Document: U99_001
page 2 of 24
Index
Glossary ...................................................................................................................................................................................... 3
1.
General ............................................................................................................................................................................ 3
1.1
General Information ............................................................................................................................................... 3
1.2
Fields of application ............................................................................................................................................... 4
1.3
Subjects for this manual ......................................................................................................................................... 4
1.4
Documents applicable with this manual .................................................................................................................. 4
1.5
Symbolic ................................................................................................................................................................ 4
1.6
Supplementary information .................................................................................................................................... 5
2.
Safety ............................................................................................................................................................................... 5
2.1
General Information ............................................................................................................................................... 5
2.2
Marking of safety- & warning notices in this manual ............................................................................................... 5
2.3
Intended use of the product .................................................................................................................................... 5
2.4
Illegal operation ...................................................................................................................................................... 5
2.5
Qualification and training of operating staff ............................................................................................................. 5
2.6
Compliance with regulations pertaining to safety at work ........................................................................................ 5
2.7
Information to adopting protective measures .......................................................................................................... 5
2.8
Safety instructions relevant to operation ................................................................................................................. 6
2.9
Safety notes for assembly-, service- and maintenance works ................................................................................. 6
2.10
Residual Risk ......................................................................................................................................................... 6
2.11
Consequences and hazards at disregarding this operation manual ........................................................................ 6
3.
Transport, preservation, intermediate storage, reshipment and disposal ........................................................................... 6
3.1
Safety instructions for transport and intermediate storage ...................................................................................... 6
3.2
Transport / Unpacking ............................................................................................................................................ 6
3.3
Preservation ........................................................................................................................................................... 7
3.4
Intermediate storage .............................................................................................................................................. 7
3.5
Return consignment ............................................................................................................................................... 7
3.6
Disposal ................................................................................................................................................................. 7
4.
Specification of a product ................................................................................................................................................. 8
4.1
General description ................................................................................................................................................ 8
4.2
Information to the Product ...................................................................................................................................... 8
4.3
Construction of the pump ....................................................................................................................................... 8
4.4
Details on installation site ....................................................................................................................................... 9
4.5
Emission values ..................................................................................................................................................... 9
4.6
Measurements and weights ................................................................................................................................... 9
5.
Installation- and assembly instruction ............................................................................................................................. 10
5.1
Safety Instructions................................................................................................................................................ 10
5.2
Check before assembly and installation ............................................................................................................... 10
5.3
Installation- and assembly instruction ................................................................................................................... 10
5.4
Pipe works ........................................................................................................................................................... 12
5.5
Installation- and assembly instructions for emission-decrease .............................................................................. 13
5.6
Protection ............................................................................................................................................................. 13
5.7
connection to power supply .................................................................................................................................. 14
5.8
Check after installation ......................................................................................................................................... 14
6.
Starting-up and shut-down .............................................................................................................................................. 14
6.1
Details for initial starting ....................................................................................................................................... 14
6.2
Preparing for operation ........................................................................................................................................ 14
6.3
Starting-up ........................................................................................................................................................... 16
6.4
Instructions to operation of machine ..................................................................................................................... 16
6.5
Shut-down ............................................................................................................................................................ 17
6.6
Restarting ............................................................................................................................................................ 17
7.
Maintenance and Servicing ............................................................................................................................................. 17
7.1
General instructions / Safety instructions .............................................................................................................. 17
7.2
Manufacturer´s recommendation for spare parts according to DIN 24296 ............................................................ 17
7.3
Operating-supplies, filling-quantities and consumption details ...........................
Fehler! Textmarke nicht definiert.
7.4
Preventive measures ........................................................................................................................................... 18
7.5
Change of sealing ................................................................................................................................................ 19
7.6
Disassembly and Assembly ................................................................................................................................. 21
8.
Interruptions ................................................................................................................................................................... 22
8.1
Hydrodynamic faults ............................................................................................................................................. 22
8.2
Mechanic faults .................................................................................................................................................... 22
8.3
Electric faults........................................................................................................................................................ 22
9.
Corresponding documents .............................................................................................................................................. 23
9.1
Specification of pump parts .................................................................................................................................. 23
9.2
Drawings .............................................................................................................................................................. 23
9.3
Tightening Torques .............................................................................................................................................. 23
9.4
Transport, Intermediate storage and assembly/installation ................................................................................... 23
10.
EG-Declaration of Conformity .....................................................................................
Fehler! Textmarke nicht definiert.