ABB ACH550-UH HVAC Installation, Operation & Maintenance Manual Download Page 92

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ACH550 Installation, Operation and Maintenance Manual

ACH550-PCR/PDR

4117

ACT2 INPUT

4118

ACT1 MINIMUM

4119

ACT1 MAXIMUM

4120 ACT2 MINIMUM

4121 ACT2 MAXIMUM

4122 SLEEP SELECTION

4123 PID SLEEP LEVEL

4124 PID SLEEP DELAY

4125 WAKE-UP DEV

4126 WAKE-UP DELAY

GROUP 42

EXT / TRIM PID

4201 GAIN

4202 INTEGRATION TIME

4203 DERIVATION TIME

4204 PID DERIV FILTER

4205 ERROR VALUE INV

4206 UNITS

4207 DSP FORMAT

4208 0% VALUE

4209 100% VALUE

4210 SET POINT SEL

4211

INTERNAL SETPNT

4212 SETPOINT MIN

4213 SETPOINT MAX

4214 FBK SEL

4215 FBK MULTIPLIER

4216 ACT1 INPUT

4217 ACT2 INPUT

4218 ACT1 MINIMUM

4219 ACT1 MAXIMUM

4220 ACT2 MINIMUM

4221 ACT2 MAXIMUM

4228 ACTIVATE

4229 OFFSET

4230 TRIM MODE

4231 TRIM SCALE

4232 CORRECTION SRC

GROUP 45

ENERGY SAVING

4502 ENERGY PRICE

4507 CO2 CONV FACTOR

4508 PUMP POWER

4509 ENERGY RESET

GROUP 51

EXT COMM MODULE

5101 FBA TYPE

5102 FBA PAR 2…26

5127 FBA PAR REFRESH

5128 FILE CPI FW REV

5129 FILE CONFIG ID

2130 FILE CONFIG REV

5131 FBA STATUS

5132 FBA CPI FW REV

5133 FBA APPL FW REV

GROUP 52

PANEL COMM

5201 STATION ID

5202 BAUD RATE

5203 PARITY

5204 OK MESSAGES

5205 PARITY ERRORS

5206 FRAME ERRORS

5207 BUFFER

OVERRUNS

5208 CRC ERRORS

GROUP 53

EFB PROTOCOL

5301 EFB PROTOCOL ID

5302 EFB STATION ID

5303 EFB BAUD RATE

5304 EFB PARITY

5305 EFB CTRL PROFILE

5306 EFB OK

MESSAGES

5307 EFB CRC ERRORS

5308 EFB UART ERRORS

5309 EFB STATUS

5310 EFB PAR 10-18

5319 EFB PAR 19-20

GROUP 64

LOAD ANALYZER

6401 PVL SIGNAL

6402 PVL FILTER TIME

6403 LOGGERS RESET

6404 AL2 SIGNAL

6405 AL2 SIGNAL BASE

6406 PEAK VALUE

6407 PEAK TIME 1

6408 PEAK TIME 2

6409 CURRENT AT PEAK

6410 UDC AT PEAK

6411

FREQ AT PEAK

6412 TIME OF RESET 1

6413 TIME OF RESET 2

6414 AL1RANGE0TO10

6415 AL1RANGE10TO20

6416 AL1RANGE20TO30

6417 AL1RANGE30TO40

6418 AL1RANGE40TO50

6419 AL1RANGE50TO60

6420 AL1RANGE60TO70

6421 AL1RANGE70TO80

6422 AL1RANGE80TO90

6423 AL1RANGE90TO

6424 AL2RANGE0TO10

6425 AL2RANGE10TO20

6426 AL2RANGE20TO30

6427 AL2RANGE30TO40

6428 AL2RANGE40TO50

6429 AL2RANGE50TO60

6430 AL2RANGE60TO70

6431 AL2RANGE70TO80

6432 AL2RANGE80TO90

6433 AL2RANGE90TO

GROUP 81

PFA CONTROL

8103 REFERENCE STEP

8104 REFERENCE STEP

8105 REFERENCE STEP

8109 START FREQ 1

8110

START FREQ 2

8111

START FREQ 3

8112

LOW FREQ 1

8113

LOW FREQ 2

8114

LOW FREQ 3

8115

AUX MOT START D

8116

AUX MOT STOP D

8117

NR OF AUX MOT

8118

AUTOCHNG

INTERV

8119

AUTOCHNG LEVEL

8120 INTERLOCKS

8121 REG BYPASS CTRL

8122 PFA START DELAY

8123 PFA ENABLE

8124 ACC IN AUX STOP

8125 DEC IN AUX START

8126 TIMED AUTOCHNG

8127 MOTORS

8128 AUX START ORDER

GROUP 98

OPTIONS

9802 COMM PROT SEL

GROUP 99

START-UP DATA

9901 LANGUAGE

9902 APPLIC MACRO

9904 MOTOR CTRL

MODE

9905 MOTOR NOM VOLT

9906 MOTOR NOM CURR

9907 MOTOR NOM FREQ

9908 MOTOR NOM

SPEED

9909 MOTOR NOM

POWER

9915 MOTOR COSPHI

For E-Clipse

Bypass Drive

GROUP 01

ACTUAL DATA

0101 MOTOR CURR

0102 INPUT VOLT

0103 DI STATUS

0104 RO STATUS

0105 PCB TEMP

0106 KW HOURS

0107 COMM RO

0108 RUN TIME

0109 ON TIME 1

0110

ON TIME 2

0111

A-B VOLT

0112

B-C VOLT

0113

C-A VOLT

0114

MWH SAVED

0115

COST SAVED

0116

CO2 SAVED

0117

KWH SAVE L

0118

KWH SAVE H

GROUP 03

STATUS

0301 FBUS CW 1

0303 FBUS SW 1

0305 FLT WORD 1

0306 FLT WORD 2

0307 FLT WORD 3

0308 ALR WORD 1

0309 ALR WORD 2

GROUP 04

FAULT LOG

0401 LAST FAULT

0402 F1 TIME 1

0403 F1 TIME 2

0404 F1 VOLTAGE

0405 F1 CURRENT

0406 F1 EVENT 1

0407 F1 E1 TIME

0408 F1 EVENT 2

0409 F1 E2 TIME

0410 FAULT 2

0411

F2 TIME 1

0412 F2 TIME 2

0413 F2 VOLTAGE

0414 F2 CURRENT

0415 F2 EVENT 1

0416 F2 E1 TIME

0417 F2 EVENT 2

0418 F2 E2 TIME

0419 FAULT 3

0420 FAULT 4

0421 FAULT 5

GROUP 05

EVENT LOG

0501 LAST EVENT

0502 E1 TIME 1

0503 E1 TIME 2

0504 EVENT 2

0505 E2 TIME 1

0506 E2 TIME 2

0507 EVENT 3

0508 E3 TIME 1

0509 E3 TIME 2

0510 EVENT 4

0511

E4 TIME 1

0512 E4 TIME 2

GROUP 14

RELAY OUT

1401 RO1 SELECT

1402 R1 ON DLY

1403 R1 OFF DLY

1404 RO2 SELECT

1405 R2 ON DLY

1406 R2 OFF DLY

1407 RO3 SELECT

1408 R3 ON DLY

1409 R3 OFF DLY

1410 RO4 SELECT

1411

R4 ON DLY

1412 R4 OFF DLY

1413 RO5 SELECT

1414 R5 ON DLY

1415 R5 OFF DLY

GROUP 16

SYSTEM CTRL

1601 START/STOP

1602 RUN ENABLE

1603 START EN 1

1604 START EN 2

1605 START EN 3

1606 START EN 4

1607 RESET SRC

1608 AUTO XFR

1609 OC TRANSFR

1610 OV TRANSFR

1611

UV TRANSFR

1612 AI TRANSFR

1613 BP DISABLE

1614 BP RUN DLY

1615 SAVE PARAM

1616 DISP ALRMS

1617 DRIVE TEST

1618 PASS CODE

1619 PAR LOCK

1620 RUN EN TXT

1621 ST EN1 TXT

1622 ST EN2 TXT

1623 ST EN3 TXT

1624 ST EN4 TXT

1625 COMM CTRL

1626 MODE LOCK

1627 COST/KWH

1628 LEARN MODE

1629 LEARN TIME

1630 REVERSE REQ

1631 DRV/BYPASS

GROUP 17

OVERRIDE 2

1701 OVERRIDE 2

1702 RUN EN OVR

1703 ST EN1 OVR

1704 ST EN2 OVR

1706 ST EN4 OVR

1707 FAULTS OVR

GROUP 30

FLT FUNCTION

3001 UL ACTION

3002 UL TIME

3003 UL TRIP %

3004 COMM LOSS

3005 COMM TIME

3006 PHASE LOSS

3007 PHASE SEQ

GROUP 32

SUPERV CTRL

3201 SUPER CTRL

3202 START LVL

3203 STOP LEVEL

3204 START DLY

3205 STOP DLY

3206 FBK LOSS

GROUP 33

INFORMATION

3301 FW VERSION

3302 PT VERSION

3303 LP VERSION

3304 CB VERSION

3305 TEST DATE

3306 DRIVE TYPE

3307 SUB ASMBLY

3308 PLANT CODE

3309 MFG DATE

3310 UNIT NUM

GROUP 50

BYPASS EFB

5001 BP PROT ID

5002 BP MAC ID

5003 BAUD RATE

5004 EFB PARITY

5005 PROFILE

5006 BP OK MSG

5007 BP CRC ERR

5008 UART ERROR

5009 BP STATUS

5010 BP PAR 10

5011

BP PAR 11

5012 BP PAR 12

5013 BP PAR 13

5014 BP PAR 14

5015 BP PAR 15

5016 BP PAR 16

5017 BP PAR 17

5018 BP PAR 18

5019 BP PAR 19

5020 BP PAR 20

GROUP 51

EXT COMM MOD

5101 FBA TYPE

5102 FBA PAR 2

5103 FBA PAR 3

5104 FBA PAR 4

5105 FBA PAR 5

5106 FBA PAR 6

5107 FBA PAR 7

5108 FBA PAR 8

5109 FBA PAR 9

5110

FBA PAR 10

5111

FBA PAR 11

5112

FBA PAR 12

5113

FBA PAR 13

5114

FBA PAR 14

5115

FBA PAR 15

5116

FBA PAR 16

5117

FBA PAR 17

5118

FBA PAR 18

5119

FBA PAR 19

5120 FBA PAR 20

5121 FBA PAR 21

5122 FBA PAR 22

5123 FBA PAR 23

5124 FBA PAR 24

5125 FBA PAR 25

5126 FBA PAR 26

5127 REFRESH

5128 FBA PAR 28

5129 FBA PAR 29

5130 FBA PAR 30

5131 FBA STATUS

5132 FBA PAR 32

5133 FBA PAR 33

GROUP 53

DRIVE EFB

5301 DV PROT ID

5302 DV MAC ID

5303 BAUD RATE

5304 EFB PARITY

5305 PROFILE

5306 DV OK MSG

5307 DV CRC ERR

5308 UART ERROR

5309 DV STATUS

5310 DV PAR 10

5311

DV PAR 11

5312 DV PAR 12

5313 DV PAR 13

5314 DV PAR 14

5315 DV PAR 15

5316 DV PAR 16

5317 DV PAR 17

5318 DV PAR 18

5319 DV PAR 19

5320 DV PAR 20

GROUP 54

FBA DATA IN

5401 DATA IN 1

5402 DATA IN 2

5403 DATA IN 3

5404 DATA IN 4

5405 DATA IN 5

5406 DATA IN 6

5407 DATA IN 7

5408 DATA IN 8

5409 DATA IN 9

GROUP 55

FBA DATA OUT

5501 DATA OUT 1

5502 DATA OUT 2

5503 DATA OUT 3

5504 DATA OUT 4

5505 DATA OUT 5

5506 DATA OUT 6

5507 DATA OUT 7

5508 DATA OUT 8

5509 DATA OUT 9

5510 DATA OUT10

GROUP 98

OPTIONS

9802 COMM PROT SEL

GROUP 99

STARTUP DATA

9902 B.P. MACRO

Summary of Contents for ACH550-UH HVAC

Page 1: ...ACH550 Installation Operation and Maintenance Manual I O M ACH550 UH HVAC Drives 1 550 HP ACH550 BCR BDR VCR VDR E Clipse Bypass Drives 1 400 HP ACH550 PCR PDR Packaged Drives with Disconnect 1 550 HP...

Page 2: ...es on the terminals of the relay outputs WARNING When the control terminals of two or more drives are connected in parallel the auxiliary voltage for these control connections must be taken from a sin...

Page 3: ...ass page 39 PCR PDR Packaged Drives with Disconnect page 79 ACH550 UH Installation Study these installation instructions carefully before proceeding Failure to observe the warnings and instructions ma...

Page 4: ...the shipping pallet WARNING Use the lifting lugs bars at the top of the unit to lift R7 R8 drives 4 Use a hoist to lift the drive Do not place drive in final position until mounting site is prepared...

Page 5: ...the mounting location 1 Mark the position of the mounting holes Note Frame sizes R3 and R4 have four holes along the top Use only two If possible use the two outside holes to allow room to remove the...

Page 6: ...hood is present Remove screws 2 holding the hood in place 2 If hood is present Slide hood up and off of the cover 3 Loosen the captive screws around the edge of the cover 4 Remove the cover R7 R8 Cabi...

Page 7: ...h sides at the top 4 Re install the rubber plugs 5 Non English speaking locations Add a warning sticker in the appropriate language over the existing warning on the top of the module R7 R8 1 Use a hoi...

Page 8: ...ault LED Red Optional Module 1 X1 Communications Optional Module 2 GND Power Output to Motor Power Input EM1 X1 Analog Inputs and Outputs X1 Digital Inputs X1 Relay Outputs and 10 V Ref Voltage Output...

Page 9: ...e drive on IT systems and corner grounded TN systems see section Disconnecting the internal EMC filter on page 10 GND Power Input PE U1 V1 W1 X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Outp...

Page 10: ...stem types see Floating networks on page 12 and Unsymmetrically grounded networks on page 11 The locations of screws EM1 and EM3 are shown in the diagram on page 8 The locations of screws F1 and F2 ar...

Page 11: ...not connect drive terminals in series Unsymmetrically grounded networks WARNING Do not attempt to install or remove EM1 or EM3 screws while power is applied to the drive s input terminals Unsymmetrica...

Page 12: ...2 screws see page 9 Where EMC requirements exist check for excessive emission propagated to neighboring low voltage networks In some cases the natural suppression in transformers and cables is suffici...

Page 13: ...r to Power terminal considerations R6 Frame size on page 16 8 Route the control cables through the conduit not the same conduit as either input power or motor wiring 9 Use available secure points and...

Page 14: ...to the drive terminals Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to Power terminal considerations R6 Frame size on page 16 7 Route the control cables...

Page 15: ...e separate install liquid tight conduit connectors not supplied 5 Connect input power and motor cables to the bus terminals 6 Connect grounds to ground bar 7 Use available secure points and tie strap...

Page 16: ...le provides specifications for the drive s control terminals Control terminal descriptions The following full page diagram provides a general description of the control terminals on the drive Note Ter...

Page 17: ...ircuit common connected internally to chassis gnd through 1 M 10 24V Auxiliary voltage output 24 VDC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common connected in...

Page 18: ...1 F2 The drive is properly grounded The input power voltage matches the drive nominal input voltage range The input power connections at U1 V1 and W1 are connected and tightened as specified The input...

Page 19: ...situations However review the following situations Perform the associated procedures as appropriate Spin motor When first installed and started the control panel displays a welcome screen with the fo...

Page 20: ...owing from the motor ratings plate Voltage Nominal motor current Nominal frequency Nominal speed Nominal power 2 Edit parameters 9905 9909 to the correct values Assistant Control Panel The Start Up As...

Page 21: ...tatus information Select MENU and use UP DOWN buttons to select other modes The modes are Standard Display Mode Shows drive status information and operates the drive Parameters Mode Edits parameter va...

Page 22: ...eference To modify the reference only possible if the display in the upper right corner is in reverse video press the UP or DOWN buttons the reference changes immediately The reference can be modified...

Page 23: ...cation macro HVAC Default 1 Select MENU to enter the main menu 2 Select the Parameters mode with the UP DOWN buttons and select ENTER to select the Parameters mode 3 Select the appropriate parameter g...

Page 24: ...C 257 F Check for and correct Fan failure Obstructions in the air flow Dirt or dust coating on the heat sink Excessive ambient temperature Excessive motor load 4 SHORT CIRC Fault current Check for an...

Page 25: ...s while the drive is running and while the drive is not running Detection is more sensitive when the drive is not running and can produce false positives Possible corrections Check for correct faults...

Page 26: ...orrect Parameter settings for 2001 and 2002 Adequacy of motor braking torque Applicability of torque control Brake chopper and resistor 25 RESERVED Not used as of the publication of this manual 26 DRI...

Page 27: ...ger than the time defined by 3703 USER LOAD C TIME 101 SERF CORRUPT Error internal to the drive Contact your local ABB sales representative and report the error number 102 RESERVED 103 SERF MACRO 104...

Page 28: ...er is set for fieldbus control e g 1001 EXT1 COMMANDS 10 COMM but 9802 COMM PROT SEL 0 1008 PAR PFAWOSCALAR Parameter values are inconsistent 9904 MOTOR CTRL MODE must be 3 SCALAR SPEED when 8123 PFA...

Page 29: ...time parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 Interaction with external input filter 2003 UNDERVOLTAGE Under voltage controller is active Check for and correct Undervoltage on mains 2004...

Page 30: ...3005 3009 Check the temperature sensors and Group 35 parameters 2011 UNDERLOAD Motor load is lower than expected This alarm warns that a Motor Underload fault trip may be near Check Motor and drive r...

Page 31: ...OP Emergency stop activated 2024 ENCODER ERROR The drive is not detecting a valid encoder signal Check for and correct Encoder presence and proper connection reverse wired loose connection or short ci...

Page 32: ...the dust entering adjoining equipment perform the cleaning in another room 4 Replace the cooling fan 5 Restore power Maintenance Application Interval Instruction Check replace R7 R8 enclosure inlet a...

Page 33: ...IG instructions Frame Sizes R1 R4 To replace the fan 1 Remove power from drive 2 Remove drive cover 3 For Frame Size R1 R2 Press together the retaining clips on the fan cover sides and lift R3 R4 Pres...

Page 34: ...an in reverse order noting that The fan air flow is up refer to arrow on fan The fan wire harness is toward the front The notched housing barb is located in the right rear corner The fan cable connect...

Page 35: ...fan and capacitor with the replacement part for ABB in the reverse order of the above Ensure the fan is centered on the velocity stack and rotates freely Enclosure air filter replacement UL Type 12 e...

Page 36: ...ing pulled out of the filter frame Install the center bracket first Install the 2nd bracket overlapping the center bracket by 1 2 to the left Install the 3nd bracket overlapping the center bracket by...

Page 37: ...squeezing the open end of the U towards the middle of the square until the retainer top open end of U clears the filter frame Save the retainers for reinstallation 3 Remove and inspect the filter 4 I...

Page 38: ...a capacitor failure Capacitor failure is usually followed by a input power fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements for frame size R5 R6 and R8 are avail...

Page 39: ...icing the drive Failure to disconnect power may cause serious injury or death 1 Install wiring bypass WARNING Do not connect or disconnect input or output power wiring or control wires when power is a...

Page 40: ...ng access from the bottom only The following figure shows the Vertical E Clipse Bypass wiring connection points BP0054 ACH550 E Clipse Bypass Control Board Terminals X2 Disconnect Switch or Circuit Br...

Page 41: ...pass units are configured for wiring access from the top The following figure shows the Standard E Clipse Bypass wall mounted wiring connection points ACH550 Motor Input Power Output Ground Terminals...

Page 42: ...erminals X2 Input Ground Lug Input Power Terminals Motor Terminals Output Ground Lug Service Switch optional B2 ACH550 Drive Cable Guides E Clipse Bypass Control Board Terminals X2 Disconnect Switch o...

Page 43: ...se Bypass units are configured for wiring access from the top The following figure shows the Standard E Clipse Bypass floor mounted wiring connection points B4 ACH550 Drive E Clipse Bypass Control Boa...

Page 44: ...put connections Connect input power to the terminals of the disconnect switch or circuit breaker Connect the equipment grounding conductor to the ground lug at the top of the enclosure The figure belo...

Page 45: ...hese 3R enclosures on an open rack system requires the use of the supplied 3R enclosure back plates to maintain 3R integrity Standard Configuration B3 Input Ground Standard Configuration B1 B2 Power C...

Page 46: ...l block location and terminal data are defined in the ACH550 UH User s Manual X2 terminal block location is illustrated in the figures starting with Connection diagrams Vertical E Clipse Bypass on pag...

Page 47: ...trol connections made on the E Clipse Bypass control board Use wire ties to permanently affix control communications wiring to the hooked wire race tie points provided maintaining a minimum 6 mm 1 4 s...

Page 48: ...ACH550 VxR 031A 2 R2 2 50 in lbs 2 50 in lbs 2 50 in lbs 15 ACH550 VxR 046A 2 R3 4 18 in lbs 2 0 120 in lbs 20 ACH550 VxR 059A 2 R3 25 ACH550 VxR 075A 2 R4 1 50 in lbs 1 55 in lbs 380 480 Volt 1 1 5...

Page 49: ...10 ACH550 VxR 011A 6 R2 15 ACH550 VxR 017A 6 R2 20 ACH550 VxR 022A 6 R3 4 62 in lbs 2 50 in lbs 2 50 in lbs 25 ACH550 VxR 027A 6 R3 30 ACH550 VxR 032A 6 R4 1 62 in lbs 4 18 in lbs 2 0 120 in lbs 40 A...

Page 50: ...50 BxR 017A 2 R1 7 5 ACH550 BxR 024A 2 R2 10 ACH550 BxR 031A 2 R2 1 50 in lbs 1 50 in lbs 3 50 in lbs 3 50 in lbs 2 50 in lbs 2 50 in lbs 15 ACH550 BxR 046A 2 R3 4 18 in lbs 4 18 in lbs 2 0 120 in lbs...

Page 51: ...lbs 1 0 70 in lbs 1 0 70 in lbs 1 53 in lbs 1 53 in lbs 2 x 3 0 250 in lbs 100 ACH550 BxR 125A 4 R5 300 MCM 275 in lbs 300 MCM 275 in lbs 250 MCM 300 in lbs 250 MCM 300 in lbs 125 ACH550 BxR 157A 4 R...

Page 52: ...3 30 ACH550 BxR 032A 6 R4 4 18 in lbs 4 18 in lbs 2 0 120 in lbs 2 0 120 in lbs 40 ACH550 BxR 041A 6 R4 50 ACH550 BxR 052A 6 R4 1 55 in lbs 1 55 in lbs 60 ACH550 BxR 062A 6 R4 1 75 in lbs 1 75 in lbs...

Page 53: ...fault Parameters Changed Relative to E Clipse HVAC Default Smoke Control Override1 is a fixed input Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the...

Page 54: ...between the ACH550 and the E Clipse Bypass are configured at the factory and require no adjustment Drive Link recovery procedure If the ACH550 Drive communication settings are unintentionally changed...

Page 55: ...otor will start across the line as soon as power is applied If the Safety Interlock and Run Enable input contacts are closed and the Smoke Control Override 1 input contact is closed the motor will sta...

Page 56: ...amaged or improper wiring If the ACH550 Control Panel displays any other drive faults correct the fault condition before proceeding to the next step CAUTION Check motor rotation direction as soon as t...

Page 57: ...e ACH550 UH User s Manual for programming instructions Note Run motor from drive before attempting bypass operation System check motor disconnected from the ACH550 with E Clipse Bypass If you are fami...

Page 58: ...ements make it necessary to use this type of motor control Operation using the Vector Speed setting is unnecessary for control of almost all fan and pump applications Refer to the ACH550 UH User s Man...

Page 59: ...BRK to GND frame size R1 R2 Terminals UC and UC frame size R3 R8 If the drive does not operate according to these steps refer to the ACH550 UH User s Manual 3 Check jumpers and switches The settings d...

Page 60: ...ction Sheet supplied with these units for additional information on the adjustment of these settings Operation E Clipse bypass configurations The ACH550 with E Clipse Bypass is an ACH550 AC adjustable...

Page 61: ...the front view of the ACH550 E Clipse Bypass standard configurations and identifies the major components BP0091 E Clipse Bypass E Clipse Bypass Control Panel Operating Handle for Disconnect Switch or...

Page 62: ...nterlock s and Run Enable contacts are closed The Safety Interlock contact s are closed with no Start command present The Enabled LED flashes green if the Run Enable contact is open and when the Safet...

Page 63: ...nctions have shut down the drive The specific nature of the fault is indicated on the drive control panel display Refer to the Diagnostics section on page 66 of the ACH550 UH User s Manual for more de...

Page 64: ...al different modes for configuring operating and diagnosing the bypass Select MENU and use the UP DOWN buttons to select modes The modes are Default Display mode Provides HAND OFF AUTO indication of t...

Page 65: ...to return to the Default Display 1 The Default Display indicates the Bypass Control mode 2 Press ENTER to enter the Main Menu 3 Select the Parameter List with the Up Down arrows and press ENTER 4 Sel...

Page 66: ...RBCU Change RBCU 3002 BYP CNTACT STUCK M2 contactor indicates it is not prepared to move on a power up check of the contactor or after contact is commanded to open Defective Contactor Defective RBCU...

Page 67: ...he drive phases back Message will appear in the fault log This message will only appear when drive contactor opens when drive is operating Loose J7 connector on RBCU unit Loose input wiring Incoming p...

Page 68: ...ge phase to ground 3013 DRIVE 1ST START Fault generated if attempting to close the bypass contactor with out running the bypass in drive mode first NA Run bypass unit in drive mode before attempting b...

Page 69: ...Fault is generated when current in Phase A is detected and the bypass contactor is open Loose CT connection Bad RBCU Bad CT Check J2 connector for proper seating Check connector on Current Assembly R...

Page 70: ...sformers in bypass unit Internal problem Cable problem Motor problem Check wiring in E Clipse Unit Check motor cabling Check Motor Check if 3006 is Disabled 3037 PCB TEMP RBCU unit has reached 190 deg...

Page 71: ...r Replace RBCU 3204 STACK OVERFLOW Program cycle is overloaded NA Contact ABB with information that proceeded fault Cycle Power Replace RBCU 3205 UNKNOWN CB Bypass control board type is unknown Firmwa...

Page 72: ...will trip on Fault 3012 if the bypass contactor is closed Loose J8 connector Loose wiring on Contactor assembly Blown upstream fuse Check J8 connector Check red wire on input block Check incoming volt...

Page 73: ...s Bypass Mode Check that J2 connector is firmly seated in RBCU Check input voltage Does overload condition exist 4011 MTR UNDERLOAD Alarm comes at half the time of a mtr underload fault See fault 3017...

Page 74: ...common on bypass when using external 24 v supply Check 24 Volts on RBCU unit Check for 24 volts on respective DI when condition is satisfied Check Parameter 0103 For status of digital input 4022 Sele...

Page 75: ...0103 For status of digital input 4025 LOCAL DISABLED Alarm is displayed if MODE LOCK 16 29 is set to AUTO MODE and the Hand or Off key is pressed 4026 AUTO DISABLED This alarm is displayed if MODE LOC...

Page 76: ...o the system AUTO TRANSFER NOT TRANSFERRED TRANSFERRED Displays if the system is in Auto Transfer state or not Does not reflect to PAR 16 08 AUTO XFER value itself BYP OVERRIDE 1 NOT ACTIVATED ACTIVAT...

Page 77: ...voltage 5 CAN T EDIT PAR IS HIDDEN Try to save value press the ENTER key in Parameter Edit State of a hidden parameter Should not be possible If hidden parameters are turned visible this message is n...

Page 78: ...78 ACH550 Installation Operation and Maintenance Manual ACH550 E Clipse Bypass...

Page 79: ...with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death 1 Install wiring WARN...

Page 80: ...pen rack system requires the use of the supplied 3R enclosure back plates to maintain 3R integrity ACH550 Input Power Terminals Motor Terminals Ground Lug s Disconnect Switch or Circuit Breaker Motor...

Page 81: ...floor mounted Floor mounted UL Type NEMA 1 12 Drive with Input Disconnect units are configured for wiring access from the top and include a removable conduit mounting plate The following figure shows...

Page 82: ...on disconnect switches for the following rated ACH550 PDR products is 7 in lbs Do not use a power driver or over tighten to prevent breaking screw heads or stripping the terminal 230 VAC 460 VAC 600...

Page 83: ...10 7 in lbs 10 7 in lbs Refer to Drive s power connection terminals 10 35 in lbs 10 35 in lbs 1 5 ACH550 PxR 06A6 2 R1 2 ACH550 PxR 07A5 2 R1 3 ACH550 PxR 012A 2 R1 5 ACH550 PxR 017A 2 R1 7 5 ACH550 P...

Page 84: ...in lbs 6 35 in lbs 15 ACH550 PxR 023A 4 R2 20 ACH550 PxR 031A 4 R3 3 50 in lbs 3 50 in lbs 3 50 in lbs 3 50 in lbs 25 ACH550 PxR 038A 4 R3 4 18 in lbs 4 18 in lbs 30 ACH550 PxR 045A 4 R3 40 ACH550 Px...

Page 85: ...in lbs 8 7 in lbs Refer to Drive s power connection terminals 6 35 in lbs 6 35 in lbs 3 ACH550 PxR 03A9 6 R2 5 ACH550 PxR 06A1 6 R2 7 5 ACH550 PxR 09A0 6 R2 10 ACH550 PxR 011A 6 R2 15 ACH550 PxR 017A...

Page 86: ...ine power Follow the procedure on page 12 Before proceeding with the insulation resistance measurements check that the ACH550 is disconnected from incoming line power Failure to disconnect line power...

Page 87: ...ut Disconnect is an ACH550 AC adjustable frequency drive packaged with an input disconnect switch or circuit breaker and with a door interlocked external operating handle The operating handle can be p...

Page 88: ...rd configurations and identifies the major components Operating Handle ACH550 Drive for Disconnect Switch or Circuit Breaker UL Type NEMA 1 12 UL Type NEMA 1 12 UL Type NEMA 1 12 Floor Mount UL Type N...

Page 89: ...ation Interval Instruction Check replace hinged door wall mount enclosure inlet air filter Hinged door wall mount UL Type NEMA 12 enclosures Check every 3 months Replace as needed Enclosure air filter...

Page 90: ...t the hooks catch on the enclosure 6 Replace the mounting screw Tighten until the gasket on the bracket is about 50 compressed Enclosure air filter replacement UL Type NEMA 12 floor mount enclosures F...

Page 91: ...07 RAMP SHAPE 2 2208 EM DEC TIME 2209 RAMP INPUT 0 GROUP 23 SPEED CONTROL 2301 PROP GAIN 2302 INTEGRATION TIME 2303 DERIVATION TIME 2304 ACC COMPENSATION 2305 AUTOTUNE RUN GROUP 25 CRITICAL SPEEDS 250...

Page 92: ...FAULT LOG 0401 LAST FAULT 0402 F1 TIME 1 0403 F1 TIME 2 0404 F1 VOLTAGE 0405 F1 CURRENT 0406 F1 EVENT 1 0407 F1 E1 TIME 0408 F1 EVENT 2 0409 F1 E2 TIME 0410 FAULT 2 0411 F2 TIME 1 0412 F2 TIME 2 0413...

Page 93: ...ACH550 Installation Operation and Maintenance Manual 93 ACH550 PCR PDR...

Page 94: ...tallation Operation and Maintenance Manual 3AUA0000081824 REV B Effective 04 15 2012 ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www...

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ABB ACH550-UH HVAC, Installation, Operation & Maintenance Manual

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