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Installation and Operating Instructions V01

Efficiency curve TLC5000

Max. efficiency,

max

98.04 %

European weighted efficiency,

97.12 %

Efficiency curve TLC6000

Max. efficiency,

max

97.99 %

European weighted efficiency,

97.34 %

0.88

0.9

0.92

0.94

0.96

0.98

10% 15% 20% 30% 35% 50% 70% 100%

800V

640V

350V

0.88

0.9

0.92

0.94

0.96

0.98

10% 15% 20% 30% 35% 50% 70% 100%

800V

640V

350V

Содержание Evershine TLC10000

Страница 1: ......

Страница 2: ...s on the type label 5 2 5 Basic safety protection 6 3 Unpacking 7 3 1 Scope of delivery 7 3 2 Check for transport damage 7 4 Mounting 8 4 1 Ambient conditions 8 4 2 Selecting the mounting location 10...

Страница 3: ...mbling the DC connectors 25 5 5 4 Connecting the PV Array 26 6 Communication 28 6 1 System monitoring via RS485 28 6 2 System monitoring via Ethernet 32 6 3 System monitoring via WiFi 33 6 4 Communica...

Страница 4: ...9 4 11 Contrast setting 46 9 4 12 Safety regulations setting 47 9 4 13 Overload setting 48 9 4 14 Active power control 48 9 4 15 Reactive power control 49 9 4 16 PV Mode setting 50 9 4 17 EEG setting...

Страница 5: ...IV Installation and Operating Instructions V01 12 1 Cleaning the contacts of the DC switch 66 12 2 Cleaning the heat sink 66 13 Recycling and disposal 67 14 Warranty 67 15 Contact 68...

Страница 6: ...t place and available at all times 1 2 Target group This document is intended for qualified persons and end users Only qualified persons are allowed to perform the activities marked in this document w...

Страница 7: ...result in death or serious injury WARNING indicates a hazardous situation which if not be avoided can result in death or serious injury CAUTION indicates a hazardous situation which if not be avoided...

Страница 8: ...ng capacity does not exceed 1 0 F 5 When the PV modules are exposed to light a DC voltage is supplied to this device 6 When designing the PV power plants ensure that the values comply with the permitt...

Страница 9: ...maintain a distance of at least 20cm from the inverter when it is in operation Risk of injury due to hot heat sink The heat sink may get hot during operation Do not touch Risk of injury due to electr...

Страница 10: ...before carrying out any work WEEE designation Do not dispose of the product together with the household waste but in accordance with the disposal regulations for electronic waste applicable at the in...

Страница 11: ...tion We provide the following safety protection 1 Overvoltage undervoltage protection 2 Overfrequency underfrequency protection 3 Overtemperature monitoring 4 Residual current monitoring 5 Isolation f...

Страница 12: ...iFi antenna optional 1 I Documentation 1 1 2 pairs for TLC4000 TLC6000 and 3 pairs for TLC8000 TLC10000 2 1 pcs for the inverter with WIFI module A B C D E F G H I Please carefully check all of the co...

Страница 13: ...possible service 4 The ambient temperature should be below 40 C to ensure optimal operation 5 Observe the minimum clearances to walls other inverters or objects as follows to ensure sufficient heat di...

Страница 14: ...now 8 The mounting method location and surface must be suitable for the inverter s weight and dimensions 9 If mounted in a residential area we recommend mounting the inverter on a solid surface Plaste...

Страница 15: ...mable materials or gases Do not mount the inverter in a potentially explosive atmosphere 1 Mount the inverter vertically or tilted backward by max 15 2 Never mount the inverter tilted forward or sidew...

Страница 16: ...hen attach the wall bracket to the wall using the hexagon head screw delivered with the inverter Risk of injury due to damaged cables There may be power cables or other supply lines e g gas or water r...

Страница 17: ...of the outer fin of the inverter to ensure that it is securely in place 5 Attach the outer fins of heat sink to both sides of the wall bracket using M5 screws screw driver type T25 torque 2 5Nm If a s...

Страница 18: ...ional Wiring Rules Standards and Local Code Danger to life due to high voltages of the PV array When exposed to sunlight the PV array generates dangerous DC voltage which is present in the DC conducto...

Страница 19: ...es may require that PV systems are fitted with an external DC switch on the DC side The DC switch must be able to safely disconnect the open circuit voltage of the PV array plus a safety reserve of 20...

Страница 20: ...n connectors to connect the strings D If you choose the inverter integrated with RS485 modle C is communication interfaces for connecting the monitoring device If you chose the inverter integrated wit...

Страница 21: ...sheath Approx 72 mm The PE insulated conductor must be 2 mm longer than the L and N conductors Larger cross sections should be used for longer leads Cable Design The conductor cross section should be...

Страница 22: ...C connection plug AC Connection Plug B Socket element C Adapter D Seal ring Thicker seal ring is suitable for cable diameter 12 18mm Thinner seal ring is suitable for cable diameter 16 21mm E Fastenin...

Страница 23: ...ey AF 2 5 6 Assemble the socket element adapter and swivel nut together Match the plastic fixture with the socket element and grip them then screw the adapter and swivel nut as shown below with a torq...

Страница 24: ...r into the terminal lug and crimp the contact 2 Align the terminal lug with protective conductor and the ground washer on the screw The teeth of the ground washer must be facing the heat sink 3 Insert...

Страница 25: ...e sensitive residual current monitoring unit RCMU has been tested according to IEC 62109 2 5 4 5 Overvoltage category The inverter can be deployed in grids of installation category III or lower as def...

Страница 26: ...ng etc Derating of the AC circuit breaker rating may be necessary due to self heating or if exposed to heat The maximum output current of the inverters and recommended AC circuit breaker can be found...

Страница 27: ...ion cables of the PV modules must be provided with the connectors The positive connection cables of the PV modules must be fitted with the positive DC connectors The negative connection cables of the...

Страница 28: ...ction 2 5 6mm Qty single wires minimum 7 Nominal voltage minimum 1000V Proceed as follows to assemble each DC connector 1 Strip 12 mm of the cable insulation 2 Route the stripped cable all the way int...

Страница 29: ...the chamber of the clamping bracket the cable is correctly positioned Proceed to step 5 If the stranded wires are not visible in the chamber the cable is not correctly positioned Release the clamping...

Страница 30: ...ver open 4 Carefully pull the DC connector apart 5 Release the clamping bracket To do so insert a flat blade screwdriver blade width 3 5 mm into the clamping bracket and lever it open 6 Remove the cab...

Страница 31: ...nector must be reassembled again The DC cable must always have the same polarity as the DC connector 5 Ensure that the open circuit voltage of the PV strings does not exceed the maximum DC input volta...

Страница 32: ...nut up to the thread Insert the sealing plug into the DC connector Tighten the DC connector torque 2 Nm Insert the DC connectors with sealing plugs into the corresponding DC inputs on the inverter Dam...

Страница 33: ...verters in series on a RS485 bus and eventually to ZeverManager The overall length of the network cable should not exceed 1000m The monitoring system layout for inverters is as follows ZeverManager co...

Страница 34: ...5 with shield or higher level cable is required as the RS485 communication cable between inverter and ZeverManager Pinout detail on both ends of the cable should comply with TIA EIA568A or 568B stand...

Страница 35: ...out the RJ45 plug which accompanies the inverter and disassemble it Object Description A Swivel nut B Seal C Threaded sleeve with gasket 3 Guide the network cable through the components of RJ45 plug...

Страница 36: ...eal into the threaded sleeves screw the swivel nut to the threaded sleeve tight by hand Disassemble the RJ45 plug 1 Unscrew the swivel nut 2 Unscrew the threaded sleeve 3 Remove the network cable and...

Страница 37: ...t module please refer to the relative instruction at section 6 1 The inverter obtains an IP address from the router via DHCP automatically and shows it on the display It takes time to connect to the n...

Страница 38: ...ug on the WIFI connection port 3 Tighten the antenna to the WIFI connection port by hand Make sure the antenna is securely connected 6 4 Communication with a third party monitoring device This inverte...

Страница 39: ...o ground with a multimeter make sure that insulation resistance to ground is greater than 1MOhm Danger to life due to the presence of AC Voltage Only touch the insulation of the AC cables Wear persona...

Страница 40: ...lly Usually there are three states during operation Waiting Only when the initial voltage of the strings is greater than the start up DC voltage the inverter will start Once the input voltage is out o...

Страница 41: ...econnection 3 Use a current probe to ensure that no current is present in the DC cables 4 Release and disconnect all DC connectors To do so insert a flat blade screwdriver or an angled screwdriver bla...

Страница 42: ...rol panel which includes a LCD three LED indicators and four control buttons You can view the data and set the parameters of the inverter using the control buttons Object Description A Normal Green LE...

Страница 43: ...d LED is lit when the inverter has stopped feeding power into the grid due to a fault The corresponding error code will be shown on the display at the same time Bicolor LED The bicolor LED can blink g...

Страница 44: ...erter is operating normally Fault 1 SPI Fault Communication between the master and slave CPU has failed 2 EEPROM R W Fault Reading or writing of EEPROM fails 3 Rly Check Fault Output relay has failed...

Страница 45: ...Fac differs for M S A different value of grid frequency has been detected by the master and slave MCU 43 Ground I differs for M S A different value of residual current has been detected by the master...

Страница 46: ...r data 53 50 Hz 47 50 Hz 45 50 Hz 2013 E03 3 10 08 2013 15 23 E43 4 07 07 2013 13 23 E45 5 02 06 2013 12 23 E01 17 KW Device Info TYPE TLC20K S N 1234567890123456 MCU V1 00 STD DE VDE AR N 4105 HMI 20...

Страница 47: ...Unlock page When the backlight of the LCD has turned off press any key to active You need to touch the arrow and Esc buttons in sequence to unlock and enter the home page for operation unlock Slipe f...

Страница 48: ...operating temperature of the inverter can t be lower than 25 C The inverter goes into fault mode and stops power generation when the temperature is lower than 25 C The LCD will show the error message...

Страница 49: ...to enter the main menu from the home page Press the or button to select the menu item Press the button to confirm Press the ESC button to return to the home page Menu Statistics Event Log Settings De...

Страница 50: ...u Object Description A Date and time of the fault B Error code 9 4 9 Data Time Setting Press the or button to select the Setting item Press button to enter The select the Basic Setting and press the b...

Страница 51: ...to enter Use the or to choose the language Press the button to confirm Press the ESC button to return to the Basic Setting page Language Deutsch English 9 4 11 Contrast setting Enter the sub menu Bas...

Страница 52: ...ing At the safety page use the or button to adjust the selected parameter and confirm with the button then adjust the next parameters in turn Parameter adjustment will be finished after the button has...

Страница 53: ...selection Press the ESC button to return to the Advanced Setting page Overload Overload Setting Enable Disable 9 4 14 Active power control Enter the sub menu Advanced Setting and press the or button...

Страница 54: ...unction Press the button to enter the reactive power control menu PF Enabling PF Enabling Enable Disable Choose the PF Setting item and press the button to enter Use the or to choose control mode the...

Страница 55: ...utton to activate the selection Press the ESC button to return to the Advanced Setting page PV Mode PV Mode Setting Parallel Mode Independent Mode 9 4 17 EEG setting Enter the sub menu Advanced Settin...

Страница 56: ...n Device Address 3 IP Address 0 0 0 0 Use the or to set the Modbus address Press the button to activate the adjustment Press the ESC button to return to the previous menu If you monitor the inverter v...

Страница 57: ...d press the button to enter the Clear Data page The password for entering the Clear Data page could be got from the service engineer Press the button to clear the historical data Clear Data Wait a Sec...

Страница 58: ...voltage 180V Max DC input current input A input B 11A 11A Isc PV absolute max input A input B 16 5A 16 5A Number of MPP trackers 2 Strings per MPP tracker 1 1 Type TLC8000 TLC10000 Rated input power c...

Страница 59: ...50 Hz 60 Hz Operating range at AC power frequency 50 Hz 45 Hz to 55Hz Operating range at AC power frequency 60 Hz 55 Hz to 65Hz Rated output current at 220 V 3 6 0A 3 7 5 A 3 9 1A Rated output curren...

Страница 60: ...15 2 A Rated output current at 230 V 3 11 6 A 3 14 5 A Rated output current at 240 V 3 11 1 A 3 13 9 A Max continuous output current 3 12 1 A 3 15 2 A Power factor VDE AR N 4105 0 85ind 0 85cap Other...

Страница 61: ...ermissible value for relative humidity non condensing 100 Max operating altitude above mean sea level 2000m Ingress protection IP65 according to IEC60529 Climatic category 4K4H Protection class I in a...

Страница 62: ...regulations Type TLC4000 TLC10000 Internal overvoltage protection Integrated DC insulation monitoring Integrated DC feed in monitoring Integrated Grid monitoring Integrated DC isolator Optional DC re...

Страница 63: ...he efficiency refers to the standardized power output Pac Pac r According to EN 50524 VDE 0126 13 2008 10 cl 4 5 3 Notes Values are based on rated grid voltage cos phi 1 and an ambient temperature of...

Страница 64: ...cy max 98 04 European weighted efficiency EU 97 12 Efficiency curve TLC6000 Max efficiency max 97 99 European weighted efficiency EU 97 34 0 88 0 9 0 92 0 94 0 96 0 98 1 5 10 15 20 30 35 50 70 100 800...

Страница 65: ...y curve TLC8000 Max efficiency max 98 1 European weighted efficiency EU 97 5 Efficiency curve TLC10000 Max efficiency max 98 1 European weighted efficiency EU 97 6 0 82 0 84 0 86 0 88 0 90 0 92 0 94 0...

Страница 66: ...s including ambient temperature input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output during certain periods of the day according to t...

Страница 67: ...increased ambient temperature TLC5000 Power reduction with increased ambient temperature TLC6000 0 1000 2000 3000 4000 5000 6000 25 30 35 40 45 50 55 60 65 70 75 80 290V 800V 640 0 1000 2000 3000 400...

Страница 68: ...increased ambient temperature TLC8000 Power reduction with increased ambient temperature TLC10000 0 2000 4000 6000 8000 10000 25 30 35 40 45 50 55 60 65 70 75 80 460V 780V 640V 0 2000 4000 6000 8000...

Страница 69: ...of the inverter If the grid voltage is outside the permitted range due to local grid conditions try to modify the values of the monitored operating limits after informing the electric utility company...

Страница 70: ...emperature around the inverter is too high 41 42 43 44 Disconnect the inverter from the grid and the PV generator reconnect them after 3 minutes If this fault is still being shown contact the service...

Страница 71: ...lean the contacts of the DC switch once per year Perform cleaning by cycling the switch to I and 0 positions 5 times The DC switch is located at the lower left of the housing 12 2 Cleaning the heat si...

Страница 72: ...ns for electronic waste applicable at the installation site 14 Warranty The factory warranty card is enclosed with the package please keep well the factory warranty card Warranty terms and conditions...

Страница 73: ...serial number Type and number of connected PV modules Error code Mounting location Warranty card Zeversolar Service Contact Our regional service contact information can be found at https www zeversol...

Страница 74: ......

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