation of motor characteristics This is normal the first time the motor is run after motor parameters are entered or changed See parameter 9910 ID RUN for a description of motor models 2026 RESERVED Not used...

Page 261: ...ronment check more often Clean the heatsink as follows when necessary 1 Remove power from the drive 2 Remove the cooling fan see section Main fan replacement on page 262 3 Blow clean compressed air not humid from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there is a risk of the dust entering adjoining equipment perform the cleaning in another r...

Page 262: ...mmended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Frame sizes R1 R4 To replace the fan 1 Remove power from the drive 2 Remove drive cover 3 For frame size R1 R2 Press together the retaining clips on the fan cover sides and lift R3 R4 Press in on the lever located on the left side of the fan mount and rotate the fan u...

Page 263: ...r from the drive 2 Remove the screw attaching the fan casing and let the casing lean down against the limiters 3 Slide out the cable connector and disconnect it 4 Take off the casing and replace the fan onto the casing s pins 5 Reinstall the casing in reverse order 6 Restore power 2 3 4 ...

Page 264: ...toward the center to release the barbs 4 When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that The fan air flow is up refer to the arrow on fan The fan wire harness is toward the front The notched housing barb is located in the right rear corner The fan cable connects just forward of the fan at the top o...

Page 265: ...heir life span is from 35 000 90 000 hours depending on drive loading and ambient temperature Capacitor life can be prolonged by lowering the ambient temperature It is not possible to predict a capacitor failure Capacitor failure is usually followed by a input power fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements for frame size R5 and R6 are available from A...

Page 266: ...266 ACQ550 U1 User s Manual Maintenance ...

Page 267: ... PN hp I2hd A Phd kW Phd hp Three phase supply voltage 208 240 V 04A6 2 4 6 0 75 1 3 5 0 55 0 75 R1 06A6 2 6 6 1 1 1 5 4 6 0 75 1 R1 07A5 2 7 5 1 5 2 6 6 1 1 1 5 R1 012A 2 11 8 2 2 3 7 5 1 5 2 R1 017A 2 16 7 4 5 11 8 2 2 3 R1 024A 2 24 2 5 5 7 5 16 7 4 5 R2 031A 2 30 8 7 5 10 24 2 5 5 7 5 R2 046A 2 46 2 11 15 30 8 7 5 10 R3 059A 2 59 4 15 20 46 2 11 15 R3 075A 2 74 8 18 5 25 59 4 15 20 R4 088A 2 8...

Page 268: ...A9 4 6 9 3 3 5 4 2 2 3 R1 08A8 4 8 8 4 5 6 9 3 3 R1 012A 4 11 9 5 5 7 5 8 8 4 5 R1 015A 4 15 4 7 5 10 11 9 5 5 7 5 R2 023A 4 23 11 15 15 4 7 5 10 R2 031A 4 31 15 20 23 11 15 R3 038A 4 38 18 5 25 31 15 20 R3 045A 4 45 22 30 38 18 5 25 R3 059A 4 59 30 40 44 22 30 R4 072A 4 72 37 50 59 30 40 R4 078A 4 77 Note 1 60 72 Note 1 50 R4 097A 4 97 Note 1 75 77 Note 1 60 R4 125A 4 125 Note 1 100 87 45 75 R5 1...

Page 269: ...Three phase supply voltage 500 600 V 02A7 6 2 8 1 5 2 2 4 1 1 1 5 R2 03A9 6 4 0 2 2 3 2 7 1 5 2 R2 06A1 6 6 3 4 5 3 9 2 2 3 R2 09A0 6 9 3 5 5 7 5 6 1 4 5 R2 011A 6 12 0 7 5 10 9 0 5 5 7 5 R2 017A 6 18 0 11 15 11 7 5 10 R2 022A 6 23 0 15 20 17 11 15 R3 027A 6 28 0 18 5 25 22 15 20 R3 032A 6 33 0 22 30 27 18 5 25 R4 041A 6 43 0 30 40 32 22 30 R4 052A 6 54 0 37 50 41 30 40 R4 062A 6 64 0 45 60 52 37 ...

Page 270: ...the derating factor is 100 1 C 10 C 90 or 0 90 The output current is then 0 90 I2N or 0 90 I2hd Altitude derating In altitudes 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information Single phase supply derating For 208 240 V...

Page 271: ...with EN 60947 2 Other regions The disconnecting device must conform to the applicable safety regulations Fuses Branch circuit protection must be provided by the end user and sized per national and local electric codes The following tables provide fuse recommendations for short circuit protection on the drive s input power The rated fuse currents given in the tables are the maximums for the mention...

Page 272: ... 10 JJS 10 06A6 2 6 6 07A5 2 7 5 012A 2 11 8 16 15 JJS 15 017A 2 16 7 25 25 JJS 25 024A 2 24 2 25 JJS 25 031A 2 30 8 40 40 JJS 40 046A 2 46 2 63 60 JJS 60 059A 2 59 4 80 JJS 80 075A 2 74 8 80 100 JJS 100 088A 2 88 0 100 110 JJS 110 114A 2 114 125 150 JJS 150 143A 2 143 200 200 JJS 200 178A 2 178 250 250 JJS 250 221A 2 221 315 300 JJS 300 248A 2 248 350 JJS 350 00467918 xls C ACQ550 x1 see below In...

Page 273: ... 180A 4 180 250 200 JJS 250 246A 4 246 250 250 JJS 250 00467918 xls C ACQ550 U1 see below Input current A Input power mains fuses IEC 60269 gG A UL Class T A Bussmann type 02A7 6 2 7 10 10 JJS 10 03A9 6 3 9 06A1 6 6 1 09A0 6 9 0 16 15 JJS 15 011A 6 11 017A 6 17 25 25 JJS 25 022A 6 22 027A 6 27 35 40 JJS 40 032A 6 32 041A 6 41 50 50 JJS 50 052A 6 52 60 60 JJS 60 062A 6 62 80 80 JJS 80 077A 6 77 100...

Page 274: ...temperature 70 C 158 F surface temperature cables with concentric copper shield not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature not more than three current carrying conductors in raceway or cable or earth directly buried copper cables with concentric copper shield Max load current A Cu ...

Page 275: ...le power is applied to the drive s input terminals Corner grounded TN systems are defined in the following table In such systems disconnect the internal ground connection through the EMC filter capacitors do this also if the grounding configuration of the system is unknown see section Disconnecting the internal EMC filter on page 23 The EMC filter capacitors make an internal ground connection that...

Page 276: ...the filter capacitors which could be dangerous and could damage the drive Drive s power connection terminals The following table provides specifications for the drive s power connection terminals Frame size U1 V1 W1 U2 V2 W2 BRK UDC terminals Earthing PE terminal Minimum wire size Maximum wire size Tightening torque Maximum wire size Tightening torque mm2 AWG mm2 AWG N m lb ft mm2 AWG N m lb ft R1...

Page 277: ...g procedure 1 Select appropriate ring lugs from the following table 2 Remove the screw on terminal lugs if supplied 3 Attach the ring lugs to the drive end of the cables 4 Isolate the ends of the ring lugs with insulating tape or shrink tubing 5 Attach the ring lugs to the drive Wire size Manufacturer Ring lug Crimping tool No of crimps mm2 kcmil AWG 16 6 Burndy YAV6C L2 MY29 3 1 Ilsco CCL 6 38 IL...

Page 278: ...he cables 2 Attach screw on lugs to the drive 70 2 0 Burndy YAL26T38 MY29 3 2 Ilsco CRA 2 0 IDT 12 1 Ilsco CCL 2 0 38 MT 25 1 Thomas Betts 54110 TBM 8 3 95 3 0 Burndy YAL27T38 MY29 3 2 Ilsco CRA 3 0 IDT 12 1 Ilsco CCL 3 0 38 MT 25 1 Thomas Betts 54111 TBM 8 3 95 3 0 Burndy YA28R4 MY29 3 2 Ilsco CRA 4 0 IDT 12 1 Ilsco CCL 4 0 38 MT 25 2 Thomas Betts 54112 TBM 8 4 Wire size Manufacturer Ring lug Cri...

Page 279: ...able lengths for 400 V and 600 V drives are given in the sections below In multimotor systems the calculated sum of all motor cable lengths must not exceed the maximum motor cable length given in the appropriate table below Motor connection specifications Voltage U2 0 U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz Frequency resolution 0 01 Hz Current See section Rating...

Page 280: ...pecified in the table above may cause permanent damage to the drive Examples for using the table Maximum cable length for 400 V drives Frame size EMC limits Operational limits Second environment category C31 First environment category C21 Basic unit With du dt filters 1 kHz 4 kHz 8 kHz 1 kHz 4 kHz 8 kHz 1 4 kHz 8 12 kHz m ft m ft m ft m ft m ft m ft m ft m ft m ft R1 300 980 300 980 300 980 300 98...

Page 281: ... further by feeding in additional motor and load data R3 frame size 4 kHz fsw Category C3 300 m 980 ft cable Check operational limits for R3 and 4 kHz a 300 m 980 ft cable cannot be used even with a du dt filter A sine filter must be used and the voltage drop of the cable must be taken into account in the installation Check EMC limits EMC requirements for Category C3 are met with a 300 m 980 ft ca...

Page 282: ...onductor bonded to the conduit on each side of the joint Bond conduit run to the drive enclosure Use a separate conduit run for motor cables also separate input power and control cables Use a separate conduit run for each drive Armored cable When using armored cable Use six conductor 3 phases and 3 grounds type MC continuous corrugated aluminium armor cable with symmetrical grounds Armored motor c...

Page 283: ...mendation for conductor layout The following figure compares conductor layout features in motor cables Insulation jacket Copper wire shield Cable core Inner insulation Symmetrical shielded cable three phase conductors and a concentric or otherwise symmetrically constructed PE conductor and a shield Recommended CE C Tick PE conductor and shield A separate PE conductor is required if the conductivit...

Page 284: ...r cable shield wires must be twisted together into a bundle pig tail the bundle length must be less than five times its width and connected to the terminal marked at the bottom right hand corner of the drive At the motor end the motor cable shield must be earthed 360 degrees with an EMC cable gland or the shield wires must be twisted together into a bundle pig tail not longer than five times its w...

Page 285: ... values can exceed RMAX The resistor power rating must be high enough to dissipate the braking power This requirement involves many factors the maximum continuous power rating for the resistor s the rate at which the resistor changes temperature resistor thermal time constant maximum braking time ON If the regeneration braking power is larger than the resistor rated power there is a limit to the O...

Page 286: ... ON column 208 240 V drives Type ACQ550 01 U1 see below Resistance Resistor1 minimum continuous power rating Deceleration to zero rating Prcont Continuous ON 60 s ON 25 Duty RMAX RMIN Pr3 3 s ON 27 s OFF 10 Duty Pr10 10 s ON 50 s OFF 17 Duty Pr30 30 s ON 180 s OFF 14 Duty Pr60 60 s ON 180 s OFF 25 Duty ohm ohm W W W W W Three phase supply voltage 208 240 V 04A6 2 234 80 45 80 120 200 1100 06A6 2 1...

Page 287: ... 480 V 03A3 4 641 120 65 120 175 285 1100 04A1 4 470 120 90 160 235 390 1500 05A4 4 320 120 125 235 345 570 2200 06A9 4 235 80 170 320 470 775 3000 08A8 4 192 80 210 400 575 950 4000 012A 4 128 80 315 590 860 1425 5500 015A 4 94 63 425 800 1175 1950 7500 023A 4 64 63 625 1175 1725 2850 11000 1 Resistor time constant specification must be 85 seconds Type ACQ550 U1 see below Resistance Resistor1 min...

Page 288: ...the same rating as used for the power input to the drive The maximum length of the resistor cable s is 10 m 33 ft See section Power connection diagrams on page 21 for the resistor cable connection points Mandatory circuit protection The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive with a main contactor Wire the c...

Page 289: ...tay at least 20 cm 8 in from the sides of the drive Use care in mixing signal types on the same cable Do not mix relay controlled signals using more than 30 V and other control signals in the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using less than 48 V can be run in the same cables as digital input signals Control connection spec...

Page 290: ...he drive with a cable use only Category 5 Patch ethernet cable The maximum length that is tested to meet EMC specifications is 3 m 9 8 ft Longer cables are susceptible to electromagnetic noise and must be user tested to verify that EMC requirements are met Where long runs are required especially for runs longer than about 12 m 40 ft use a RS232 RS485 converter at each end and run RS485 cable Drive...

Page 291: ...x1 Frame size W BTU hr m3 h ft3 min 04A6 2 R1 55 189 44 26 06A6 2 R1 73 249 44 26 07A5 2 R1 81 276 44 26 012A 2 R1 116 404 44 26 017A 2 R1 161 551 44 26 024A 2 R2 227 776 88 52 031A 2 R2 285 973 88 52 046A 2 R3 420 1434 134 79 059A 2 R3 536 1829 134 79 075A 2 R4 671 2290 280 165 088A 2 R4 786 2685 280 165 114A 2 R4 1014 3463 280 165 143A 2 R6 1268 4431 404 238 178A 2 R6 1575 5379 404 238 221A 2 R6...

Page 292: ... 3260 11134 540 318 00467918 xls C Drive Heat loss Air flow ACQ550 U1 Frame size W BTU hr m3 h ft3 min 02A7 6 R2 46 157 88 52 03A9 6 R2 68 232 88 52 06A1 6 R2 124 423 88 52 09A0 6 R2 170 581 88 52 011A 6 R2 232 792 88 52 017A 6 R2 337 1150 88 52 022A 6 R3 457 1560 134 79 027A 6 R3 562 1918 134 79 032A 6 R4 667 2276 280 165 041A 6 R4 907 3096 280 165 052A 6 R4 1120 6820 280 165 062A 6 R4 1295 4420 ...

Page 293: ...the frame size Mounting dimensions IP21 UL type 1 and IP54 UL type 12 Dimensions for each frame size Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W11 98 0 3 9 98 0 3 9 160 6 3 160 6 3 238 9 4 263 10 4 W21 98 0 3 9 98 0 3 9 H11 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 18 0...

Page 294: ...03 8 0 203 8 0 265 10 4 302 11 9 H 330 13 0 430 16 9 490 19 3 596 23 5 602 23 7 700 27 6 H2 315 12 4 415 16 3 478 18 8 583 23 0 578 22 8 698 27 5 H3 369 14 5 469 18 5 583 23 0 689 27 1 736 29 0 8881 35 01 D 212 8 3 222 8 7 231 9 1 262 10 3 286 11 3 400 15 8 00467918 xls C 1 ACQ550 x1 246A 4 and ACQ550 01 290A 4 979 mm 38 5 in H H2 W H3 D X0031 D H Types ACQ550 x1 246A 4 and ACQ550 01 290A 4 frame ...

Page 295: ...8 267 10 5 267 10 5 369 14 5 410 16 1 H3 461 18 2 561 22 1 629 24 8 760 29 9 775 30 5 9241 36 41 D 234 9 2 245 9 7 254 10 0 284 11 2 309 12 2 423 16 7 00467918 xls C 1 ACQ550 01 290A 4 1119 mm 44 1 in 2 UL type 12 not available for ACQ550 01 290A 4 Enclosure Weight R1 R2 R3 R4 R5 R6 kg lb kg lb kg lb kg lb kg lb kg lb IP21 UL type 1 6 5 14 3 9 0 19 8 16 35 24 53 34 75 691 1521 IP54 UL type 12 8 0 ...

Page 296: ...ferent outer plastic cover an additional internal fan to improve cooling larger dimensions the same rating does not require a derating Ambient conditions The following table lists the ACQ550 environmental requirements Ambient environment requirements Installation site Storage and transportation in the protective package Altitude 0 1000 m 0 3 300 ft 1000 2000 m 3 300 6 600 ft if PN and I2N derated ...

Page 297: ...3 3 Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz 10 m s2 33 ft s2 In accordance with ISTA 1A and 1B specifications Shock Not allowed In accordance with IEC 68 2 29 max 100 m s2 330 ft s2 11ms Free fall Not allowed 76 cm 30 in frame size R1 61cm 24 in frame size R2 46 cm 18 in frame size R3 31 cm 12 in frame size R4 25 cm 10 in frame size R5 15 cm 6 in frame size R6 Material specifications Drive enclos...

Page 298: ...able parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte and if the drive is not provided with the RoHS marking the printed circuit boards contain lead both of which are classified as hazardous waste within the EU They must be removed and handled according t...

Page 299: ...eral requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device IEC EN 60529 2004 Degrees of protection provided by enclosures IP code IEC 60664 1 2002 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests IEC EN 61800 5 1 2003 Adjustable speed ele...

Page 300: ...eres 600 V maximum The ampere rating is based on tests done according to UL 508 Branch circuit protection must be provided in accordance with local codes The ACQ550 has an electronic motor protection feature that complies with the requirements of UL 508C and for ACQ550 U1 C22 2 No 14 When this feature is selected and properly adjusted additional overload protection is not required unless more than...

Page 301: ...issioning are defined Drive of category C3 drive of rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C3 has the same EMC emission limits as the earlier class second environment unrestricted distribution Compliance with the IEC EN 61800 3 2004 The immunity performance of the drive complies with the demands of IEC EN...

Page 302: ...blic network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through the EMC filter capacitors which may cause danger or damage the drive Note It is not allowed to install ...

Page 303: ...codes 258 display enable parameter 109 listing 258 words data parameters 90 alternate macro 60 altitude derating 270 environment limit 296 shipping limit 296 ambient conditions 296 ambient temperature derating 270 environment limit 296 shipping limit 296 amplitude logging see load analyzer analog cable requirements 290 analog I O connections 24 specifications 24 analog input parameter group 100 BA...

Page 304: ... control activate 189 comm fault response 189 configuration 181 configure for loss of communication 193 control interface 178 diagnostics 192 drive control of functions activate 185 fault code 28 193 fault code 31 193 194 fault code 32 194 fault code 33 194 fault tracing parameters 192 fault duplicate stations 193 fault intermittent off line 194 fault no master station on line 193 fault swapped wi...

Page 305: ... warning about screws at F1 F2 22 correction source PID parameter 155 cover remove 17 replace 32 cover top see hood CRC errors count parameter 158 crimp on ring lugs 277 critical speeds avoiding parameter group 120 high parameters 120 low parameters 120 select parameter 120 C Tick marking 299 current at fault history parameter 91 data parameter 85 max limit parameter 110 measurement fault code 254...

Page 306: ...rs 89 status parameter 159 UART errors count parameter 159 values data parameter 86 efficiency 290 ELV Extra Low Voltage 25 EM1 and EM3 screws location 21 on corner grounded TN system 23 on IT systems 23 on symmetrically grounded TN systems 23 warning 21 275 276 embedded fieldbus see EFB drive parameters EMC CE marking 299 C Tick marking 299 motor cable requirements 283 EMC filter external 276 EMC...

Page 307: ... 157 ext comm module parameter group 157 command words data parameters 89 config file CPI firmware revision parameter 157 config file id revision parameter 157 config file revision parameter 157 fault function parameter 126 fault time parameter 126 fieldbus appl program revision parameter 157 fieldbus CPI firmware revision parameter 157 fieldbus parameter refresh parameter 157 fieldbus parameters ...

Page 308: ...olation between AC power source and drive 271 IT system connections 276 warning about filters 6 284 warning about screws at EM1 EM3 21 warning about screws at F1 F2 22 J jogging activation parameter 93 K keypad see control panel keypad reference select parameter 94 kWh counter data parameter 85 L label serial number 12 type designation 12 language parameter 83 LED on ACQ Control Panel 251 252 on d...

Page 309: ...y 125 load curve max fault parameter 125 load curve zero speed load 125 maintenance triggers 123 nominal current parameter 83 nominal frequency parameter 83 nominal power parameter 84 nominal speed parameter 84 nominal voltage parameter 83 phase fault code 255 requirements 14 stall fault code 254 thermal protection 281 motor cable checking insulation 26 length 279 max length 279 requirements 282 r...

Page 310: ...meter 166 aux motor stop delay parameter 166 deceleration time parameter 175 enable parameter 174 low frequency parameters 166 macro 64 number of aux motors parameter 167 number of motors parameter 175 reference step parameters 164 start delay parameter 174 start frequency parameters 165 PID process sets parameter groups 145 external trimming parameter group 154 0 actual signal parameter 148 100 a...

Page 311: ...ations 289 remove cover 17 reset automatic parameter group 128 analog input less than min parameter 128 delay time parameter 128 external fault parameter 128 number of trials parameter 128 overcurrent parameter 128 trial time parameter 128 undervoltage parameter 128 resolution listing for parameters 69 resonance avoiding select parameter 120 revolution counter data parameter 87 ring lugs 277 RS 23...

Page 312: ...eters 165 aux motor delay 166 control EFB comm 185 control FBA comm 233 DC magnetizing time parameter 113 delay PFC parameter 174 delay parameter 115 frequency PFC parameters 165 function parameter 113 inhibit parameter 114 select enable source parameter 108 torque boost current parameter 114 start mode automatic 113 automatic torque boost 113 DC magnetizing 113 flying start 113 start stop paramet...

Page 313: ...rol enable parameter 110 ungrounded network see IT system units PID parameter 147 unknown drive type fault code 255 unpacking drive 12 unsymmetrically grounded networks see corner grounded TN system user load curve parameter group 142 fault code 255 frequency parameters 142 143 function parameter 142 mode parameter 142 time parameter 142 torque parameters 142 143 user parameter set 66 change contr...

Page 314: ...314 ACQ550 U1 User s Manual Index ...

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