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LINER INSTALLATION

45

Use the liners vertical seam as a guide and make
sure the seam is vertical and perpendicular to the
wall and the bottom. 

. 

Important:

 The liner is generally smaller than the support

structure of the pool. Because it stretches more easliy when
warm, it is important that the liner be installed on a warm 
sunny day.  

NOTE:

Use footwear with soft flat soles to reduce indentations in the sand.

NOTE:

You will need to progressively remove each section of the top deck to hang the liner and then temporarily replace the

topdeck section.

NOTE.

When filling a deepend pool, several weights (sand bags) need to be place on the liner around the 200mm ledge of

the deepend section to prevent the weight of the water pulling the liner away for the sand coving.

STEP 33.

LINER INSTALLATION

The installation process requires 2 or 3 people. Firstly lift the carton containing the liner into the centre of the pool and open the
carton. At the radius end where you are commencing to install the liner it will be necessary to remove the top decks to hang the
liner over the wall.Temporarily replace the decks as you proceed to hang the liner around the pool wall.This is very important if
you do not refit the decks as you go the wall may collapse damaging the pool wall and liner.

IMPORTANT:

Do not use a knife or a sharp instrument to open the liner carton as the liner can be damaged

which is not covered under warranty.

Содержание NOOSA REEF

Страница 1: ...NOOSA REEF Oval Instruction Manual 2007 2008 T To o b be e u us se ed d i in n c co on nj ju un nc ct ti io on n w wi it th h t th he e D DV VD D...

Страница 2: ...has now brought its expertise to swimming pools to bring you a full range of pools automatic pool cleaners and water treatment systems Backed by Zodiac technology expertise and experience Zodiac bring...

Страница 3: ...n 21 Deep End Channel Positioning 23 Deep End part quantities 27 Deep End parts list 28 Deep End frame assembly 29 Positioning the channels 31 Assembly 32 Liner installation 45 Assembly of Top Deck 49...

Страница 4: ...ings bolts and screws every year to make sure that all of the parts are in good shape Ensure that the water level in your pool is maintained at the correct level for safe operation of the filtration s...

Страница 5: ...ol is not being supervised ALWAYS FOLLOW THE INSTRUCTIONS contained in this manual Incorrect installation can lead to product failure and warranty voids Please respect that your pool can be holding up...

Страница 6: ...r problems caused by incorrect installation procedures It is strongly recommended that only reputable licenced and insured professional installers undertake the work ensuring that it complies with the...

Страница 7: ...TOOLS REQUIRED 5 CEMENT Clear plastic hose Water Cut a piece of 9mm tubing around 20cm long fill the tubing with water This can then be used to find the level between one side and the other...

Страница 8: ...2 ACC Box P20850 D Long pin 6 8 14 16 18 22 ACC Box P1000114 E EZ lock atrium 13 15 15 17 19 23 ACC Box P1000116 F Wall channel round end section 1 8 1 8 1 10 1 10 1 10 1 10 Rail Box P13056UKIT Side s...

Страница 9: ...Post to Female 12mm Hex nut High Tensile Ref Part Model 2012 2412 2315 2715 3015 3815 Size 3 66 x 5 94 m 3 66 x 7 08 m 4 57 x 6 85 m 4 57 x 7 99 m 4 57 x 9 13 m 4 57 x 11 41 m Carton I Base crown PSL...

Страница 10: ...ENLARGED VIEW OF COMPONENTS 8 F2 B2 K C F1 G B1 A2 J D2 E A1 L I...

Страница 11: ...ld have the least amount of digging to do Do not install in a major water drainage depression or sewer drain field Ground area around the pool foundation should be level for 900mm out from base of poo...

Страница 12: ...e illustration This will allow you more leeway to work When you choose the appropriate site for your pool make sure you allow for the distance between the pool and property line as requires by law in...

Страница 13: ...e can of spray paint mark out the area to be cleared and levelled for your pool A A B B B B SITE PREPARATION 11 STEP 3 STEP 4 Model 2012 2412 2315 2715 3015 3815 Size 3 66 x 5 94 m 3 66 x 7 08 m 4 57...

Страница 14: ...Remove any grass sod and tree roots from the area you have just outlined Rake out pebbles roots and other debris SITE PREPARATION 12 STEP 5 STEP 6...

Страница 15: ...e that the framework will be level The most critical areas are the pool perimeter and cross channels The pool floor should be generally level but the sand base can be used to fill any low spots Note I...

Страница 16: ...mm wide section 2 4616 wide pools have 5 joiners in each section 2 x E joiners 2 x D joiners and 1 x C joiner STEP 9 FRAME ASSEMBLY Once the joiner channels have been assembled and bolted together the...

Страница 17: ...nuts and bolts have been tightened It s time to position the assembled frames into the pool site Place the first assembled channel across the width of the pool at a point 2100mm from the end of the c...

Страница 18: ...24200 Lt 5 94 X 3 66 m 19800 Lt 9 13 x 4 57 m 38000 Lt 7 99 x 4 57 m A 3856 mm B 1140 mm Centres C 2100 mm X 4766 mm B 1140 mm Centres Y 2540 mm Y C C Y Y Y 11 41m x 4 57m 48500 Lt X B B X 6 85m x 4...

Страница 19: ...posts are not correctly aligned they need to be tapped back or forward until the back of each post is correctly aligned with the string line Measure the two intersecting axis to ensure that the two s...

Страница 20: ...D REPEATEDLY UNTIL CORRECT NOTE CONCRETE PADS The use of concrete blocks or concrete mix at each end of the P Post is critical as it distributes the load carried by the frames evenly into the soil bel...

Страница 21: ...e of or 5mm If all of the measurements and levels are correct you can now proceed with the backfill of the channels across the pool and cement mix at the end of the channels The excavation for the cha...

Страница 22: ...20 Noosa Reef Deep End Excavation Channel Assembly...

Страница 23: ...U DIG Make sure even after any Council approvals that there are no pipes or cables in the excavation area Although shown here in very sharp straight lines the finished preparation of compacted sand wo...

Страница 24: ...EP END EXCAVATION 22 A B 6850 x 4766 7990 x 4766 9130 x 4766 11410 x 4766 7080 x 3856 Pool Wall Pool Wall 2456 3366 3366 3366 3366 500 500 200 500 500 200 A B POOL FLOOR EXCAVATION POOL FLOOR 2 ENDVIE...

Страница 25: ...500 1320 1820 1320 1320 1820 500 2306 500 200 1820 1320 POOL FRAME EXCAVATION 200 mm INTO POOL FLOOR POOL FLOOR 1140 mm CENTER TO CENTER 2 ENDVIEW X Y BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES...

Страница 26: ...4 1 5 5 4 2 1 500 1820 4640 STANDARD FRAME DEEP END FRAMES 1000 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y 3 3 2590 700 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 1820 1320 POOL...

Страница 27: ...1 5 5 4 2 1 500 1820 4640 STANDARD FRAME DEEP END FRAMES 1000 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y 3 3 2590 700 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 1820 1320 POOL...

Страница 28: ...6 500 1820 6920 1000 700 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y STANDARD FRAME DEEP END FRAMES 2590 2 3 4 5 6 7 4 5 3 2 1 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 500 182...

Страница 29: ...long 2 P160566 M12 Bolt and Nut 16 P Post RDE 4 4 57m Deep End Post 4 PPOSTRDE Joiner Channel short 4 P160567 Joiner Channel long 2 P160565 Joiner Channel extra long 2 P160566 M12 Bolt and Nut 16 P Po...

Страница 30: ...ANDARD NOOSA REEF OVAL INSTRUCTION MANUAL THIS SUPPLEMENT ONLY COVERS THE FOLLOWING 1 Deep end parts list 2 Deep end excavation plans 3 Deep end frame assembly ALL OTHER ASPECTS OF THE INSTALLATION PR...

Страница 31: ...DE P POSTRDE P160567 P160567 P POSTRDE P POSTRDE P POSTRDE P POSTRDE P160566 P160566 P160565 B L O C K BLO CK BLO CK B L O C K DEEP END FRAME ASSEMBLY 29 B 4 54 M WIDE POOLS A0 3 66 M WIDE POOLS Stand...

Страница 32: ...2306 3216 500 500 500 900 900 500 3660 WIDE 200 200 500 500 4570 WIDE FRAME DETAIL ASSEMBLED ALL MEASUREMENTS 30 NOTE Inside channel to channel measurement...

Страница 33: ...Inside post measurement POSITIONING THE CHANNELS 31 NOTE You will require two people to complete step 18 3 66 Wide pools Find the centre of A point C from the centre of the channel using a tape measur...

Страница 34: ...e adjustable and have indexing pins The intermediate wall channels side sections are not adjustable and are used as the straight sides You must now assemble the wall channels This is a three step proc...

Страница 35: ...as a base for the pool Any other sand may damage the liner STEP 21 Now that the wall channels have been positioned it is necessary to peg the channels into place with steel pegs to ensure that the rad...

Страница 36: ...lace on this joiner plate and begin installing the wall The upright is properly positioned when the joiner plate is inserted into the notch at the lower end of the straight To make it easier to attach...

Страница 37: ...defined position on the oval end of the pool it is at one of these points that you should start to unroll the wall There are two nuts bolts washers located approximately 10mm from the bottom of the wa...

Страница 38: ...from the centre of one of the joiner plates Make sure the skimmer hole is at the place where you want to put the filtration system Important Materials The skimmer and water return holes are located a...

Страница 39: ...WALL ASSEMBLY 37 Wall Short Wall Long STEP 27 Control Notch Control Notch...

Страница 40: ...Ensure that all bolts and hole are used except as mention in step 24 Use the bolts provided with the wall Once the wall joint has completely bolted replace the last resin upright and top deck without...

Страница 41: ...joint with two or three layers of duct tape Make sure to cover the bolt heads so there is no sharp edges that can damage the liner File any bumps or sharp edges to prevent damaging the liner WALL ASSE...

Страница 42: ...rolling approx 75mm deep 50mm after rolling c Build an even coving of sand around the wall of the pool approximately 200mm high compact tightly 150mm after compacting up to the line around the inside...

Страница 43: ...anchoring slots of the top deck index system Please see illustrations for the correct pin location for the size of the pool you are assembling on the next pages to determine which anchoring slots matc...

Страница 44: ...DECK ASSEMBLY 42 5 94m x 3 66m B B A A C C A A B B A A C C A A LONG PIN LONG PIN LONG TOP DECK LONG TOP DECK LONG PINS LONG PINS 7 08m x 3 66m...

Страница 45: ...DECK ASSEMBLY 43 7 99m x 4 57m 6 85m x 4 57m LONG TOP DECK LONG TOP DECK...

Страница 46: ...B LONG PIN LONG TOP DECK LONG TOP DECK LONG PIN B A A A A B B B C C 9 13m x 4 57m LONG PINS LONG PINS A A A A A A A A C C LONG PINS LONG PINS B B B B B B B B A A A A C C 11 41m x 4 57m LONG TOP DECK L...

Страница 47: ...ed to be place on the liner around the 200mm ledge of the deepend section to prevent the weight of the water pulling the liner away for the sand coving STEP 33 LINER INSTALLATION The installation proc...

Страница 48: ...liner in a round section Avoid leaning heavily against the wall when getting into the pool as this could damage it Remove the liner from the centre of the pool toward the sides Hung liner 1 2 3 To ins...

Страница 49: ...to powerful Tape the end of the vacuum hose before inserting it into the return water hole as not to damage the liner Seal the hose to the wall with tape to prevent air leakage Insert the vacuum hose...

Страница 50: ...th your feet to iron out any folds in the floor The liner should now be drawing correctly back into the pool wall At this point you can start running water into the pool you will need to keep the vacc...

Страница 51: ...veled and situated in the middle of the top deck hole Going in a clockwise direction install the next top deck overlapping the first one while making sure the pin is inserted in the appropriate anchor...

Страница 52: ...e the arrow on the interior of the top deck cap illustration 2 towards the appropriate notch A Repeat these operations to complete the top deck installation of the round section of the pool NOTE Stand...

Страница 53: ...as per the following instructions ASSEMBLY OF TOP DECK 51 STEP 43 STEP 44 You must now install the deck caps The deck cap clips onto the EZ Lock Apply a downward pressure on the cap clips around the...

Страница 54: ...The remaining rubber gasket and the cork gasket are now fitted over the barrel fitting from the outside of the wall with the rubber gasket up against the pool wall the lock nut is now screwed onto th...

Страница 55: ...hape to the pool wall do not over tighten screw continue fixing the screws from the upper and lower centre position outward as indicated by the numbering sequence below Tighten the four corner screws...

Страница 56: ...54 Backfill Requirements for Noosa Reef Inground Installation...

Страница 57: ...Sand cement mixl Pool Approved retaining wall Underground drainage system to remove water around base of pool E IN GROUND INSTALLATION It is imperative when any part of the pool is installed below fin...

Страница 58: ...p m in stabilised pools and between 1 0 and 1 5 p p m for unstabilised pools The use of Stabiliser will maintain the chlorine level for a longer time as it acts as a sunlight screening agent and thus...

Страница 59: ...cing agents ammonium compounds wood shavings sawdust paper fabrics petrol kerosene and other combustible materials Handling Keep the container away from moisture do not allow to get damp Avoid naked f...

Страница 60: ...name item number or a complete description of your pool Contact your local pool dealer NATURE2 QUESTIONS ANSWERS What is Nature2 Nature2 is a water purification system which provides safe clear refre...

Страница 61: ...mmended by Zodiac Group Australia Pty Ltd Only use pool cleaners designed for vinyl liner pools What should I do with my pool during vacation Check adjust pH Raise chlorine level to 3ppm if you are no...

Страница 62: ...ested retail price for the replacement components at the time of the accepted claim From the beginning of the seventh 7th year to the end of the twentieth 20th the cost of the replacement to the purch...

Страница 63: ...d or equipment is repossessed under that agreement c The Zodiac Pool and or equipment is used for any purpose other than for domestic swimming d payment for the Zodiac Pool and or equipment has not be...

Страница 64: ...P2011100 Zodiac Group Australia Pty Ltd ABN 87 002 641 965 219 Woodpark Rd Smithfield NSW 2164 Australia Customer Care 1800 229 526 for Pools or 1800 668 552 For Pool Care Fax 61 2 9757 2860 Website...

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