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Original Operating Instructions
Battery Charger
Table of Contents

O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US

Original Operating Instructions

Battery Charger

BATD0100-ES-1-480-1 (Outdoor)

WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.

Before starting any work, please read "Original Operating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!

AVERTISSEMENT : Avant de commencer tout travail, lire « Original Operating
Instructions » et « Interface Description Modbus TCP and EtherCAT » !

Содержание BATD0100-ES-1-480-1

Страница 1: ...Charger BATD0100 ES 1 480 1 Outdoor WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read Original Operating Instructions and Interface Description Modbus TC...

Страница 2: ...E LIVE RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING ATTENTION ZONES Figure 16 EST SOUS TENSION RISQUE DE CHOC LECTRIQUE COUPER LE COURANT AVANT LE D PANNAGE CAUTION RISK OF ELECTRIC SHOCK...

Страница 3: ...SI NFPA 70 is the responsibility of the installer Les circuits d entr e et de sortie sont isol s de l enceinte l installateur est responsable de la mise la terre du syst me lorsqu elle est requise par...

Страница 4: ...0 C copper wire Use 194 F 90 C wire either AWG copper or C AWG aluminum a Reference to copper wire is not to be included when wiring terminals are marked in accordance with 63 11 b c The conductor siz...

Страница 5: ...ension CC D brancher les alimentations lectriques CA tension CA D brancher la tension d alimentation externe S assurer que les c bles sont correctement fix s S assurer que le syst me ne peut pas tre r...

Страница 6: ...ded will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avo...

Страница 7: ...l Description General hazard source Center of gravity symbol Pay attention to supplementary documents to these original operating instructions PRINCIPAUX SYMBOLES UTILIS S DANS LES INSTRUCTIONS D UTIL...

Страница 8: ...t On the packaging of the product Enable switch Above the Enable switch in Section C1 System earth conductor main grounding protective earth On the mouniting plates in Sections C1 C2 The circuit break...

Страница 9: ...llage du produit Enable switch Au dessus de l Enable switch sur la section C1 Conducteur de terre du syst me conducteur de protection de mise la terre principale Sur les plaques de montage dans les se...

Страница 10: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 10 of 110 Product Safety Sign on the Front Door...

Страница 11: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 11 of 110 Product Safety Sign on the Back Door...

Страница 12: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 12 of 110 Safety Sign on the Packaging Symbole de s curit sur l emballage...

Страница 13: ...2_US Page 13 of 110 TYPOGRAPHICAL CONVENTIONS IN THE ORIGINAL OPERATING INSTRUCTIONS Symbol Description Additional information not safety relevant Listing 1 2 3 Position numbers and work steps during...

Страница 14: ...ed personnel as set forth herein Electrical connections of the product must be made by qualified personnel only Avertissements g n raux Avertissements g n raux Ce manuel d utilisation d origine ne rem...

Страница 15: ...mes no responsibility or liability for losses damages cost or expenses whether special direct indirect consequential or incidental which might arise out of the use of the information contained herein...

Страница 16: ...rouped Safety Instructions 27 2 2 2 Instructions de s curit regroup es 33 2 2 3 Fire Protection Measures 40 2 2 4 Mesures de protection contre l incendie 41 2 3 Personal Protective Equipment 42 3 Over...

Страница 17: ...83 6 2 1 Voltage Measurment DC Voltage and AC Voltage 84 6 2 2 Voltage Measurement Harmonic Filter 84 7 Operation 85 7 1 Interfaces 85 7 2 Operating Modes 85 7 3 Starting the Product 85 7 4 Performin...

Страница 18: ...3 BAT Warning Code 170 96 9 Maintenance 97 9 1 Maintenance every 12 Month 100 9 2 Maintenance Tasks in De energized Condition 100 9 2 1 Visual Inspection of Housing 100 9 2 2 Visual Inspection of Inte...

Страница 19: ...y areas bottom view 62 Figure 21 Mounting points BAT bottom view 63 Figure 22 AC connection X14 68 Figure 23 DC connection 69 Figure 24 Supply voltage connection X4 70 Figure 25 Data communication con...

Страница 20: ...nfo wstech com The BATD0100 ES 1 480 1 Outdoor is certified by MET Laboratories Inc with listing number E114432 1 1 Identification of the Product The type plates and option plates Figure 2 of the BATD...

Страница 21: ...erred to as operating instructions are valid for the following product BATD0100 ES 1 480 1 Outdoor hardware version 030 wiring diagram version 2 1X and above The illustrations used in these operating...

Страница 22: ...e Knowledge and compliance with the safety instructions in these operating instructions as well as all safety information Knowledge of the NEMA standards for electrical enclosures Knowledge of the ESD...

Страница 23: ...n the order confirmation from the date of shipment or date of invoice whichever is later The product must be used and installed for its intended purpose or this warranty is void Any misuse alteration...

Страница 24: ...the personnel and noted in the personnel file The manufacturer recommends translation of these operating instructions into the native languages of any foreign workers 1 4 1 Related Documents This and...

Страница 25: ...rized persons are not allowed to operate the product and must keep a safe distance from the product Never operate the product with open doors Never operate the product with any technical defects Never...

Страница 26: ...of warranty Intended use includes reading these operating instructions and complying with all instructions contained herein in particularly the safety instructions These operating instructions must be...

Страница 27: ...CFR Chapter XVII Part 1910 OSHA NEC and NFPA 70E Do not touch live parts Make sure that the product is de energized when dismounting the protective covers Read and observe all safety instructions and...

Страница 28: ...parts and placards may be temporarily or permanently removed altered or adjusted Provide earth connection before connecting to the supply circuit Observe all safety information from the battery manuf...

Страница 29: ...g of damaged product may result in death or serious injury due to electric shock Five Safety Rules For all tasks in the vicinity of electrical systems the following rules shall apply for protection ag...

Страница 30: ...ause burns Risk of injury due to using improper tools Always use tools only for their intended purpose If unsure contact customer service for information about correct tools The using of improper tool...

Страница 31: ...se of baits and poisons in liquid gas or powder form are not allowed Never connect and operate the product if the interior area is polluted damp or and infested with insects Before connecting the prod...

Страница 32: ...rameter changes to protection devices can cause damage Damage to the product due to incorrect connection When connecting observe proper polarity An incorrect connection of the DC cables can cause dama...

Страница 33: ...orm ment aux normes 29 CFR chapitre XVII section 1910 OSHA NEC et NFPA 70E Ne pas toucher aux composants sous tension S assurer que le produit est hors tension lors du d montage des capots de protecti...

Страница 34: ...ou de s curit ne doit tre enlev modifi ou ajust de fa on temporaire ou permanente Assurer une mise la terre avant de raccorder l alimentation AC DC Observer toutes les informations de s curit du fabr...

Страница 35: ...s conform ment aux normes 29 CFR chapitre XVII section 1910 OSHA NEC et NFPA 70E Ne pas utiliser le produit s il est endommag ou raisonnablement susceptible d tre endommag Utiliser un produit endommag...

Страница 36: ...ux de barres en cuivre les filtres ou l inducteur Certains composants peuvent tre tr s chauds non seulement pendant mais aussi apr s le fonctionnement Le contact avec ces surfaces chaudes peut provoqu...

Страница 37: ...oduit que des app ts et des poisons sous forme solide ou dans des bo tes L utilisation d app ts et de poisons sous forme liquide gazeuse ou en poudre n est pas autoris e Ne jamais raccorder ni utilise...

Страница 38: ...hors tension peuvent endommager les condensateurs lectrolytiques et les IGBT en raison de l humidit Endommagement du dispositif de protection Ne pas modifier les param tres des dispositifs de protect...

Страница 39: ...dividuelle adapt pour tous les travaux effectu s sur le produit Ex cuter tout travail sur le produit conform ment aux normes IEC 61340 5 1 et ANSI ESD S20 20 2014 S assurer que la tension DC vide ne d...

Страница 40: ...que on live screw connections Always tighten all screw connections to the prescribed torque provided in this document Always use suitable tools If unsure contact customer service for information about...

Страница 41: ...s raccords vis avec le couple de serrage prescrit dans le pr sent document Toujours utiliser des outils adapt s En cas de doute contactez le service client pour obtenir des informations sur les outils...

Страница 42: ...ased on the task being perfomed Clothing according to NFPA 70E Section 130 7 Gloves for shock protection insulated and rated at least 1 000 V according to NFPA 70 E Section 130 7 C Other prescribed pr...

Страница 43: ...oduct Figure 3 Design of the product Pos Description 1 DC connection area via cable entry grommets 2 Supply voltage connection area data communcation and customer specific installations via cable entr...

Страница 44: ...losed and the current flows Tripped Position If the AC circuit breaker is switched in position Tripped an error has occurred If the cause of the error is eliminated a reset must be executed via the hi...

Страница 45: ...breaker Q1 are switched in position OFF In Figure 6 the Enable switch is pulled out This means it is in position I ON In Figure 7 the Enable switch is pressed This means it is in position O OFF Figur...

Страница 46: ...the inverter operates as a controlled rectifier 4 2 Principle of the Product Figure 8 shows the schematic structure of the product with its main components The connection of the batteries is provided...

Страница 47: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor Description O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 47 of 110 Figure 8 Schematic structure...

Страница 48: ...herCAT interface Seismic IEEE 639 Additional heating 4 4 Views 4 4 1 Exterior View Figure 9 Exterior view front C1 Figure 10 Exterior view back C2 Pos Description 1 Type plate and option plate 2 Rotar...

Страница 49: ...igure 11 Interior view front C1 Pos Description 1 EtherCAT interface A3 Option 2 Control card A1 A2 3 Shock indicator 4 DC link 5 Power stack 6 Fuse F11 Precharge circuit 7 Fuse F10 Precharge circuit...

Страница 50: ...ck 14 Terminal strip X3 Current and voltage measurement 15 Terminal strip X4 Supply voltage connection 16 Terminal strip X17 Island grid function Option and temperature measurement 17 Surge arrester F...

Страница 51: ...1 480 1_ Outdoor _V2 2_US Page 51 of 110 Figure 12 Interior view back C2 Pos Description 1 Current sensor T1 2 Current sensor T2 3 Current sensor T3 4 Harmonic filter 5 Transformer T4 6 Fuse F1 Notch...

Страница 52: ...10 Figure 13 Location of filter fuses Figure 14 Assignment of fuses to notch and harmonic filter Pos Description 1 Rail for notch and harmonic filter fuses and motor protecting switches 2 Fuse F1 Notc...

Страница 53: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor Description O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 53 of 110 Figure 15 Interior view door Pos Description 1 Option additional heating...

Страница 54: ...S 1 480 1_ Outdoor _V2 2_US Page 54 of 110 4 4 3 Danger Areas Figure 16 shows the danger areas of the product The red marked areas are under voltage when the AC DC cables are not disconnected external...

Страница 55: ...ger de mort d un travail incorrect Tous les travaux sur le produit ne doivent tre effectu s que par des personnes ayant une instruction une formation et des connaissances ad quates telles que d finies...

Страница 56: ...the freight forwarder 2 Check the delivery for completeness Table 5 If the delivery is not complete contact the distributor Table 5 Scope of delivery Description Quantity Battery charger 1 Cabinet key...

Страница 57: ...in the products vicinity The manufacturer accepts no liability for damage caused through not complying with the terms of transport Danger de mort d la chute d objets Tout le transport doit tre effectu...

Страница 58: ...cure the product with belts to prevent tipping over The product can fall or tip over when transported incorrectly Endommagement du produit en cas d utilisation d engins de levage p ex chariot l vateur...

Страница 59: ...59 of 110 Figure 18 shows the dimension of the wooden box with pallet All dimensions are given in millimeters Figure 18 Dimension of wooden box with pallet dimensioned 5 2 2 Center of Gravity Observe...

Страница 60: ...h or without packaging unassembled and in disconnected condition can lead to ingress of moisture and dirt Endommagement du produit d un stockage incorrect L emballage ne convient que pour le stockage...

Страница 61: ...stallation doit se faire sur une base stable et r guli re La base doit tre capable de supporter le poids du produit Porter un quipement de protection individuelle adapt Le produit peut se renverser s...

Страница 62: ...filled Table 15 Ensure that the minimum required distances for escape routes must be followed according to applicable local regulations and standards The product must be positioned on a foundation tha...

Страница 63: ...AT bottom view 5 4 1 Distances Following distances must be observed Front Minimum 600 millimeter 23 6 in with opened door Back Minimum 600 millimeter 23 6 in with opened door On the sides is no specif...

Страница 64: ...correct selection and cable routing can cause damage to property or serious injury or death to persons Danger de mort d une lectrocution Porter un quipement de protection individuelle adapt pour tous...

Страница 65: ...ge connection 277 V 1 phase 2 wire Cable requirements Compression cable lugs according to local requirement and rules Minimum protection NEMA Rating 1 Cable entry grommet for AC connection o Minimum 3...

Страница 66: ...110 5 5 1 Required Connections The following cables and lines must be prepared and in flawless condition safe and de energized Grounding Section 5 5 1 1 AC Connection Section 5 5 1 2 DC Connection Se...

Страница 67: ...ution Assurer une mise la terre avant de raccorder l alimentation AC DC Fixer correctement les cosses de c ble avec une surface de contact maximale Le produit doit tre mis la terre au niveau du boulon...

Страница 68: ...1 PE conductor connection 2 L1 phase connection 3 L2 phase connection 4 L3 phase connection 5 Neutral conductor connection 6 Cable clamp 7 Cable entry grommet Procedure 1 Observe the sequence Figure...

Страница 69: ...nt of the battery under fault conditions Required material 2 x M10x35 millimeter hexagon screw 2 x 10 2 millimeter conical spring washer Figure 23 DC connection Pos Description 1 DC circuit breaker 2...

Страница 70: ...ltage feeds the fans control optional UPS buffered and heating Requirements Product operates with a supply voltage of 277 VAC 1 phase 2 wire grid configuration Supply lines must be connected and secur...

Страница 71: ...hase L to X4 1 o Neutral conductor N to X4 2 4 Connect PE L and N conductor of the unbuffered supply voltage to the terminal strip X4 o Protective conductor PE to X4 5 o Phase L to X4 3 o Neutral cond...

Страница 72: ...ment du produit d une surtension S assurer qu un parafoudre est disponible si un c ble Ethernet de la carte de contr le est achemin l ext rieur du produit Une surtension peut tre g n r e par la foudre...

Страница 73: ...duct can also operate parallel to the grid By disconnecting the external voltage via an external disconnecting device the product can establish an island grid The terminals X17 1 2 are implemented as...

Страница 74: ...epared and in flawless condition safe and de energized Feedback Operating Status Section 5 5 2 1 Feedback Enable Switch Section 5 5 2 2 Feedback Insulation Monitoring Device Section 5 5 2 3 External D...

Страница 75: ...control card feedback contacts can be queried via terminals X2 1 3 Operating status Terminal Switching status Ready for operation X2 1 to X2 2 open X2 1 to X2 3 close Not Ready for operation X2 1 to...

Страница 76: ...ured value exceeds the threshold value plus hysteresis the output relays switch back into their original state Table 6 Feedback of insulation monitoring device Relay state Terminals State Original sta...

Страница 77: ...delivery Voltage measuring device Figure 29 Cable routing to terminal strip X3 Procedure 1 Locate the terminal strip X3 Figure 29 2 Open the corresponding cable ducts 3 Route the cables through the ca...

Страница 78: ...ocedure 1 Locate the terminal strip X3 Figure 29 2 Open the corresponding cable ducts 3 Route the cable through the cable entry grommet 4 Remove the cable bridges between terminals o X3 1 to X3 2 o X3...

Страница 79: ...ough the cable entry grommet 4 Connect the lines to the terminals X17 3 and X17 4 5 Close the cable ducts 6 Fix the cable with a cable clamp 5 6 After Installation After the installation the following...

Страница 80: ...rrect commissioning may cause damage to the product and result in serious injury or death to individuals within the products vicinity Danger de mort d une mise en service incorrecte Tous les travaux s...

Страница 81: ...all openings which are not executed according to NEMA 3R degree of protection can lead to ingress of moisture and dirt Endommagement du produit d une infiltration de l humidit Monter toutes les entr...

Страница 82: ...re 11 4 Ensure that the motor protecting switch F31 is in position I Figure 11 5 Ensure that the sliding switch at the DC circuit breaker is in position AUTO 6 Ensure that the AC circuit breaker is in...

Страница 83: ...te tension lors de la mesure Ne prendre des mesures qu avec des appareils de mesure ad quats En cas de doute contactez le service client pour obtenir des informations sur les appareils de mesure adapt...

Страница 84: ...itch 7 Switch the AC circuit breaker in position ON The DC circuit breaker is operated automatically NOTICE Operation is started after the appropriate checks via the user interface 6 2 2 Voltage Measu...

Страница 85: ...ures graves ou la mort des personnes se trouvant proximit du produit 7 1 Interfaces The product has two user interfaces Modbus TCP interface Ethernet EtherCAT interface 7 2 Operating Modes The operati...

Страница 86: ...si le produit n est pas ferm N effectuer des mesures qu avec les portes ferm es Une fois le produit arr t des tensions dangereuses sont toujours pr sentes Damage to measuring device due to overvoltage...

Страница 87: ...ors have a translation ratio of 200 1A Procedure 1 Ensure that a measuring device is connected Section 5 5 2 6 2 Start the product Section 7 3 3 Check if the values are within the specified limits Tab...

Страница 88: ...n working on the product In case of fault high voltage may still be present on the product Touching energized parts leads to death or severe injury Danger de mort d une haute tension Respecter toutes...

Страница 89: ...ord of the conditions at the time the problem occurred Incorrect troubleshooting can lead to serious bodily injury or death and property damage Risque de blessure d une mauvaise condition du produit T...

Страница 90: ...duct changes the operating mode If the product switches off due to an error the error must be reset before the product can be switched on again A reset can be done automatically or manually Table 7 sh...

Страница 91: ...ating 66 Overvoltage_grid_L1 _stage_1 Check Grid voltage 67 Overvoltage_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Gri...

Страница 92: ...more qualified individuals 8 1 1 BAT Error Codes 11 21 The covers are connected with the PE conductor to the cabinet Corrective action 1 Clean the cooling air inlet and outlet Figure 9 Figure 10 2 Che...

Страница 93: ...Corrective action 1 Contact customer service 8 1 6 BAT Error Code 155 Corrective action 1 Check if the AC circuit breaker is in position TRIPPED If the AC circuit breaker is in position TRIPPED then s...

Страница 94: ...tches Use fuses from the spare parts list Table 13 Switch the motor protecting switches in position I 3 Check that the motor protecting switch F31 is in position I Figure 11 8 1 9 BAT Error Code 158 C...

Страница 95: ...tdoor _V2 2_US Page 95 of 110 8 1 15 BAT Error Codes 172 174 Corrective action 1 Ensure that the motor protecting switch F31 is in position I Figure 11 2 Measure the AC voltage and grid frequency 3 Ch...

Страница 96: ...ower check cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 21 temperature_high_board Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check hea...

Страница 97: ...stopping the product observe a minimum wait time of at least 40 minutes prior to opening Use a test device to ensure that no residual voltage is present in the DC link Use a test device to ensure tha...

Страница 98: ...te d au moins 40 minutes avant son ouverture S assurer de l absence de tension r siduelle dans les liaisons DC au moyen d un quipement d essai appropri S assurer de l absence de tension r siduelle dan...

Страница 99: ...no tools loose parts or similar are left in the system Incorrect maintenance can lead to serious bodily injury or property damage a Risque de blessure d une maintenance incorrecte du produit Tout le...

Страница 100: ...ondition Procedure 1 Perform procedure according to Section 6 2 2 2 Disconnect AC DC voltage and supply voltage externally 3 Ensure that the product is de energized 9 2 1 Visual Inspection of Housing...

Страница 101: ...ions are loose contact customer service for specific torque Tighten with specific torque 2 Check the grounding connection Section 5 5 1 1 AC connection Section 5 5 1 2 and DC connection Section 5 5 1...

Страница 102: ...sks 1 Check all cables and lines for damage In case of damage renew the damaged cables and lines 9 2 6 Condition Check of Fuses Maintenance Tasks 1 Check if fuses are intact Figure 11 If fuses are tri...

Страница 103: ...eans of suitable testing equipment Figure 11 7 Ensure that no residual voltage is still present within the harmionic filter by means of suitable testing equipment Figure 12 8 Switch off voltage measur...

Страница 104: ...rticular The product has been manufactured in accordance with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment...

Страница 105: ...he type plate Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description o Inverter status o...

Страница 106: ...F4 Miniature circuit breaker B6 510011 F8 Fuse 10 x 38 millimeter 500032 F10 Fuse 10 x 38 millimeter 500188 F11 Fuse 10 x 38 millimeter 500188 F21 Motor protecting switch 0 4 A 510001 see above Auxil...

Страница 107: ...Original Operating Instructions BATD0100 ES 1 480 1 Outdoor Appendix O_BATD0100 ES 1 480 1_ Outdoor _V2 2_US Page 107 of 110 13 2 Technical Data...

Страница 108: ...THD 3 DC SIDE Nominal DC voltage UDC nom 750 V DC voltage range 450 890 V DC current range 266 A Max short circuit level IDC SC 5 kA 40 kA max 1 ms Without DC fuses External protection required Indep...

Страница 109: ...n condensing Ambient storage temperature 25 C 60 C Storage relative humidity 90 Non condensing Maximum operating altitude 1500 m above sea level Without power derating Cooling type Forced air Air cool...

Страница 110: ......

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