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Intrepid 1640 Woodburning Stove

30000830

Introduction

Thank you for choosing a Vermont Castings Intrepid to meet your heating needs. We’re confident you will find the 
Intrepid to be an effective wood-burning heater incorporating modern, non-catalytic combustion technology with the 
classic aesthetic appeal of its Vermont Castings lineage.
The Intrepid achieves high-efficiency through precisely calibrated delivery of primary and secondary air into a refrac-
tory-insulated firebox. Properly operated and maintained according to the guidelines in this manual, your Intrepid will 
provide safe, dependable, and economical heating for years to come. 

The Intrepid Model 1640 series has been tested and is listed by the Canadian Standards Associa-
tion (CSA). The test standards are ANSI/UL-1482 for the United States and ULC S627 and CAN/CSA 
B366.2 for Canada.
The Intrepid Model 1640 is listed for burning wood fuel only. Do not burn other fuels.  
The Intrepid Model 1640 is approved for installation in manufactured (mobile) homes in the United 
States only using the optional Mobile Home Kit #1881 in accordance with the instructions in that kit 

and any local codes.
The Intrepid Model 1640 complies with the standards set forth by the Federal Environmental Protection Agency, 40 
CFR Part 60.532(b)(2), as stated on the permanent label attached to each stove. 
We recommend that you hire a professional, solid-fuel stove technician to install your Intrepid, or to advise you on the 
installation should you attempt to install it yourself. Consult the authority having local jurisdiction (such as a municipal 
building department, fire department, fire prevention bureau, etc.) before installation to determine the need for a build-
ing permit. Also, consult your insurance agent to be sure your installation complies with specific requirements that may 
vary locally. 
In addition to directions on installation and operation, this manual includes directions on maintenance and assembly.  
Please read this entire manual before you install or operate your new room heater. 

Save These Instructions For Future Reference.

Table of Contents

Specifications .....................................3
Installation Requirements ...................4
Clearances .........................................14
Assembly  ...........................................16
Operation ............................................18
Maintenance .......................................22
Appendix - Draft Management ...........25
Parts List  ...........................................28 

C           US

#1878  Outside Air Kit
#1881  Mobile Home Kit
#0307  Bottom Heat Shield
#0868  Short Legs - Classic Black
#1515  Short Legs - Red
#1512  Short Legs - Sand
#1520  Short Legs - Moonlight Blue
#1510  Short Legs - Green
#0136  Sparkscreen
#0098  Warming Shelf - Classic Black
#1355  Warming Shelf - Red
#1362  Warming Shelf - Sand
#1363  Warming Shelf - Moonlight Blue
#1365  Warming Shelf - Forest Green

Installation Accessories

Proposition 65 Warning:

 Fuels used in gas, wood-

burning or oil fired appliances, and the products of 
combustion of such fuels, contain chemicals known to 
the State of California to cause cancer, birth defects 
and other reproductive harm.
California Health & Safety Code Sec. 25249.6

f i r e - p a r t s . c o m

Содержание Intrepid 1640

Страница 1: ...LURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not D...

Страница 2: ...hat you hire a professional solid fuel stove technician to install your Intrepid or to advise you on the installation should you attempt to install it yourself Consult the authority having local juris...

Страница 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Страница 4: ...re the bases for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building of cial may have a copy of these regulations IMP...

Страница 5: ...the ue Chimney connectors are used only to make the connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel bur...

Страница 6: ...ns Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local dealer to make...

Страница 7: ...lding inspector before you begin Also check with the chimney connector manu facturer for any speci c requirements Consult with your dealer regarding special connection components available for use as...

Страница 8: ...ired 18 457mm clearance around the connector The resulting space must remain empty A ush mounted sheet metal cover may be used on one side only If covers must be used on both sides each cover must be...

Страница 9: ...um oor protector requirement from the front of the stove 16 416 mm from the front in the United States and 18 457 mm from the front in Canada The optional 3 75 mm legs may be used only on hearths that...

Страница 10: ...or chimney connector and nearby walls oors the ceiling and any other xed combustible surface Keep furnishings and other combustible materials away from the stove as well In general a distance of 48 12...

Страница 11: ...D C E A D ST509a Wall shield BB 11 00 ST509a Fig 19 Corner installation vertical chimney connector two wall shields B B A D A C C A D A ST510 Wall shield cc 11 00 A 1 25mm B 34 864mm C 48 1219mm D 35...

Страница 12: ...om the stove s top plate With a ventilated shield this clearance may be reduced safely to 14 357mm Unprotected top trim B protruding 2 51mm or less from the face of the replace must be a minimum of 24...

Страница 13: ...Alcove side view 11 10 00 djt Metal stud A This area from 62 to 65 must be covered with a non combustible material 7 16 Durock or equivalent Fig 23 Alcove side section Joist shield supplied by chimne...

Страница 14: ...Chimney Connector Clearance Stove Clearance I 12 305 mm 48 1219 mm Front Clearance to Combustibles Side Rear Corners NA NA Q 9 229 mm P 12 305 mm J 12 305 mm K 9 229 mm L 10 254 mm I 12 305 mm H 16 4...

Страница 15: ...s 11 00 P Q M N C N A N A Top Exit No Chimney Connector Shields Rear Exit Top Exit with Chimney Connector Shields or Double wall Chimney Connector Stove Installed Par allel to Wall Stove in Corner Unp...

Страница 16: ...Have an assistant tilt the stove while you install rst the back and then the front legs using the four 3 8 16 x 1 hex head bolts with 3 8 washers from the parts bag The shoulder of the legs should se...

Страница 17: ...s provided in the kit to attach the adaptor to the center mounting ange at the bottom of the Rear Shroud Install Smokeshelf Firebricks Look inside the rebox and locate the position for the Smokeshelf...

Страница 18: ...insulated and weather tight poor draft may result from insuf cient air in the house In such cases a slightly opened window near the stove on the windward side of the house will pro vide the fresh air...

Страница 19: ...t can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change The cast plates expand and contract with changes in tempera ture When you rst begin us...

Страница 20: ...and ULC S627 for Canada Your stove may be used as a replace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of spa...

Страница 21: ...rd from the rebricks to the grate where it will fall into the ashpan for easy removal Remove ash before it reaches the top of the ash pan Check the level at least once a day and before each re fueling...

Страница 22: ...st clean the areas to be painted with a wire brush Then touch up the stove with Vermont Castings high tem perature stove paint Apply the paint sparingly and keep in mind that two light coats of paint...

Страница 23: ...f necessary Failure to keep the chimney and connector system clean can result in a serious chimney re When wood is burned slowly it produces tar organic vapors and moisture that combine to form creoso...

Страница 24: ...on this Close and lock the door or damper on a slip of paper and then try to pull the paper out If the paper pulls out with little or no resistance the gasket isn t snug enough at that spot If adjusti...

Страница 25: ...temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry counter...

Страница 26: ...wood is Purchase your fuel from a reputable dealer Creosote Creosote is a by product of low temperature stove operations weak draft or both It is a tar that results when unburned gases condense insid...

Страница 27: ...eed to be attentive in timing the use of the other appliances If you need to crack a nearby window or door to enable the chimney to pull well you should install an outside air intake to bring combusti...

Страница 28: ...de See Chart Pg 29 4 Secondary Air Manifold Right 30000819 5 Left Side See Chart Pg 29 6 Secondary Air Manifold Left 30000820 7 1 4 20 x 2 1 4 CS Hex Hd Screw 2 1201403 8 Secondary Air Tube A 30000825...

Страница 29: ...Flue Collar Heat Shield 30000863 69 Rear Convection Shroud 30000826 70 10 x 1 2 Blk Phillips Sheetmetal Screw 2 1202058 72 Faucet Stub Chrome w Shaft 5004245 73 Ashpan Front 1306493 74 Ashpan Handle...

Страница 30: ...30 Intrepid 1640 Woodburning Stove 30000830 fire parts com...

Страница 31: ...y relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof...

Страница 32: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products fire parts com...

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