AB Regin Corrigo E81D-3 Manual Download Page 16

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Chapter 3

Installation and wiring

Manual Corrigo Ventilation, revision R

A number of different wiring alternatives are possible depending on the type of supply voltage to
the Corrigo and the relay type.

24 V AC supply and 24 V AC relays

24 V DC supply and 24 V DC relays

24 V AC supply and 24 V DC relays

24 VAC

24 V DC

+ -

24 VAC

24 V

+ -

24 V AC

Summary of Contents for Corrigo E81D-3

Page 1: ...Corrigo manual Ventilation application Copyright AB Regin Sweden 2013 ...

Page 2: ...rms of the licence No part of this document may be reproduced or transmitted in any form in any fashion electronically or mechanically without the express written permission of Regin COPYRIGHT AB Regin All rights reserved TRADEMARKS Corrigo E tool EXOdesigner EXOreal EXOrealC EXOline EXO4 EXO4 Web Server Optigo Regio and Regio tool are registered trademarks of AB Regin Windows Windows 2000 Windows...

Page 3: ...Time switch outputs 47 5 9 Alarms 47 CHAPTER 6 STARTING AND STOPPING THE UNIT 49 6 1 Start conditions 49 6 2 Stop conditions 49 6 3 Start sequence 50 6 4 Stop sequence 50 CHAPTER 7 DISPLAY LEDS AND BUTTONS 51 7 1 Display 51 7 2 LEDs 51 7 3 Buttons 51 7 4 Navigating the menus 51 CHAPTER 8 ACCESS RIGHTS 53 8 1 Log on 53 8 2 Log off 53 8 3 Change password 54 8 4 Change password to remove automatic lo...

Page 4: ... 85 17 11 Pump control 86 17 12 Free cooling 86 17 13 Support control 87 17 14 CO2 Demand control 87 17 15 Fire function 87 17 16 Humidity control 88 17 17 Exchanger de icing 88 17 18 Cooling recovery 88 17 19 Minimum limit dampers 88 17 21 External setpoint 89 17 22 Run indication Motor protection 89 17 23 Actuator type 90 17 24 Running time 3 position actuators 90 17 25 Step controllers 91 17 26...

Page 5: ...INDEX 110 APPENDIX FREQUENCY CONVERTERS 114 ...

Page 6: ...n how to configure the controllers using the PC software E tool available in Swedish English German and French LON interface variable list Variable list for the Corrigo series available in Swedish and English Corrigo ventilation variables for EXOline Modbus and BACnet Variable list for EXOline BACnet and Modbus communication available in English Corrigo ventilation Communication Guide The most com...

Page 7: ...called EXOrealC Support for three communication ports BACnet IP is now available as a communication protocol New filter alarm Separate filter alarms Analogue filter alarm filter pressure alarm Temperature alarm for extra sensors 1 5 Support for 0 10V outdoor sensor and room sensor Modulating recirculation air damper Y4 Extra sequence Communication with Danfoss model Frequency converters FC 101 now...

Page 8: ... arrow 3 times and then choose a language in the same way you selected an application 2 2 1 Additional menu options System Information on the Corrigo model and serial number EXOreal version MAC address and IP address Battery status and memory size Memory status and voltage frequency Communication Communication mode selection Serial Enables selecting EXOline address communication speed port mode an...

Page 9: ... temperature control and room extract air temperature control Outdoor compensated room extract air control Extra separate temperature control circuit for after heaters etc Extra control sequences Y4 and Y5 in addition to Y1 Y2 and Y3 for free integration into the controller output With control of Heat exchanger liquid connected plate or rotating or mixing dampers Heating coil Water with or without...

Page 10: ...air and the extract air temperature and air humidity When this function is active the mixing damper signal will be overridden to recirculation if the enthalpy is higher outdoors than indoors Pretreatment Damper and pump control for preheating or precooling of the outdoor air via an underground intake channel Cooling recovery If the extract air is colder than the outdoor air and cooling is required...

Page 11: ...l inputs AO analogue outputs DO digital outputs UI universal inputs can be configured to function as either analogue input or digital input All third generation Corrigo controllers support external displays Corrigo model overview Models with display Models without display Description E81D 3 E151D 3 E281D 3 E81 3 E151 3 E281 3 Standard controller with RS485 port E15D S LON E28D S LON Controller wit...

Page 12: ...Class 2k3 Ambient temperature 20 70 C Ambient humidity Max 95 RH Mechanical requirements according to IEC721 3 2 Class 2M2 Vibration IEC60068 2 6 Test FC vibration Sinusoidal Shock IEC60068 2 27 Test Ea Free fall IEC60068 2 27 Test Ed Storage Climatic conditions according to IEC 721 3 1 Class 1k3 Ambient temperature 20 70 C Ambient humidity Max 95 RH Battery Type Replaceable Lithium cell CR2032 Ba...

Page 13: ...0 V DC 10 0 V DC or 10 2 V DC 8 bit D A short circuit protected Digital outputs DO Mosfet outputs 24 V AC DC 2 A continuous Totally max 8 A Options LON FT3150 gives a second communication route W TCP IP port Replaces RS485 for EXOline Port 1 communication 2 port Corrigo models Two serial ports or one serial port and one TCP IP port 3 ports Corrigo Two serial ports and one TCP IP port External hand...

Page 14: ... RH non condensing The picture below shows a wiring example for Corrigo E283W 3 3 2 Wiring At the end of this chapter there are wiring diagrams showing the factory set configuration There are also empty wiring diagrams Since the function of most of the inputs and outputs depends on the programming of the unit the final wiring diagram cannot be filled in until the installer has decided how to use t...

Page 15: ...t A universal input configured as an analogue input can depending on the configuration be used for either PT1000 temperature sensors or for 0 10 V DC analogue input signals for example from a pressure transmitter Universal inputs configured as an analogue input must refer to an Agnd terminal placed in the same terminal block as the input being wired A universal input configured as a digital input ...

Page 16: ...ing alternatives are possible depending on the type of supply voltage to the Corrigo and the relay type 24 V AC supply and 24 V AC relays 24 V DC supply and 24 V DC relays 24 V AC supply and 24 V DC relays G G0 10 11 12 L N 24 VAC G G0 10 11 12 24 V DC G G0 10 11 12 L N 24 VAC 24 V DC 24 V AC 24 V AC ...

Page 17: ... Extracttemp Exhaust air temperature sensor Exhaust Air Temp Exhausttemp Room temperature sensor 1 PT1000 or 0 10V Room Temp 1 Roomtemp1 Room temperature sensor 2 Room Temp 2 Roomtemp2 CO2 sensor 0 10 V DC CO2 Sensor CO2 Pressure transmitter supply air 0 10 V DC SAF Pressure SAF pressure Pressure transmitter extract air 0 10 V DC EAF Pressure EAF pressure De icing sensor heat exchanger Deicing Tem...

Page 18: ...g Heat Pump Indication P1 Heating Run indication alarm circulation pump exchanger Exchange Pump Indication P1 Exchanger Run indication alarm circulation pump Cooling Cooling Pump Indication P1 Cooling Fire alarm Fire Alarm Fire alarm Fire damper end switch monitoring Fire Damper Indication Fire damper ind Extended operation Normal Extended Operation Normal Ext run 1 1 Extended operation Reduced Ex...

Page 19: ...t Not used Not used Start stop Supply air fan Normal SAF Start 1 1 Normal Speed SAF 1 1 speed Start stop Extract air fan Normal EAF Start 1 1 Normal Speed EAF 1 1 speed Start stop Supply air fan Reduced SAF Start 1 2 Reduced Speed SAF 1 2 speed Start stop Extract air fan Reduced EAF Start 1 2 Reduced Speed EAF 1 2 speed Start stop circulation pump heating Heating Pump Start P1 Heating Fire damper ...

Page 20: ...Step controller cooling step 1 Cool Step 1 Cool step1 Step controller cooling step 2 Cool Step 2 Cool step2 Step controller cooling step 3 Cool Step 3 Cool step3 Extra time channel 1 Time Channel 1 Timer 1 Extra time channel 2 Time Channel 2 Timer 2 Extra time channel 3 Time Channel 3 Timer 3 Extra time channel 4 Time Channel 4 Timer 4 Extra time channel 5 Time Channel 5 Timer 5 Humidity Humidity ...

Page 21: ...application selected in order for it to be configured 4 1 How to do it For configuration using E tool see the E tool manual For configuration using the front panel or E3 DSP there are two ways to go depending on how much help you need Option 1 Jump straight to chapter 7 and 8 Display LEDs and buttons and Access rights After learning how to use the buttons and menu system connect power to your Corr...

Page 22: ...building Note that the universal inputs in Corrigo E28 can individually be configured as either analogue or digital inputs Display buttons and LEDs Read chapter 7 on how to use the front panel buttons to navigate the Corrigo menu system Access rights Chapter 8 Learn how to log on to the Corrigo Configuration Chapter 16 Configuration Connect power to the Corrigo Using the buttons and menu system go...

Page 23: ...Manual Corrigo Ventilation revision R Chapter 4 Commissioning 23 Manual Auto Chapter 14 Learn to use manual control Very useful for testing out your system Other functions Chapter 18 Alarm handling etc ...

Page 24: ...cascade controller together with the room extract temperature controller The room extract temperature offset will dictate the supply air temperature setpoint Mode five and six vary according to the outdoor temperature Outdoor temperature compensated supply air control as in mode two in winter and cascaded room control or cascaded extract air control in summer as in modes three or four The switch o...

Page 25: ... Y4 Extra sequence can also be used for control of a modulating recirculation air damper In cases where Y4 Extra sequence controls a water heater battery frost protection control may be activated A change over signal can also be configured Y1 Heating Y3 Cooling It is also possible to split one of the three analogue outputs Heating Heat exchanger or Cooling into two equal parts if an additional out...

Page 26: ...nsors are connected the average of their values will be used The number of room sensors is detected automatically The room temperature is kept at the setpoint value by controlling the output signals for Y1 Heating Y2 Heat exchanger Y3 Cooling Extra sequence Y4 and Extra sequence Y5 Two PI loops are used The room setpoint value is set using the front panel or alternatively using an external setpoin...

Page 27: ... 10 V DC AO AO AO AO AO AO AO AO Y2 Exchanger 0 10 V DC AO AO AO AO AO AO AO AO Y3 Cooling 0 10 V DC AO AO AO AO AO AO AO AO Y4 Extra sequence 0 10 V DC AO AO AO AO AO AO AO AO Extra split Y1 Y2 or Y3 0 10 V DC optional AO AO AO AO AO AO AO AO Y1 Heating Y3 Cooling Change over option DO DO DO DO DO DO DO DO Heating 3 pos increase DO DO DO DO DO DO DO DO Heating 3 pos decrease DO DO DO DO DO DO DO ...

Page 28: ...unning mode switches to Off The shutdown controller will control the heating output to maintain a constant settable temperature at the frost protection sensor 5 1 2 2 Electric heating Control The heating is controlled using the analogue output Y1 Heating On activation of the digital input High temp limit switch the unit will be shut down either according to the stop sequence described in section S...

Page 29: ... using the digital input Frost protection thermostat water heater and an external thermostat Activation of the input will force the running mode to Off and an alarm will be activated The heating output is set to completely open the remaining control outputs are set to zero Frost protection thermostat cannot be combined with shutdown mode 5 1 3 Heat exchangers The heat exchanger unit can be set to ...

Page 30: ...of the analogue input Deicingtemp falls below the de icing limit 3 C It is deactivated when the digital input is reset or the analogue input rises above the limit value plus a settable differential On de icing A PI controller compares the de icing setpoint with the signal De icing Exchanger The lesser of the output signal from this controller and the output from the ordinary controller is used as ...

Page 31: ...trol of the heaters chillers Up to four heater outputs and three cooler outputs can be configured There are two possible modes Sequential Each output step has individually settable on and off values in percent of the control signal The number of steps is equal to the number of heater chiller groups Minimum on and off times can be set i e the minimum time the step has to be inactive or active for a...

Page 32: ... controller setpoint is lowered to five degrees adjustable below the setpoint given by the room extract air controller This prevents the DX cooling from being activated deactivated too often If the supply air temperature falls below the setpoint given by the room extract air controller the heat exchanger output will be activated in order to try to maintain the supply air setpoint given by the room...

Page 33: ...ling Heating Cooling Change over DO DO DO Step controller step 1 optional DO DO DO Step controller step 2 optional DO DO DO Step controller step 3 optional DO Step controller step 4 optional Override of reduced speed for DX cooling Override to normal quantity of air for DX cooling when the unit runs on reduced quantity of air The fans can be set to normal operation when cooling is required at high...

Page 34: ...ed since the unit was last in running mode The outdoor temperature during the previous running period exceeded a set limit 22 C It is between 00 00 and 07 00 00 in the day settable The timer outputs for normal speed Extended running Normal and External switch are Off A timer channel will be On sometime during the recently started 24 hours If the outdoor sensor is located in the fresh air inlet duc...

Page 35: ...perature outdoor air will primarily be used Output signals Controller signal 0 100 Exchanger Cooling In and outputs AI Outdoor temperature sensor AI Extract air sensor 5 1 8 Enthalpy control Calculating the enthalpy means to calculate the energy content of the air taking into consideration both the temperature and the air humidity The value is given in energy per kilogram air kJ kg If enthalpy con...

Page 36: ...unction for distributing the air in the room using the supply air fan The function can be used even when there is no heating or cooling demand When using recirculation control the extract air fan stops but can also be set to run and a recirculation damper opens which allows the air to circulate through the unit Recirculation is activated either via a digital input signal or by connecting it to Tim...

Page 37: ... are active For cooling control Cooling Activate and Cool Step 1 3 are active If frost protection sensor has been configured it will function in the usual way when heating is active However when cooling is active it will only be used for indicating temperature Three digital output signals Heat Cool Step 1 Heat Cool Step 2 and Heat Cool Step 3 are also connected with change over The signals can be ...

Page 38: ...tput is used to control a humidifier The output will increase on decreasing humidity The cooling output Y3 will be activated for dehumidification through condensation The output will increase on increasing humidity This signal overrides the cooling signal from the temperature controller so the output can be activated for dehumidification even if the temperature controller demand is zero For good t...

Page 39: ... fans are switched from Reduced speed to Normal speed Reduced speed is first disengaged About 2 sec later Normal speed is activated When Corrigo switches from Normal speed to Reduced speed there is a settable retardation time from disengagement to activation See the section Retardation time The extract air fan and the supply air fan have individual start and stop delays which are normally set so t...

Page 40: ...as three parameter pairs which correspond to the value of the compensation at three different temperatures Controller output dependent extra compensation curve The compensation is made using the control curve one for heating demand and one for cooling demand It is possible to select whether the compensation 0 100 should increase or decrease the pressure setpoint The 0 100 compensation follows the ...

Page 41: ...espond to the value of the compensation at three different temperatures Controller output dependent extra compensation curve The compensation is made using the control curve one for heating demand and one for cooling demand It is possible to select whether the compensation 0 100 should increase or decrease the pressure setpoint The 0 100 compensation follows the current control quantity for the fa...

Page 42: ...anced ventilation A pressure transmitter which is placed in the supply air fan cone Pressure transmitter SAF 2 gives a measured value of the present supply air flow A corresponding pressure transmitter is placed in the extract air fan cone and gives a measured value of the extract air flow The supply air flow is the setpoint used for control of the extract air fan A scaling factor can be added if ...

Page 43: ...mand controlled ventilation In applications with varying occupancy the fan speeds or mixing dampers can be controlled by the air quality as measured by a CO2 sensor You can choose to activate the function 1 Always 2 Only when the running mode is On 3 Only when the running mode is Off When the function is activated and combined with pressure controlled fans and the CO2 value rises above control val...

Page 44: ...eaches control value two The fans will stop when the CO2 value falls 160 ppm below control value one If demand controlled ventilation is activated in combination with mixing dampers and the CO2 value rises above the setpoint value the dampers will let in more outdoor air The function is controlled by a PI controller See section 5 1 3 Heat exchanger types The function has a settable minimum running...

Page 45: ...valve is larger than 0V The pump has a settable shortest running time The pump will be exercised once daily at 3 p m for 1 minute or the set stop delay whichever is the longest 5 5 3 Cooling circuit The circulation pump for the cooling circuit will run when the output to the cooling valve is larger than 0V The pump has a settable shortest running time The pump will be exercised once daily at 3 p m...

Page 46: ...mper end switch monitoring must change to indicate that the dampers have left the end positions If not an alarm will be triggered Then within the set time Fire damper end switch monitoring must change again to indicate that all the dampers are back to their normal positions If not an alarm will be triggered The controller can be configured to stop the air handling unit during the damper testing Al...

Page 47: ...r both A and B C alarms The digital outputs can be inverted so that an inoperative alarm gives a high output and vice versa A and B alarms must be acknowledged to reset C alarms automatically reset as soon as there is no longer a cause for alarm Stop function For each alarm there is the possibility of choosing whether activated alarm should stop control or not Automatic restart will take place aft...

Page 48: ...rigo Ventilation revision R Alarm text The alarm text that should be shown in the display when there is an alarm can be changed using E tool For more information see the E tool manual In and outputs DO Sum alarm A B DO Sum alarm A DO Sum alarm B C ...

Page 49: ...erated Once this alarm has been acknowledged the unit will start 6 2 Stop conditions The unit will be stopped when any of the following conditions are met 1 Timer output for normal speed or timer output for reduced speed are OFF and the signal for extended running is OFF 2 Activated frost protection alarm The unit will restart on resetting of the alarm 3 Activated fire detector if the function has...

Page 50: ...e supply air pressure will be started after a preset time 6 Thereafter temperature control according to the configured control mode is started Electric heating if configured is not started until a run signal from the supply air fan or flow switch has been received And not yet activated pumps will be started 7 After a pre set delay the alarm handling system is activated The unit is in normal runnin...

Page 51: ...pper terminal strip will be described later 7 3 Buttons There are seven buttons four arrow buttons which will be called UP DOWN RIGHT and LEFT The menus in the Corrigo are organized in a horizontal tree structure The UP DOWN buttons are used to move between menus at the present menu level The RIGHT LEFT buttons are used to move between menu levels When changing parameters the UP DOWN buttons are u...

Page 52: ...the complete menu system and can change all parameters To enter a higher menu level use UP or DOWN to place the display marker opposite the menu you wish to access and press RIGHT At each level there may be several new menus through which you may move using the UP and DOWN buttons Sometimes there are further submenus linked to a menu or menu item This is indicated by an arrow symbol at the right h...

Page 53: ... Change password 8 1 Log on Log on Enter password Actual level None In this menu it is possible to log on to any access level by entering the appropriate 4 digit code The log on menu will also be displayed should you try to gain access to a menu or try to do an operation requiring higher authority than you have Press the OK button and a cursor marker will appear at the first digit position Repeate...

Page 54: ...New password Note Do not set the password for Admin to the same value as the password for a lower level since this will prevent access to the Admin level Forgotten your password If the password for Admin has been changed and then lost a temporary password can be obtained from Regin This code is date dependent and only valid for one day 8 4 Change password to remove automatic logoff If you want to ...

Page 55: ...e unit The unit s running mode can be changed without logging on Running mode Auto Running time SAF 14 6 h Running time EAF 14 6 h 9 2 Selected functions Shows the present configuration These are read only menus No changes can be made here Control function Supply air control Fan control 1 speed Heating Water Exchanger Plate exc Cooling Water Free cool active No Support control Active Yes CO2 VOC a...

Page 56: ...Nov 14 32 B Malf SAF Acknowledged 9 4 Inputs Outputs This is a read only menu block showing the present values for all configured inputs and outputs If correction factors have been applied to input values the corrected values will be shown This is a read only menu No changes can be made here AI DI UI AO DO Analogue inputs and digital outputs are shown here as examples Analogue inputs AI1 18 5 Outd...

Page 57: ...upply air control Outdoortemp 18 4 C Supply air temp Act 19 8 C Setp Setp 20 0 C Submenu Setpoint Supply air temp Setp 20 0 C Control mode 2 Outdoor compensated supply air control Control mode 5 Outdoor temperature dependent supply air or room temperature control Control mode 6 Outdoor temperature dependent supply air or extract air control Outdoortemp 18 4 C Supply air temp Act 19 8 C Setp Setp 2...

Page 58: ...int is used when cascade connected room control is active Submenu for setting the min and max limitation temperatures for the supply air If cascade control max min supply setp Max 30 0 C Min 12 0 C If two room sensors have been configured you will also get the following menu Room temp 2 Actual 21 8 C Control mode 4 Cascade connected extract air control Control mode 6 Outdoor temperature dependent ...

Page 59: ...e Control mode 8 Outdoor temperature compensated extract air control Extract air temp Actual 21 0 C Setp 21 1 C Outdoor comp setp 20 0 C 25 0 C 15 0 C 24 0 C 10 0 C 23 0 C Outdoor comp setp 5 0 C 23 0 C 0 0 C 22 0 C 5 0 C 20 0 C Outdoor comp setp 10 0 C 18 0 C 15 0 C 18 0 C If cascade control max min supply setp Max 30 0 C Min 12 0 C In control mode 8 the extract air setpoint is compensated based ...

Page 60: ...tual 100 Recirculation see 5 1 11 Temp setpoint when recirc Supply Extract Room 18 0 C Offset SAF when frequency control and recirculation 0 0 Pa Offset SAF makes it possible to add an offset to the setpoint during normal operation If pressure control has been configured the offset is set in Pa If flow control has been configured it is set in m3 h If manual control has been configured the offset i...

Page 61: ...ation revision R Chapter 10 Temperature 61 Submenus Outdoortemp Act 12 8 C Humidity Outdoor Act 98 7 RH Indoortemp Act 17 2 C Humidity indoor Act 55 7 RH Status enthalpy control Override cool Recovery due to Enthalpy Active ...

Page 62: ... low or even negative when running reduced speed Depending on the choice of fan control different combinations of the menus below will be shown Pressure control SAF there are corresponding menus for EAF Pressure contr SAF Actual 480 Pa Setp 490 Pa Submenu Setpoint Pressure contr SAF Setp 1 1 490 Pa Setp 1 2 300 Pa Submenu Outdoor compensation Outd comp setp 20 C 50 Pa 10 C 0 Pa Act Comp 5 Pa Subme...

Page 63: ...or compensation Outdoor comp setp 20 C 0 0 m3 h 10 C 0 0 m3 h Act Comp 0 0 m3 h Submenu Extra compensation curve Comp sens Roomtemp1 15 C 0 m3 h 20 C 0 m3 h 25 C 0 m3 h Submenu Controller output compensation if cooling Controller output comp if cooling 0 at HCOUT 0 100 at HCOUT 0 Submenu Controller output compensation if heating Controller output comp if heating 0 at HCOUT 0 100 at HCOUT 0 The com...

Page 64: ...bmenu Controller output compensation if cooling Controller output comp if cooling 0 at HCOUT 0 100 at HCOUT 0 Submenu Controller output compensation if heating Controller output comp if heating 0 at HCOUT 0 100 at HCOUT 0 The compensation follows the current control quantity in this case The function should not be used when fan setpoint is set to as the fans will then risk stopping in some modes S...

Page 65: ...e omitted The humidity control is handled by a PI controller The humidity sensors must give 0 10 V DC for 0 100 RH Humidity sensor room Humidity room Actual 51 9 RH Setp 50 0 RH Humidity sensor duct Humidity duct Actual 72 2 RH Max limit 80 0 RH Hyst 20 0 RH If the maximum limitation is 80 RH and the hysteresis is 20 RH the controller output signal will begin decreasing at 60 RH When halfway to 80...

Page 66: ...5 digital outputs can be used as timer controlled outputs Each with individual week schedules with two activation periods per day These outputs can be used to control lighting doorlocks etc Time Date Timer Normal speed Timer Reduced speed Extended running Timer output 1 Timer output 2 Timer output 3 Timer output 4 Timer output 5 Holidays 13 1 Time Date This menu shows and permits the setting of ti...

Page 67: ...0 00 16 00 Per 2 00 00 00 00 13 4 Extended running Digital inputs can be used to force the unit to start although the timer says the running mode should be Off For 2 speed fans and pressure flow controlled fans inputs for normal speed and reduced speed can normally be used The unit will run for the set time If the running time is set to zero the unit will only run as long as the digital input is c...

Page 68: ...y periods for a full year can be set A holiday period can be any number of consecutive days from 1 365 The dates are in the format MM DD When the present date falls within a holiday period the scheduler will use the settings for the weekday Holiday Holidays mm dd 1 01 01 02 01 2 09 04 12 04 3 01 05 01 05 ...

Page 69: ...l will disrupt the normal control an alarm will be generated as soon as any output is set to a manual mode Since the menus vary according to the configuration of the outputs only the most common ones will be shown here For the digital signals you can normally choose between Auto and On and Off or similar words indicating the two possible manual states of the digital output Manual Auto Supply air c...

Page 70: ...ooling Cooling Auto Manual set 0 0 Humidification dehumidification Humidification Dehumidi fication Auto Manual set 0 Circulation pumps Heating Exchanger and Cooling P1 Heating Auto P1 Exchanger Auto P1 Cooling Auto Dampers Outdoor air Recirculation air Exhaust air and Fire dampers Outdoor air damper Auto Exhaust air damper Auto Extra control circuit Extra ctrl unit Auto Manual set 0 0 ...

Page 71: ...Manual Corrigo Ventilation revision R Chapter 14 Manual Auto 71 Extra sequence Y4 Extra sequence Y4 Auto Manual set 0 0 Extra sequence Y5 Extra sequence Y5 Auto Manual set 0 0 ...

Page 72: ...y air controller is for the whole controller signal This means that the P band for each sequence is proportionate to the split percentage values given to sequences For example P band for the supply air controller is set to 25 K The split is set so that cooling gets 0 20 20 the exchanger gets 30 50 20 and the heater gets 50 100 50 The individual P bands will then be Chiller 20 of 25 C 5 C Exchanger...

Page 73: ... overriding the heating output when the frost protection temperature is less than five degrees above the set frost alarm limit The default alarm limit is 7 C It can be changed in the menu Settings Alarm settings Alarm limits Alarm limit frost protection Exchanger de icing De iceing P band 100 C I time 100 sec 15 2 Control pressure Pressure control SAF Pressure control SAF P band 500 Pa I time 60 s...

Page 74: ...rol extra unit P band 33 0 C I time 100 0 sec 15 6 Alarm settings Alarm settings Alarm limits Alarm delays Restore alarm 15 6 1 Alarm limits Alarm limits supply air Al lim supply air Control dev 10 0 C High temp 30 0 C Low temp 10 0 Alarm limits extract air Al lim extract air High temp 30 0 C Low temp 10 0 C Alarm limits room Al lim room air High temp 30 0 C Low temp 10 0 C Alarm limit frost prote...

Page 75: ...ivates 0 month 15 6 2 Alarm delays Alarm delay supply air Al del supply air Control dev 30 min High temp 5 sec Low temp 5 sec Alarm delay extract air Al del extract air High temp 30 0 min Low temp 30 0 min Alarm delay room Al del room air High temp 30 0 min Low temp 30 0 min Alarm delay frost protection Alarm delay Frost prot 0 sec Frost risk 0 sec Alarm delay control SAF and EAF Alarm delay contr...

Page 76: ...eicing DI 0 sec Fire alarm 0 sec Ext alarm 0 sec Frost protection DI refers to the digital input signal De icing thermostat exchanger Alarm delay misc 3 Alarm delay Elec heat 0 sec Sensor error 5 sec Rot sent exch 20 sec 15 6 3 Restore alarm Service alarm filter alarm Time counter set to zero No 15 7 Save and restore settings Restore factory settings No Restore user settings No In this menu it is ...

Page 77: ... since the display cannot be used or show anything However an E3 DSP is required when initially starting up slave units without display All configuration takes place using E tool or via the display on the master controller All inputs and outputs can be viewed in the master controller For configuration see chapter 17 As of version 3 1 frequency converters and expansion units can be used together Po...

Page 78: ...ansion units takes place via EXOline The slave controllers will be given the addresses 241 1 and 241 2 ELA PLA respectively 16 2 3 Expansion units LON For a 2 or 3 port Corrigo master to be able to communicate via LON the first expansion unit must have a LON port Communication between the master and expansion units takes place via EXOline ...

Page 79: ...Humidity control Exchanger de icing Cooling recovery Enthalpy control Min lim dampers External setpoint Run ind Motor prot Actuator type Actuator run time Actuat period time Step controllers Recirculation Pretreatment Alarm settings Communication Other parameters System 17 1 Inputs and outputs AI DI UI AO DO General Free configuration Any control signal can be bound to any in and output the only r...

Page 80: ...alue filter factor raw value 1 filter factor 17 1 2 Digital inputs DI DI1 NO NC NO Signal Filter alarm 1 Status No To simplify adaptation to external functions all digital inputs can be configured to be either normally open NO or normally closed NC The inputs are as standard normally open i e if the input is closed the function connected to the input in Corrigo is activated Be careful when changin...

Page 81: ...nctions can be configured to either NO or NC themselves For example you can choose if the Fire alarm input should be activated when it is closed or opened Therefore there is a risk that the signal is changed twice and the result is the opposite of the desired 17 1 4 Analogue outputs Analogue outputs are 0 10 V DC AO1 Sign Y1 Heating Auto Value 0 0 V Analogue outputs can be set in run mode Auto Man...

Page 82: ...Outdoor compensated extract air control For detailed description of the control modes see section 5 1 1 Control modes In control modes five and six there is a submenu for setting of the change over outdoor temperature Outdoor temp for control mode change 13 C 17 4 Fan control Fan control 1 speed Choose between Single speed Two speed Pressure control Flow control Frequency manual fixed output Frequ...

Page 83: ... the CAV factor for SAF EAF SAF flow control factors K constant 100 X constant 0 50 EAF flow control factors K constant 100 X constant 0 50 SAF EAF CAV factor 1 00 For more detailed description see the section SAF with EAF flow control EAF with SAF flow control under 5 4 1 Pressure control Crosswise interlock between fans Crosswise interlock means that if one of the fans stops running the other fa...

Page 84: ...Heating water The heater can be set to Water Electric Water Electric or Not used For detailed description of heater alternatives see section 5 1 2 Heater types 17 9 Exchanger Exchanger Rot Exch The heat exchanger unit can be set to one of the following alternatives Plate exchanger Rotating exchanger Liquid connected exchanger Mixing dampers Not connected Damper limiting for minimum outdoor air per...

Page 85: ...with exchanger control See 5 1 4 Blocking the DX cooling at low outdoor temp Outdoor temperature dependent blocking of DX cooling is individually settable for each cooling step If the outdoor temperature is below the set value it is not possible to activate the cooling step The function has a 1K hysteresis i e if a cooling step is blocked it can only be activated again when the outdoor temperature...

Page 86: ...Pump stop Yes Stop delay 5 min Outd Temp stop 10 C Differential 1 0 C P1 Exchanger P1 Exchanger Stop delay 5 min P1 Cooling P1 Cooling Stop delay 5 min For a detailed description of pump functions see the section Pump control 17 12 Free cooling Free cool active Yes Outd temp activation 22 0 C Outd Temp night High 18 0 C Low 10 0 C Room temp min 18 0 C Hour for start stop Free cooling Start 0 Stop ...

Page 87: ... However they can be configured to be normally open instead via the display You can use E tool to configure the air handling unit s running mode on fire alarm The following options are available stopped continuous run run via normal start stop conditions only supply air fan in operation or only extract air fan in operation As of software version 3 2 fire alarm priority has been altered so that the...

Page 88: ...cation dehumidification These settings are for the digital output Humidification Dehumidification Humidity control Humid Dehumidificat Start limit 15 Stop limit 5 For a detailed description see the section Humidity control 17 17 Exchanger de icing Exchanger de icing Yes De icing parameters Setp De icing 3 0 C Hysteresis 1 0 C Stoptemp SAF 10 0 C Min run time 5 min For detailed description of excha...

Page 89: ...pen input when the motor is running i e motor control output is activated will generate an alarm For supply air fans and extract air fans there is also a conflict alarm i e an alarm if the run indication input is closed even though the motor control output is not activated See alarm 33 Supply Air Fan external operation and alarm 34 Extract Air Fan external operation in the section Alarm configurat...

Page 90: ...0 V DC 10 0 V DC or 10 2 V DC Actuator type Y1 Heating 0 10V Y2 Exchan 0 10V Y3 Cooling 0 10V Actuator type SAF 0 10V EAF 0 10V Split 0 10V Actuator type Y6 Humidity 0 10V Extra unit 0 10V Y1 Heat Y3 cool 0 10V Actuator type Y4 Extra seq 0 10V Actuator type Y5 Extra seq 0 10V NOTE Even though many manufacturers state 0 10 V DC as control signal for many actuators the actual control signal is more ...

Page 91: ...arameters Heater groups is used to calculate activation levels for binary control Hyst is the switching differential used for each step when running binary control Heater groups 4 Minimum on off time 60 sec Hyst 0 5 17 25 2 Step controller cooling Step controller Cooling can be set to sequential or binary Step contr cooling Sequential Step controller Cooling activation levels for sequential contro...

Page 92: ...The function can be used even when there is no heating or cooling demand When using recirculation control the extract air fan stops and a recirculation damper opens which allows the air to circulate through the unit Either a digital output Recirculation damper or an analogue output Y4 Extra sequence can be used as an output signal When Y4 Extra sequence is used the damper will become modulating En...

Page 93: ...rature by more than 1 C adjustable 5 minutes fixed after start up when using preheating preheating will be aborted The same conditions apply to precooling i e if the intake temperature is not more than 1 C adjustable cooler than the outdoor temperature precooling will be aborted Pretreatment always starts at start up of the unit if the outdoor temperature so permits If pretreatment is aborted due ...

Page 94: ...ply Air control error B Supply air temp deviates too much from the setpoint for too long 14 Humidity control error The room humidity deviates too much from the setpoint 15 High supply air temp B Supply air temp too high 16 Low supply air temp B Supply air temp too low 17 Supply air temp max Maximum limiting of supply air temp active 18 Supply air temp min Minimum limiting of supply air temp active...

Page 95: ...ger circulation pump in manual control 46 Manual P1 Cooler C Cooling circulation pump in manual control 47 Fire damp Manual C Fire dampers in manual control 48 Internal battery error A Internal battery needs replacing 49 Sensor error Supply Air temp B Malfunction of connected sensor 50 Sensor error Extract Air temp B Malfunction of connected sensor 51 Sensor error Room temp 1 B Malfunction of conn...

Page 96: ...t 2 C Communication problem with connected expansion unit 83 Warning Frequency converter SAF C Alarm from frequency converter via Modbus communication 84 Warning Frequency converter EAF C Alarm from frequency converter via Modbus communication 85 Output in manual mode C Analogue or digital output in manual mode 86 Time for service C Time for service 87 Manual Y4 Extra Sequence control C Y4 Extra s...

Page 97: ...rt up see below If the controller does not contain program version 3 0 or later the initiation must be made via E tool see the E tool manual However this requires that the controller hardware is of a second generation Corrigo S After initiating the expansion units and setting the master controller all inputs and outputs are available for configuration in the master controller under Configuration I...

Page 98: ...be connected Expansion unit 1 None Expansion unit 2 None Then go a step down to select which frequency converters are to be connected For additional settings for frequency converters see appendix at the end of this document Type of frequency converter connected via Modbus None Expansion unit and external display Function Port1 Exp and ext display An expansion unit and external display can be used ...

Page 99: ...ns Retardation time 1 1 1 2speed 10 sec 17 30 3 Heating at start up and high speed blocking At outdoor temperatures below the set value the heating output will be forced to 100 before start up Two speed fans and pressure controlled fans can be blocked from using high speed at outdoor temperatures lower than the set value This function should not be combined with the function Outdoor compensation o...

Page 100: ...e a percentage gap between sequences The set P band for the supply air controller is for the whole controller signal This means that the P band for each sequence is proportionate to the split percentage values given to sequences Example P band for the supply air controller is set to 33K The HCOut is set so that cooling gets 0 30 30 the exchanger gets 32 50 18 and the heater gets 54 100 46 The indi...

Page 101: ...ed to the output An analogue output must be assigned to the output signal Split On increasing output demand the regular output is always run first and then the output that has been configured as Split Split optional temperature sequence Y1 Y2 Y3 No split 17 30 9 Fast stop on overheating If this function is active the fans will be immediately stopped when there is an overheating alarm regardless of...

Page 102: ...risk that the language files are not compatible with the new revision Therefore you are limited to the two languages you have downloaded using E tool 17 31 2 Choose start display the text normally shown on the display There are five different to choose from Type 1 The text on the first line can be changed using E tool The second line shows the date and time The third line shows the present running...

Page 103: ...ertime wintertime change over the timer will automatically change between summertime and wintertime according to European standard Automatic summer winter time change over Yes 17 31 4 Address Corrigo uses the addresses below when connecting to E tool and when multiple controllers are connected in an EXO network E tool normally uses the addresses below so if an address is changed the new address mu...

Page 104: ... of inactivity The time is settable in units of 5 seconds Standard 60 units 5 minutes The automatic logoff can be removed see 8 4 Time before user automatically logged off 60 Unit 5 sec 17 31 7 Activation of start up wizard The start up wizard is a special program which at the first start up guides the operator through a number of start up menus where you set certain operation parameters For more ...

Page 105: ... the OK button You are then given the choice of acknowledging the alarm or blocking the alarm Acknowledged alarms will remain on the alarm list until the alarm input signal resets The LED is then lit Blocked alarms remain on the alarm list until the alarm has reset and the block has been removed New alarms of the same type will not be activated as long as the block remains Since blocking alarms ca...

Page 106: ...eypad area Status indication Designation Colour Description Tx Green Port 1 Transmitting Rx Green Port 1 Receiving Serv LON models Yellow Service LED LON commissioning LAN W models Yellow Green Green Connected to other network equipment Blinking green Network traffic Blinking yellow For identifying P B Power Battery Green Red Power on Battery error Controllers with built in display Red Alarm indic...

Page 107: ...nd 18 7 Start up wizard The start up wizard is a function that can be activated in Configuration System See the section Activation of start up wizard If the wizard has been activated the operator will access a number of menus at power up These menus contain certain operation parameters that should be set The wizard is useful when the controller is delivered pre configured together with an air hand...

Page 108: ...er2 00 00 00 00 In the fifth menu the running time for normal speed Saturday Sunday and holiday is set Normal speed Saturday Holiday Per 1 00 00 00 00 Per2 00 00 00 00 If 2 speed fans or pressure flow controlled fans have been configured the corresponding times for reduced speed will be displayed in the sixth and seventh menus Reduced speed Monday Friday Per 1 07 00 16 00 Per2 00 00 00 00 Reduced ...

Page 109: ...effect from both fans Supply air fan flow in kW m3 s Extra pressure transmitter supply air is always used to measure flow if connected Otherwise SAF Pressure will be used or alternatively SAF Pressure 2 if fan control is Frequency control SAF with EAF flow control Power loss as a percentage of the frequency converter can be added for calculating the total output If for instance power loss is 5 the...

Page 110: ... 89 Fan control 82 Fire dampers 87 Free cooling 86 Heat exchangers 84 Heater type 83 84 Humidity control 88 In and outputs 79 Objects 82 Other parameters 99 Pump control 86 Run indication Motor protection 89 Running time 3 position actuators 90 Step controllers 91 Support control 87 System 102 Control function 82 Control pressure Settings 73 Control signal analogue outputs See Cooling recovery 35 ...

Page 111: ...ity control 38 65 88 Setpoint 65 Settings 74 I In Outputs 56 Indication LEDs 106 Information screen 105 Inputs and outputs 15 79 Analogue inputs 15 Analogue outputs 15 Digital inputs 15 Digital outputs 15 Input and output lists 17 Universal inputs 15 Intermittent drift 87 L Language change 102 106 LEDs 51 106 Liquid connected exchanger 30 Log off 53 Log on 53 Logoff 104 M Manual Auto 69 Menus 51 M...

Page 112: ...own mode 28 Specific Fan Power 109 Split of optional temp sequence 101 Split settings 100 Start menu 102 Starting and stopping the unit 49 Start up wizard 104 107 Status indication 106 Step controllers 31 91 Setting 91 Summer time 103 Supply air control 26 Support control 33 87 Cooling 34 Heating 34 T Temperature 57 Temperature control 24 Settings 72 Time settings 66 Time Date 66 Timer output spee...

Page 113: ...Appendix ...

Page 114: ...s connected to S R S is connected to B on port 1 or 2 R S is connected to A on port 1 or 2 Parameters The following parameters must be set from the display of the frequency converter H5 01 0x425 Slave address set to 1 for Supply air fan and 2 for Exhaust air fan H5 07 0x42B RTS Control set to 1 enabled for activation of RS485 o1 03 0x502 Frequency reference units set to 1 for 0 100 H5 03 0x427 Par...

Page 115: ... the display of the frequency converter 44 Slave address set to 1 default for Supply air fan and 2 for Exhaust air fan 43 Baud rate 9 6 default 19 2 Default values should be used for remaining parameters Changing parameters Deactivate the unit The display should read iH 0 0 This is performed by opening terminal B4 Set parameter 10 to L3 i e all parameters up to and including 95 can then be altered...

Page 116: ... 30505 40505 DC voltage 1 V 30 30030 40030 Active error Error code The following signals can be used to control fan speed Address Modbus register Name Scaling Type 1 30001 30001 Control Word Binary 44 30044 40044 FB Setpoint speed 0 1 Hz 48 30048 40048 Password Binary 49 30049 40049 Password Binary Danfoss FC 101 Danfoss frequency converters are controlled via Modbus Communication alarms and certa...

Page 117: ...ignals can be used to control fan speed Address Modbus register Name Scaling Type 1 30001 30001 Control Word Binary 44 30044 40044 FB Setpoint speed 0 1 Hz 48 30048 40048 Password Binary 49 30049 40049 Password Binary ...

Page 118: ... 116 S 428 22 Kållered Sweden AB Regin Head office Phone 46 31 720 02 00 Fax 46 31 720 02 50 info regin se www regincontrols com R E G I N T H E C H A L L E N G E R I N B U I L D I N G A U T O M A T I O N ...

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Summary of Contents for Corrigo E81D-3

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