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VM 5000

OPERATING MANUAL

EDITION 07/2014

ORDER NUMBER DOC 2344501

2.4

REASONABLY FORESEEABLE MISUSE

Coating work pieces which are not grounded

Use of defective components, spare parts or accessories

Use with non-authorized spray guns

2.5

RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.

Residual risk

Source

Consequences

Specifi c measures

Lifecycle phase

Skin contact with
solvent-based
paints and cleaning
agents

Handling of solvent-
based paints and
cleaning agents

Skin irritations,

Wear protective
clothing,

Operation,

allergies

observe safety data
sheets

maintenance,

disassembly

Solvent-based paint
in air outside the
defi ned working
area

Painting outside the
defi ned working
area

Inhalation of
substances
hazardous to health

Observe work and
operation instructions

Operation,
maintenance

Содержание VM 5000

Страница 1: ...VM 5000 B_03269 c us Electrostatic Control Unit for Electrostatic Manual Spray Guns Version 07 2014 Translation of the Original Operating Manual...

Страница 2: ......

Страница 3: ...e Work Environment 11 4 2 Safety Instructions for Staff 11 4 2 1 Safe Handling of WAGNER Spray Devices 12 4 2 2 Grounding the Device 12 4 2 3 Material Hoses 13 4 2 4 Cleaning 13 4 2 5 Handling Hazardo...

Страница 4: ...ining the Operating Staff 37 7 2 Safety Instructions 37 7 3 Control Unit Start Up 38 7 4 Setting and Saving Recipes 39 7 4 1 Setting the High voltage 40 7 4 2 Setting the Current Limiting 41 7 4 3 Dis...

Страница 5: ...injury Caution a possibly hazardous situation Non observance may result in minor injury Notice a possibly hazardous situation Non observance may result in material damage Note provides information abo...

Страница 6: ...2344501 1 3 LANGUAGES 1 4 ABBREVIATIONS IN THE TEXT Number of pieces Position Marking in the spare parts lists Order No Order number Spare part Stainless steel Two components The operating manual is...

Страница 7: ...g GM 5000EA or GM 5000EAC electrostatic spray guns and the high voltage Universal cascade Incorrect use Risk of injury and equipment damage Only connect original Wagner spray guns or the high voltage...

Страница 8: ...ition signs at the relevant points of risk indicate residual risks Residual risk Source Consequences Specific measures Lifecycle phase Skin contact with solvent based paints and cleaning agents Handli...

Страница 9: ...nt All tested combinations of devices including accessories are given in the FM Control Document with part number 2316160 Authorization type approval of FM for class 1 div 1 spray gun For Electrostati...

Страница 10: ...beoperatedinaccordancewiththesafetyregulationsandelectrotechnicalregulations Must be repaired immediately in the event of problems Must be decommissioned if they pose a hazard Must be de energized bef...

Страница 11: ...rding to local regulations Ensure that the following components of a safe working environment are available Product air hoses adapted to the working pressure Personal safety equipment breathing and sk...

Страница 12: ...commissioning Carry out the work steps as described in the Pressure Relief Work Interruptions chapter if pressure relief is required if the spraying work is interrupted or stopped before the device is...

Страница 13: ...hatcleaningisundertakenatacleaningstationwithtechnicalventilation To clean use cloths and brushes moistened with solvent Abrasive agents or objects must not be used Ensure that the spray gun is not da...

Страница 14: ...e in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot products 4 3 CORRECT USE 4 2 6 TOUCHING HOT SURFACES Only t...

Страница 15: ...ace spraying of the control unit Never spray device parts using electrostatic equipment electrostatic spray gun Cleaning the control unit If there are deposits on the surfaces the device may form elec...

Страница 16: ...trigger of the spray gun The special linear characteristic for high voltage ensures that if the spray gun is brought too close to the work piece or to earth the high voltage is reduced automatically t...

Страница 17: ...r No Designation 1 264626 Mains cable USA 2 m 6 56 ft 1 130215 Grounding cable 10 m 32 8 ft 2 9951117 Delay action fuse 1 0 AT 1 2316160 FM Control Document GM 5000E 1 2344501 VM 5000 operating manual...

Страница 18: ...n Display range 0 80 kV Single LED display Nominal voltage Bar display Working voltage 9 Illuminated display Spray current Lights up green Display range 0 100 A Single LED display Spray current limiti...

Страница 19: ...er revolution Adjustment speed is proportional to rotational speed Used to adjust high voltage and spray current For setting parameter values in configuration mode 17 Push button Standby mode 18 Illum...

Страница 20: ...ITION 07 2014 ORDER NUMBER DOC 2344501 23 Mains input terminal Connection for mains cable with safety clip Warning Do not disconnect under voltage 24 Primary fuse 1 0 ampere slow acting 25 Mains suppl...

Страница 21: ...WARNING 6 2 STORAGE CONDITIONS Until the point of assembly the control unit must be stored in a dry location free from vibrations and with a minimum of dust The control unit must be stored in closed...

Страница 22: ...ement Ne pas d brancher sous tension Do not disconnect under voltage Schutzklasse Protection Class IP 54 B_04166 1 2 3 4 5 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC 2344501 This control unit c...

Страница 23: ...ment Set up the device outside the spray booth spray zone If possible place the device outside the explosion zone Protect the device from extreme temperature and moisture changes Protect the device fr...

Страница 24: ...y bad wrap around Uneven coating Back spraying to the spray gun contamination and coater Prerequisites for perfect grounding and coating are Clean work piece suspension Grounding of spray booth convey...

Страница 25: ...Product supply 4 mm2 AWG 12 Paint tank 4 mm2 AWG 12 Grounding scheme example Conveyor Control unit Grounding cable Spraying stand Floor static dissipative Work piece Product supply Paint tank Note for...

Страница 26: ...1 GM 5000EACF spray gun 2 Gun cable 3 Grounding cable 4 Pneumatic pump 5 Trolley 6 Airpressureregulator airfilter 7 Product suction system Pos Description 8 Return hose 9 High pressure filter 10 Comp...

Страница 27: ...s 3 5 2 according to ISO 8573 1 Connect the GM 5000EA or GM 5000EAC to the paint supply as described in the relevant operating manuals Check that all product conveying connections are correctly connec...

Страница 28: ...setting The set values for high voltage in kV and current limiting in A are set at the operating panel on The set values for high voltage in kV and current limiting in A are predefined using the inte...

Страница 29: ...off factory setting Lock is switched off 1 Partial Lock the gun operator button Standby function disabled Recipe change is possible 2 Partial Lock the gun operator button Recipe change are disabled S...

Страница 30: ...17 The orange LED Standby 18 lights up 2 Press and hold the Service push button 14 3 Turn the universal control dial 16 with the other hand until the display 15 shows the number 10 Then release the Se...

Страница 31: ...gner Service and theWagner production sites or theWagner Service Center which have the necessary infrastructure Group 1 illuminated display Parameters C11 to C20 for the end user Group 2 Parameters C2...

Страница 32: ...501 The flashing LED display 13 indicates that the parameter value oFF in the display 15 can be changed with the universal control dial 16 Possible values in C11 are on or oFF Press and hold the push...

Страница 33: ...red When the control unit is in the ready position you can access the maintenance menu screen using the push button 14 Maintenance menu structure illuminated display 13 is activated Push button Descri...

Страница 34: ...hours Procedure 1 Press the push button 3 briefly Illuminated display 6 lights up 2 Use the control dial 16 to set the maintenance interval limit you want e g 90 hours 3 Check setting on the display...

Страница 35: ...n interface Before using it you have to select the respective parameters in the device configuration Control unit Interface cable External release Fault reset Fault output HV input A input HV output A...

Страница 36: ...igh voltage Analog DC current input between pin 4 in reference to pin 8 ground in 0 1V corresponds to 1kV 8 0V is the maximum specification and corresponds to 80kV 5 DC A in Set value specification fo...

Страница 37: ...equipment damage If contact with solvent based paints or cleaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by op...

Страница 38: ...witch to position I 2 For approx 1 second all LEDs light up Display test 3 The hardware and High voltage field Danger to life from malfunction of heart pacemakers Make sure that persons with pace make...

Страница 39: ...0 R3 40 80 Recipes 1 3 can be selected and saved directly with the program buttons R1 R2 and R3 Once the recipe required has been called up the individual coating parameters can be called up and modif...

Страница 40: ...oltage bar graph display 8 is located above the High voltage button 21 If the control unit is in the ready position this light strip shows the set value as a dot Procedure 1 Press the High voltage but...

Страница 41: ...threshold is exceeded for example by the spray gun having approached the object being sprayed the high voltage is adjusted downwards until the threshold is no longer exceeded The set values for high v...

Страница 42: ...ement and the value for high voltage is displayed in digits If you press the push button for current limiting the adjusted set value for the spray current limiting is displayed in digits Spraying usin...

Страница 43: ...DER NUMBER DOC 2344501 7 5 STANDBY MODE If you want to spray without high voltage select the standby mode Press push button 17 briefly and the Standby LED display 18 lights up All the other LEDs go ou...

Страница 44: ...C 2344501 7 6 DISPLAY CONDUCT SERVICE Prerequisite The function Maintenance interval limit is activated Conduct service on spray gun Once the time for the defined maintenance interval has expired the...

Страница 45: ...se Remedy No illuminated display lights up Mains supply not switched on Check and switch on mains supply Fuses defective Replace fuses Wagner Service No high voltage Spray gun cable not connected or d...

Страница 46: ...tive Check replace gun E21 E29 Exception error Hardware defect has occurred If problem persists contactWagner Service Team E30 Cabinet door monitoring In Aquacoat operation switching on the high volta...

Страница 47: ...o includes opening the control unit Afterrepairhasbeencompleted thecontrolunithastobecheckedforleaks The Restricted breathing requirements according to DIN EN 60079 15 2011 have to be fulfilled When c...

Страница 48: ...urope 10 m 32 8 ft 241271 Mains cable Switzerland 3 m 9 8 ft 264626 Mains cable USA 2 m 6 6 ft 264625 Mains cable Japan 3 m 9 8 ft 2317600 Interface cable VM 5000 10 m 32 8 ft 130215 Grounding cable 1...

Страница 49: ...ontacted in the event of any queries Type of delivery normal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column labeling in the following spare par...

Страница 50: ...nu ng Vo lta ge St rom Cu rre nt ma x 20 Vp p ma x 1 0 A Ein ga ng ss tro m Inp ut Cu rre nt ma x 0 5 A I 0 M ai n Sw it ch Pr im 1 0 AT Nicht unter Spannung trennen Avertissement Ne pas d brancher so...

Страница 51: ...rear panel complete ET 13 3 263400 Distance bush 14 3 9922011 Serrated lock washer externally toothed 15 3 9910103 Hexagon nut 16 5 2312348 Hexagon lock nut 17 4 9922011 Serrated lock washer externall...

Страница 52: ...he address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the pu...

Страница 53: ...53 VM 5000 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC 2344501...

Страница 54: ...54 VM 5000 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC 2344501...

Страница 55: ...55 VM 5000 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC 2344501...

Страница 56: ...der No 2344501 Edition 07 2014 Germany Phone Fax E mail Switzerland Phone Fax More contact adresses on the Internet at Enterprises Sites WAGNER worldwide Subject to changes without notice Document No...

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