background image

 

PULSAR

®

 PLUS III-S, III-S6, and VI-S SUCTION BLAST CABINETS 

Page 35

 

 

 

 

 

 

© 2021 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 30421 

at each  existing hole location. 

NOTE: To field install a 

new,  first-time  wall  liner, use  self-drill/tap  screws  to 
secure it at the seam and an inch or two from the top 
and bottom at each quadrant. 

 

7.12.19

  (5th)  Remove  the  temporary  baffle  bolts  and 

install the lined baffle by inserting bolts and flat washers 
from the inside of the reclaimer  and  attach lock  washers 
and nuts from the outside, leaving the baffle slightly loose.  

 
7.12.20

  Apply  silicone  caulking  on  seams  between  the 

cone ring  and cone liner to the seams  on the cone ring 
and cone, between the cone liner and wall liner, and the 
seam  on  the  wall  liner.  Wipe  caulking  to  even  with  the 
liners. Voids will cause premature wear. 

 



 

All seams between each liner must be sealed, 
and all seams between the liners and reclaimer 
weldment must be sealed. Voids cause 
premature wear.

 

 

 
 

 

 
 

Figure 48 

 
 

7.12.21

  (6th) Use self-drilling screws to secure the inlet 

side liner to the side of the inlet housing. NOTE: To field 
install  new,  first-time  inlet  side  liners,  use  self-drilling 
screws  at  each  liner  corner  to  secure.  Remove  the 
clamps after the liner is secured. 

7.12.22

 (7th) Align the front edge of the inlet top liner to 

the front of the inlet housing and use self-drilling screws 
to secure. NOTE: To field install new, first-time inlet top 
liners, after clamping the liners use self-drilling screws at 
each liner corner to secure. Remove the clamps after the 
liner is secured. 
 

7.12.23

  (8th) Slide the top liner onto the inner tube and 

align the holes in the liner with those in the top. Note that 
the holes around the inlet are spaced differently from the 
others. Temporarily install a couple of bolts to keep it in 
alignment.  
 

7.12.24

  (9th)  Place  the  cylinder  liner  over  the  inner 

tube. Make sure the liner is tight against the top liner and 
use  worm  clamps  to  temporarily  clamp  the  liner  to  the 
tube.  Tack  weld  the  bottom  of  the  cylinder  liner  to  the 
inner  tube  in  three  or  four  places.  Remove  the  clamps 
when the cylinder liner is secured. 
 

7.12.25

  Apply caulking to the seam on the cylinder liner 

and between the cylinder liner and top liner. 
 

7.12.26

  Apply caulking around the top edge of the wall 

liner and top inner edge on the inlet housing.  
 

7.12.27

  (10

th

) Align the reclaimer top assembly over the 

top of the reclaimer and lower it into place to match the 
mating holes in the flange, being careful not to smear the 
caulking. Secure the top bolts and baffle bolts. 
 

7.12.28

  Working  through  the  reclaimer  inlet,  wipe  the 

caulking seal smooth. Recaulk any voids. 
 

7.12.29

  Working  through  the  reclaimer  inlet,  apply 

silicone  caulking  to  seal  seams  around  the  inlet  side 
liner,  inlet  top  liner,  and  reclaimer  weldment.  Wipe  the 
caulking smooth. 
 

7.12.30

  If the lower flange gasket is worn, compressed, 

or  otherwise  damaged,  clean  old  gasket  material  from 
the flange and install new 2" strip gasket to the top of the 
cone flange. 
 

7.12.31

  Connect  the  cone  to  the  reclaimer,  punching 

holes through the flange gasket as needed to insert the 
fasteners, leaving the four mounting screws (as noted in 
Paragraph 7.12.3) open. 
 

7.12.32

  Reinstall  the  reclaimer  to  the  power  module 

using the four remaining fasteners. 
 

7.12.33 

Reattach  the  inlet-pipe  adaptor,  replacing  the 

gasket if worn, compressed, or otherwise damaged. 
 

7.12.34 

Attach the flex hoses to the reclaimer inlet and 

outlet. 

Reclaimer Top 
and Inner Tube 
(10

th

). 

Top Liner (8

th

Cylinder Liner (9

th

Inlet Top Liner 

(7

th

Lined Baffle (5

th

Bolts enter from

 

inside. 

Baffle Bolts and 
Flat Washers 

Inlet Side Liner 

(3rd) and (6

th

Wall Liner (4

th

Self-Drill/Tap 
Screws 

Baffle Lock Washers 

and Nuts 

Cone Liner (2

nd

Cone-Ring Liner (1

st

Some items are rotated or removed for clarity. 

Содержание Pulsar Plus lll-S

Страница 1: ...oduction rate or useful life of these products All estimates regarding production rates or finishes are the responsibility of the user and must be derived solely from the user s experience and experti...

Страница 2: ...es a hazardous situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicat...

Страница 3: ...7 15 Clean Dust Collector s Inline Filter 7 16 Clean Dust Collector s Snubber Fittings 7 17 Diaphragm Pulse Valve 7 18 TROUBLESHOOTING PNEU and MECHANICAL 8 0 Poor visibility dusty media 8 1 Abnormall...

Страница 4: ...cords and hoses Power Lift Leg Assembly Lifting Eye Reclaimer Power Module Dust Collector Reclaimer Inlet Flex Hose Between cabinet hopper and reclaimer inlet Arrows show directions of air flow Forkli...

Страница 5: ...inst the inner surface of the cartridge The expanding air momentarily reverses air flow through the cartridge releasing dust accumulated on the outer surface The dust particles fall away from the cart...

Страница 6: ...toxic coatings heavy metals or any other toxic materials HEPA filter is listed in Section 10 1 Optional Accessories All dust is hazardous to breath Emissions can occur from the dust collection system...

Страница 7: ...which includes rubber curtains for the cabinet interior and a boron carbide lined nozzle When using aggressive media on a regular basis install the aluminum oxide kit and a fully rubber lined reclaime...

Страница 8: ...ly important in areas of high humidity or when fine mesh media are used Moisture causes media to clump and inhibits free flow through the feed assembly If the filter does not remove enough moisture to...

Страница 9: ...Blast Pressure Gauge Blast Pressure Pilot Regulator Red Pushbutton STOP Switch BNP Blast Gun Glove Ports Lift Leg Foot Pads 4 Control Tubing from Power Module as shown in Figure 7 Male Power Cord Con...

Страница 10: ...fer to Figure 7 Control Tubing as shown in Figure 7 Filter Cartridge Dustbin Shown removed from under dust collector Flex Hose To cabinet hopper as shown in Figure 5 Blow Off Hose refer to Figure 5 Me...

Страница 11: ...tion for service Once the valve is installed turn it off and perform lockout and tagout procedure until all air connections are done To avoid the risk of injury from compressed air install an isolatio...

Страница 12: ...power module 2 5 Connect Electrical Service Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagg...

Страница 13: ...se The wire has been stripped on hoses supplied on new cabinets Use care not to damage the hose Clamp flex hose securely in position with worm clamps provided NOTE The hose wire helps dissipate static...

Страница 14: ...washer is used between the screw head and the rubber curtain grommet on all curtains 3 2 3 Doors Using protectors against the curtains and outer doors clamp the door curtains in place NOTE When layin...

Страница 15: ...he plug turn ON the exhauster grasp the gun and press the foot pedal using the gun to blow off the cabinet interior until the air from the gun and the cabinet are clear Turn OFF the exhauster and repl...

Страница 16: ...ins immediately Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is not wo...

Страница 17: ...knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line pressure when blasting star...

Страница 18: ...essure gauge is useful for adjusting and monitoring static pressure The manometer kit and differential pressure gauge are listed in Section 10 1 Optional Accessories Refer to Section 5 11 for using th...

Страница 19: ...blasting when the doors are closed 5 7 Dustbin Interlock Figure 19 5 7 1 The dustbin interlock switch disables blasting when the dustbin is lowered to remove it from under the dust collector 5 7 2 To...

Страница 20: ...20 Turn the knob clockwise to increase pressure or counterclockwise to decrease pressure Once operating pressure is set push down on the knob to secure it and maintain the setting Some Items removed...

Страница 21: ...cidentally changed refer to Section 5 9 5 to reset them to factory settings 5 9 1 1 The LED display comes on the green start pushbutton is pressed and power is supplied to the timer TEST o f f o n on...

Страница 22: ...ow up button until 15 appears When 15 appears on the display do not press anything after a few seconds the display starts flashing indicating the new time is being saved Once the new time is saved the...

Страница 23: ...osure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the exhaust damper as noted in Section 5 4 Reclaimer pressure must be set before cabinet pressure 5 1...

Страница 24: ...eter and install the fitting into the coupling as shown in Figure 28 5 11 7 2 Place the unused end of the manometer tubing over only the first tapered barb on the barb fitting pushing the tubing all t...

Страница 25: ...tion schedule Inspect all parts subjected to media contact including the gun and nozzle media hose flex hose wear plate and all items covered in this section Adjust the inspection schedule as needed b...

Страница 26: ...nspect cabinet door seals for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates a saturated filter cartridge Refer to Section 6 7 for additional pulsing 6 3 2 Che...

Страница 27: ...dust to clear and then repeat the process as needed 7 0 SERVICE MAINTENANCE Prior to doing any maintenance or opening the dust collector the employer must meet required OSHA standards including but no...

Страница 28: ...nsert both gloves through both glove ports 7 2 6 Align the slots in the glove mount with the shoulder screw heads on the attachment ring push in on the glove mount and then turn it clockwise to lock i...

Страница 29: ...lace it per section 7 6 7 5 4 Install a view window cover lens per Section 7 4 7 5 5 Set the new window cover lens down squarely over the window opening making sure that all edges of the window are ce...

Страница 30: ...he cabinet lift the light off the diffuser as shown in Figure 36 Set the light out of the way and within reach of the cord Figure 36 7 8 2 Diffuser lens replacement 7 8 2 1 Remove the light assembly a...

Страница 31: ...7 9 1 To remove the tubing push the retaining collar toward the fitting which releases the tubing so it can be easily removed by pulling it out Do not force it only a slight pull on the tubing is req...

Страница 32: ...fm reclaimer with welded on nonremovable top Figure 40 Refer to Section 7 11 2 to replace the wear plate in a 600 cfm reclaimer with a bolt on removable top Installation Notes Make sure an inlet pipe...

Страница 33: ...allation Notes The Pulsar VI wear plate may be replaced by using the method described in Section 7 11 1 or from the top as explained in this section If the top is removed make sure at least 6 feet of...

Страница 34: ...ailable 7 12 1 Remove the flex hoses from the reclaimer inlet and outlet and then remove the inlet pipe adaptor 7 12 2 Make a note of the reclaimer s alignment the reclaimer door is facing the power m...

Страница 35: ...instructions provided with the adhesive some adhesives need to be applied to both contact surfaces Apply a multipurpose contact adhesive such as 3M No 10 neoprene contact adhesive or equal to the fab...

Страница 36: ...t in alignment 7 12 24 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the...

Страница 37: ...caulk to the seam opposite side of the mounting bolts between the baffle and reclaimer body Wipe the caulk smooth 7 13 7 Inspect the strip gasket on the reclaimer upper flange replace it if damaged or...

Страница 38: ...compressed or otherwise damaged 7 14 10 Hang the door on the support angle align the hole with the mounting stud and install the knob and tighten it securely 7 14 11 Season the cartridge per Section 7...

Страница 39: ...er if the element or body is damaged or otherwise faulty 5 Place the filter onto the bottom cap and insert the bottom cap into the filter body Rotate the bottom cap while gently pushing it upward unti...

Страница 40: ...left of the diaphragm as shown in Figure 54 When reinstalling the diaphragm the marks must be aligned as shown Figure 54 7 18 3 Reassemble using the new diaphragm and O ring from the service kit makin...

Страница 41: ...n Check door 8 1 8 Hole worn in flex hose between cabinet hopper and reclaimer inlet or reclaimer outlet and dust collector inlet Replace hose 8 1 9 Obstruction in flex hose between the cabinet hopper...

Страница 42: ...r may require the installation of an air dryer or aftercooler in the air supply line 8 5 4 Absorption Some media types tend to absorb moisture from the air especially fine mesh media in areas of high...

Страница 43: ...ulator 8 13 Media buildup in cabinet hopper media does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling results in media carryover t...

Страница 44: ...e switch is pressed 2 Make sure the power cord is connected and that power is supplied to the outlet 3 If the display is not lit after checking the above have the electrical system checked by a qualif...

Страница 45: ...witch is bad 9 1 4 1 With the dust collector bin locked in place correctly check voltage between Terminals 10 and 2 If 120 VAC is not present dust collector bin switch has an issue Check wiring and me...

Страница 46: ...open If 120 VAC is not present with the door closed the switch has an issue Check wiring and switch 9 4 1 3 With dust collector motor on and running and the left hand door closed check right hand door...

Страница 47: ...or front of cab 24744 Window cover lens pack of 5 06190 Differential pressure gauge assembly for measuring reclaimer static pressure 23355 Aluminum oxide kits For cabinets using aggressive media The k...

Страница 48: ...et side liner 29532 6 Cone liner 29707 7 Inlet top liner 29536 8 Screw 10 16 x 3 4 self drill tap 12722 Figure 57 Optional Extension Nozzles Figure 58 Item Description Stock No 1 3 Straight extension...

Страница 49: ...se 3 4 ID 11798 8 Door latch assembly 20064 9 Foot pedal electric 30188 10 Gasket 5 32 x 3 4 3 ft required 00192 11 Detent sleeve door interlock 15042 12 Bracket door interlock actuator 19152 13 Clamp...

Страница 50: ...h lock el 1 4 x 1 4 tube 30373 10 Reducing union 1 4 x 5 16 tubing 30372 11 Switch 3 position selector 30293 12 Switch green LED pushbutton 30291 13 Switch red pushbutton 30292 14 Washer color code Wh...

Страница 51: ...ring valve 12011 Figure 62 10 6 Gloves and Glove Attachments Figure 63 Item Description Stock No A Armrest glove mount kit each includes items 1 thru 5 10 and 11 30192 B Mounting ring kit glove mount...

Страница 52: ...75 3 Gun body 11802 4 Lock nut air jet 11913 5 Elastic jet sleeve 12097 6 Air jet assembly w Item 5 No 4 12342 No 5 12343 No 6 12344 No 7 12345 No 8 12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hos...

Страница 53: ...PT 06369 19 Blow off nozzle 13116 20 Air hose 1 2 ID specify feet required 12472 21 Gun assembly BNP No 5 standard Refer to Section 10 8 for other sizes 12302 22 Hose media 1 2 ID clear urethane speci...

Страница 54: ...embly Pulsar VI Includes items with an asterisk 30462 1 Inlet pipe adaptor 4 for use with steel media 30496 5 standard use other than steel 29397 2 Gasket inlet pipe adaptor for standard and steel med...

Страница 55: ...15 Nipple 1 4 brass hex 02808 16 Gasket exhaust damper for 300 cfm 30198 for 600 cfm 30240 17 Clamp J hook dustbin 30190 18 Knob dust door retainer 30191 19 Clamp 6 hose 00750 20 Hose 6 unlined flex 4...

Отзывы: