PULSAR
®
PLUS III-S, III-S6, and VI-S SUCTION BLAST CABINETS
Page 1
© 2021 CLEMCO INDUSTRIES CORP.
www.clemcoindustries.com
Manual No. 30421
1.0
INTRODUCTION
1.1
Scope of Manual
1.1.1
These instructions cover setup, operation,
maintenance, troubleshooting, optional accessories, and
replacement parts for the following Pulsar
®
Plus Suction
Blast Cabinets:
Pulsar
®
Plus III-S with 300 cfm power module
Pulsar
®
Plus III-S6 with 600 cfm power module
Pulsar
®
Plus VI-S with 600 cfm power module
1.1.2
The instructions contain important information
required for safe operation of these cabinets. Before
using these cabinets, all personnel associated with their
operation must read this entire manual and all accessory
manuals to become familiar with the cabinets’ operation,
parts, and terminology.
1.2
Safety Alerts
1.2.1
Clemco uses safety alert signal words, based on
ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the signal
words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
Danger indicates a hazardous situation that, if
not avoided, will result in death or serious
injury.
1.3
Table of Contents
SUBJECT
SECTION LOCATION
INTRODUCTION ....................................................... 1.0
Scope of Manual ........................................................ 1.1
Safety Alerts ............................................................... 1.2
Table of Contents ....................................................... 1.3
General Description ................................................... 1.4
Theory of Operation ................................................... 1.5
Control-Console Functions ........................................ 1.6
Cabinet and Power-Module Controls and Functions ... 1.7
Nozzle Options ........................................................... 1.8
HEPA (high-efficiency particulate air) Filter ............... 1.9
Reclaimer Options ................................................... 1.10
Blasting Media ......................................................... 1.11
Compressed-Air Requirements ................................ 1.12
Electrical Requirements ........................................... 1.13
INSTALLATION ......................................................... 2.0
General Installation Notes .......................................... 2.1
Electrical and Tubing Connections from
the Power Module to the Cabinet ........................... 2.2
Connect Compressed-Air Supply Line ....................... 2.3
Ground the Cabinet and Power Module .................... 2.4
Connect Electrical Service ......................................... 2.5
Connect Media Hose and Air Hoses .......................... 2.6
Connect Conveying (flex) Hose ................................. 2.7
Set Air-Inlet Damper .................................................. 2.8
Final Assembly ........................................................... 2.9
FIELD INSTALLED ACCESSORIES ........................ 3.0
Aluminum Oxide (aggressive media) Kit .................... 3.1
Cabinet Curtains Installation ...................................... 3.2
U-Tube Manometer .................................................... 3.3
HEPA Afterfilter .......................................................... 3.4
OPERATION .............................................................. 4.0
Season Filter Cartridge .............................................. 4.1
Media Loading and Media Capacity .......................... 4.2
Media capacity ..................................................... 4.2.1
Media loading ...................................................... 4.2.2
Media Unloading ........................................................ 4.3
Loading and Unloading Parts ..................................... 4.4
Blasting Operation ..................................................... 4.5
Blasting Technique .................................................... 4.6
Stop Blasting .............................................................. 4.7
Shutdown ................................................................... 4.8
ADJUSTMENTS ........................................................ 5.0
Blasting Pressure (pilot regulator) ............................. 5.1
Air Jet ......................................................................... 5.2
Media-Air Mixture ....................................................... 5.3