background image

 

PULSAR

®

 PLUS III-S, III-S6, and VI-S SUCTION BLAST CABINETS 

Page 5

 

 

 

 

 

 

© 2021 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 30421 

buildup on the cartridge. Refer to Section 7.14 to replace 
the filter cartridge.  
 

1.7  Cabinet  and  Power-Module  Controls  and 
Functions 
 
Foot Pedal:

 When the cabinet is set up and operational, 

blasting  begins  when  the  foot  pedal  is  pressed  and 
blasting stops when the pedal is released.  

 
Door  Interlocks:

  The  door  interlocks  disable  blasting 

when either cabinet door is open. To enable blasting, the 
doors  must  be  closed  and  the  door  interlock  switches 
engaged. Refer to Section 5.6 to adjust door interlocks. 
 

Dustbin  Interlock:

  The  dustbin  interlock  disables 

blasting when the dustbin is removed or not fully clamped 
in  place.  To  enable  blasting,  the  bin  must  be  correctly 
positioned and securely clamped. Refer to Section 5.7 to 
adjust the dustbin interlock switch 
 

Dust-Collector  Pulse  Pressure: 

The  pulse-pressure 

regulator  controls  filter  cartridge  cleaning-pressure. 
Lower  pressure  is  needed  when  the  filter  cartridge  is 
newer and has only a light dust cake. Higher pressure is 
needed to push the dust away from the cartridge when it 
is  heavily  loaded  with  dust.  Refer  to  Section  5.8  for 
adjustment  procedure. 

NOTE:  Pressure  should be  set 

to zero (0 psi) until the filter cartridge is seasoned. 

 

Dust-Collector Pulse Timing:

 Pulse timing is controlled 

with  the  digital  pulse  timer.  The  pulse  sequence 
automatically  begins  when  the  exhauster  is  turned  ON. 
Refer to Section 5.9 to adjust the pulse timer. 
 
 

1.8 

Nozzle Options 

 

1.8.1 

Unless  otherwise  specified  at  the  time  of 

purchase,  the  cabinet  is  provided  with  a  No.  5  (5/16" 
orifice)  ceramic  nozzle  and  No.  5  (5/32"  orifice)  air  jet. 
Optional,  more  durable  tungsten  carbide  and  boron 
carbide nozzles  are  available  and  are  shown  in 

Section 

10.1: Optional Accessories

 

and in Section 10.8 BNP Gun 

and  Feed  Assembly. 

Use  boron  carbide  nozzles  when 

blasting  with  aggressive  media,  as  noted  in  Section 
1.11.4. 
 
 

1.9 

HEPA (high-efficiency particulate air)

 

Filter

 

 

1.9.1

  An  optional  HEPA  afterfilter  provides  additional 

filtration,  trapping  99.97%  of  dust  down  to  0.3  micron 
particles.  A  HEPA  filter  must  be  used  when  removing 
toxic  coatings,  heavy  metals,  or  any  other  toxic 
materials.  HEPA  filter  is  listed  in 

Section  10.1:  Optional 

Accessories

 

 

 



All dust is hazardous to breath.

 

Emissions can 

occur from the dust-collection system. Identify 
all materials that are to be removed by blasting. 
If any toxic materials, such as lead dust or dust 
from other heavy metals and corrosives, or any 
other toxic materials are being removed, use a 
HEPA afterfilter to assist in maintaining 
inhalation hazards below the permissible 
exposure limits (PELs). Prolonged exposure to 
any dust can result in serious lung disease and 
death. Short-term ingestion of toxic materials 
can cause serious respiratory injury or death. 
Filtration may not be adequate in reducing all 
inhalation hazards. It remains the employer’s or 
user’s responsibility to ensure all emissions are 
safe to breath.

 

 

 
1.10 

Reclaimer Options 

 

1.10.1

 

Replaceable  rubber  reclaimer  liners:

  Rubber 

liners  are  available  for  Pulsar  Plus  VI-S  (600  cfm) 
reclaimers.  Liners  are  not  available  for  the  Pulsar  Plus 
III-S, with a 300 cfm reclaimer. The liners prolong service 
life  of  the  reclaimer  and should be  installed  when  using 
silicon  carbide,  aluminum  oxide,  or  other  aggressive 
media,  as  noted  in  Section  1.11.4. 

Rubber  liners  are 

shown on Page 47, Figure 57.

  

 

 

1.11 

Blasting Media

 

 

1.11.1 

Always  use  media  specifically  manufactured  for 

blasting  and  those  that  are  compatible  with  the  surface 
being  blasted.  Media  produced  for  other  applications 
may be inconsistent in size and shape, contain particles 
that  could  plug  the  nozzle  or  media  metering  valve,  or 
cause  irregular  wear.  Always  obtain  the  safety  data 
sheet (SDS) for  the  blasting  media  prior to  blasting  and 
identify  material  being  removed  by  blasting,  paying 
attention to worker health risks and the presence of any 
hazardous/toxic substances.  

 

Most common reusable media specifically manufactured 
for  blasting  can  be  used  in  Pulsar

®

  Plus  Cabinets.  The 

media  sizes  shown  in  this  section  and  in  Figure  3  are 
provided  as  a  guideline  only.  The  guideline  is  based  on 
standard  5/32"  orifice  air  jet  with  5/16"  nozzle  and 
average  conditions  with  variables  such  as  blast 
pressure,  media-air  mixture,  visibility  inside  the  cabinet, 
humidity, and reclaimer cleaning rate.  

 

Several  variables  affecting  the  reclaimer  cleaning  rate 
include  reclaimer  size  (cfm),  contamination  of  parts 
being  blasted,  media  friability,  damper  setting  (static 

 

Содержание Pulsar Plus lll-S

Страница 1: ...oduction rate or useful life of these products All estimates regarding production rates or finishes are the responsibility of the user and must be derived solely from the user s experience and experti...

Страница 2: ...es a hazardous situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicat...

Страница 3: ...7 15 Clean Dust Collector s Inline Filter 7 16 Clean Dust Collector s Snubber Fittings 7 17 Diaphragm Pulse Valve 7 18 TROUBLESHOOTING PNEU and MECHANICAL 8 0 Poor visibility dusty media 8 1 Abnormall...

Страница 4: ...cords and hoses Power Lift Leg Assembly Lifting Eye Reclaimer Power Module Dust Collector Reclaimer Inlet Flex Hose Between cabinet hopper and reclaimer inlet Arrows show directions of air flow Forkli...

Страница 5: ...inst the inner surface of the cartridge The expanding air momentarily reverses air flow through the cartridge releasing dust accumulated on the outer surface The dust particles fall away from the cart...

Страница 6: ...toxic coatings heavy metals or any other toxic materials HEPA filter is listed in Section 10 1 Optional Accessories All dust is hazardous to breath Emissions can occur from the dust collection system...

Страница 7: ...which includes rubber curtains for the cabinet interior and a boron carbide lined nozzle When using aggressive media on a regular basis install the aluminum oxide kit and a fully rubber lined reclaime...

Страница 8: ...ly important in areas of high humidity or when fine mesh media are used Moisture causes media to clump and inhibits free flow through the feed assembly If the filter does not remove enough moisture to...

Страница 9: ...Blast Pressure Gauge Blast Pressure Pilot Regulator Red Pushbutton STOP Switch BNP Blast Gun Glove Ports Lift Leg Foot Pads 4 Control Tubing from Power Module as shown in Figure 7 Male Power Cord Con...

Страница 10: ...fer to Figure 7 Control Tubing as shown in Figure 7 Filter Cartridge Dustbin Shown removed from under dust collector Flex Hose To cabinet hopper as shown in Figure 5 Blow Off Hose refer to Figure 5 Me...

Страница 11: ...tion for service Once the valve is installed turn it off and perform lockout and tagout procedure until all air connections are done To avoid the risk of injury from compressed air install an isolatio...

Страница 12: ...power module 2 5 Connect Electrical Service Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagg...

Страница 13: ...se The wire has been stripped on hoses supplied on new cabinets Use care not to damage the hose Clamp flex hose securely in position with worm clamps provided NOTE The hose wire helps dissipate static...

Страница 14: ...washer is used between the screw head and the rubber curtain grommet on all curtains 3 2 3 Doors Using protectors against the curtains and outer doors clamp the door curtains in place NOTE When layin...

Страница 15: ...he plug turn ON the exhauster grasp the gun and press the foot pedal using the gun to blow off the cabinet interior until the air from the gun and the cabinet are clear Turn OFF the exhauster and repl...

Страница 16: ...ins immediately Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is not wo...

Страница 17: ...knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line pressure when blasting star...

Страница 18: ...essure gauge is useful for adjusting and monitoring static pressure The manometer kit and differential pressure gauge are listed in Section 10 1 Optional Accessories Refer to Section 5 11 for using th...

Страница 19: ...blasting when the doors are closed 5 7 Dustbin Interlock Figure 19 5 7 1 The dustbin interlock switch disables blasting when the dustbin is lowered to remove it from under the dust collector 5 7 2 To...

Страница 20: ...20 Turn the knob clockwise to increase pressure or counterclockwise to decrease pressure Once operating pressure is set push down on the knob to secure it and maintain the setting Some Items removed...

Страница 21: ...cidentally changed refer to Section 5 9 5 to reset them to factory settings 5 9 1 1 The LED display comes on the green start pushbutton is pressed and power is supplied to the timer TEST o f f o n on...

Страница 22: ...ow up button until 15 appears When 15 appears on the display do not press anything after a few seconds the display starts flashing indicating the new time is being saved Once the new time is saved the...

Страница 23: ...osure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the exhaust damper as noted in Section 5 4 Reclaimer pressure must be set before cabinet pressure 5 1...

Страница 24: ...eter and install the fitting into the coupling as shown in Figure 28 5 11 7 2 Place the unused end of the manometer tubing over only the first tapered barb on the barb fitting pushing the tubing all t...

Страница 25: ...tion schedule Inspect all parts subjected to media contact including the gun and nozzle media hose flex hose wear plate and all items covered in this section Adjust the inspection schedule as needed b...

Страница 26: ...nspect cabinet door seals for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates a saturated filter cartridge Refer to Section 6 7 for additional pulsing 6 3 2 Che...

Страница 27: ...dust to clear and then repeat the process as needed 7 0 SERVICE MAINTENANCE Prior to doing any maintenance or opening the dust collector the employer must meet required OSHA standards including but no...

Страница 28: ...nsert both gloves through both glove ports 7 2 6 Align the slots in the glove mount with the shoulder screw heads on the attachment ring push in on the glove mount and then turn it clockwise to lock i...

Страница 29: ...lace it per section 7 6 7 5 4 Install a view window cover lens per Section 7 4 7 5 5 Set the new window cover lens down squarely over the window opening making sure that all edges of the window are ce...

Страница 30: ...he cabinet lift the light off the diffuser as shown in Figure 36 Set the light out of the way and within reach of the cord Figure 36 7 8 2 Diffuser lens replacement 7 8 2 1 Remove the light assembly a...

Страница 31: ...7 9 1 To remove the tubing push the retaining collar toward the fitting which releases the tubing so it can be easily removed by pulling it out Do not force it only a slight pull on the tubing is req...

Страница 32: ...fm reclaimer with welded on nonremovable top Figure 40 Refer to Section 7 11 2 to replace the wear plate in a 600 cfm reclaimer with a bolt on removable top Installation Notes Make sure an inlet pipe...

Страница 33: ...allation Notes The Pulsar VI wear plate may be replaced by using the method described in Section 7 11 1 or from the top as explained in this section If the top is removed make sure at least 6 feet of...

Страница 34: ...ailable 7 12 1 Remove the flex hoses from the reclaimer inlet and outlet and then remove the inlet pipe adaptor 7 12 2 Make a note of the reclaimer s alignment the reclaimer door is facing the power m...

Страница 35: ...instructions provided with the adhesive some adhesives need to be applied to both contact surfaces Apply a multipurpose contact adhesive such as 3M No 10 neoprene contact adhesive or equal to the fab...

Страница 36: ...t in alignment 7 12 24 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the...

Страница 37: ...caulk to the seam opposite side of the mounting bolts between the baffle and reclaimer body Wipe the caulk smooth 7 13 7 Inspect the strip gasket on the reclaimer upper flange replace it if damaged or...

Страница 38: ...compressed or otherwise damaged 7 14 10 Hang the door on the support angle align the hole with the mounting stud and install the knob and tighten it securely 7 14 11 Season the cartridge per Section 7...

Страница 39: ...er if the element or body is damaged or otherwise faulty 5 Place the filter onto the bottom cap and insert the bottom cap into the filter body Rotate the bottom cap while gently pushing it upward unti...

Страница 40: ...left of the diaphragm as shown in Figure 54 When reinstalling the diaphragm the marks must be aligned as shown Figure 54 7 18 3 Reassemble using the new diaphragm and O ring from the service kit makin...

Страница 41: ...n Check door 8 1 8 Hole worn in flex hose between cabinet hopper and reclaimer inlet or reclaimer outlet and dust collector inlet Replace hose 8 1 9 Obstruction in flex hose between the cabinet hopper...

Страница 42: ...r may require the installation of an air dryer or aftercooler in the air supply line 8 5 4 Absorption Some media types tend to absorb moisture from the air especially fine mesh media in areas of high...

Страница 43: ...ulator 8 13 Media buildup in cabinet hopper media does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling results in media carryover t...

Страница 44: ...e switch is pressed 2 Make sure the power cord is connected and that power is supplied to the outlet 3 If the display is not lit after checking the above have the electrical system checked by a qualif...

Страница 45: ...witch is bad 9 1 4 1 With the dust collector bin locked in place correctly check voltage between Terminals 10 and 2 If 120 VAC is not present dust collector bin switch has an issue Check wiring and me...

Страница 46: ...open If 120 VAC is not present with the door closed the switch has an issue Check wiring and switch 9 4 1 3 With dust collector motor on and running and the left hand door closed check right hand door...

Страница 47: ...or front of cab 24744 Window cover lens pack of 5 06190 Differential pressure gauge assembly for measuring reclaimer static pressure 23355 Aluminum oxide kits For cabinets using aggressive media The k...

Страница 48: ...et side liner 29532 6 Cone liner 29707 7 Inlet top liner 29536 8 Screw 10 16 x 3 4 self drill tap 12722 Figure 57 Optional Extension Nozzles Figure 58 Item Description Stock No 1 3 Straight extension...

Страница 49: ...se 3 4 ID 11798 8 Door latch assembly 20064 9 Foot pedal electric 30188 10 Gasket 5 32 x 3 4 3 ft required 00192 11 Detent sleeve door interlock 15042 12 Bracket door interlock actuator 19152 13 Clamp...

Страница 50: ...h lock el 1 4 x 1 4 tube 30373 10 Reducing union 1 4 x 5 16 tubing 30372 11 Switch 3 position selector 30293 12 Switch green LED pushbutton 30291 13 Switch red pushbutton 30292 14 Washer color code Wh...

Страница 51: ...ring valve 12011 Figure 62 10 6 Gloves and Glove Attachments Figure 63 Item Description Stock No A Armrest glove mount kit each includes items 1 thru 5 10 and 11 30192 B Mounting ring kit glove mount...

Страница 52: ...75 3 Gun body 11802 4 Lock nut air jet 11913 5 Elastic jet sleeve 12097 6 Air jet assembly w Item 5 No 4 12342 No 5 12343 No 6 12344 No 7 12345 No 8 12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hos...

Страница 53: ...PT 06369 19 Blow off nozzle 13116 20 Air hose 1 2 ID specify feet required 12472 21 Gun assembly BNP No 5 standard Refer to Section 10 8 for other sizes 12302 22 Hose media 1 2 ID clear urethane speci...

Страница 54: ...embly Pulsar VI Includes items with an asterisk 30462 1 Inlet pipe adaptor 4 for use with steel media 30496 5 standard use other than steel 29397 2 Gasket inlet pipe adaptor for standard and steel med...

Страница 55: ...15 Nipple 1 4 brass hex 02808 16 Gasket exhaust damper for 300 cfm 30198 for 600 cfm 30240 17 Clamp J hook dustbin 30190 18 Knob dust door retainer 30191 19 Clamp 6 hose 00750 20 Hose 6 unlined flex 4...

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