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Intrepid 1640 Woodburning Stove

30000830

Double-wall Chimney Connectors

The Intrepid is approved for installation in the U.S. and 
Canada with double-wall chimney connectors that have 
been tested and listed for use with solid-fuel burning 
appliances by a recognized testing laboratory.
Follow the instructions for assembling and installing 
double-wall connectors provided by the manufacturer of 
the double-wall chimney.  To ease assembly and help 
assure safety, use chimney components manufactured 
by a single source.

NOTE: For installations using double-wall connec-
tors, minimum clearances must conform to those 
listed in the clearance chart on Page 14.

Single-wall Chimney Connectors

• 

Beginning at the flue collar of the stove, assemble 
the chimney connector.  Insert the first crimped end 
into the stove’s flue collar, and keep each crimped 
end pointing toward the stove. Using the holes in 
the flue collar as guides, drill 1/8” (3mm) holes in the 
bottom of the first section of chimney connector and 
secure it to the flue collar with three #10 x 1/2” sheet 
metal screws.

• 

Secure each joint between sections of chimney 
connector, including telescoping joints, with at least 
three sheet metal screws.  The predrilled holes in 
the top of each section of chimney connector serve 
as guides when you drill 1/8” (3mm) holes in the bot-
tom of the next section.

• 

Secure the chimney connector to the chimney.  In-
structions for various installations follow.

• 

Be sure the installed stove and chimney connector 
are correct distances from nearby combustible mate-
rial.

Note:

 Special slip pipes and thimble sleeves that form 

telescoping joints between sections of chimney con-
nector are available to simplify assembly.  Slip pipes 
eliminate the need to cut individual connector sections.  
Consult your local dealer about these special connector 
sections.

Securing the Single-wall Connector to a 

Prefabricated Chimney

Follow the installation instructions of the chimney 
manufacturer exactly. 
Special adaptors are available from your local dealer to 
make the connection between the prefabricated chim-
ney and the chimney connector.  The top of such adap-
tors attach directly to the chimney or to the chimney’s 
ceiling support package. The bottom of the adaptor is 
secured to the chimney connector.

The adapter forms a union between the chimney and 
chimney connector that ensures any soot or creosote 
falling from the inner walls of the chimney will stay 
inside the chimney connector.  

Securing the Single-wall Connector to a 

Masonry Chimney

The Intrepid may be connected to either a freestanding 
masonry chimney or to a fireplace masonry chimney.

Freestanding Installations 

If the chimney connector must pass through a combus-
tible wall to reach the chimney, follow the recommenda-
tions for  Wall Pass-Through construction on Pages 7-8.
The opening through the chimney wall to the flue - the 
“breech” –  must be lined with a ceramic or metal 
thimble which is securely cemented in place.  
A metal pipe section called the “thimble sleeve,” slightly 
smaller in diameter than standard connector and the 
thimbles, will allow the removal of the chimney con-
nector system for inspection and cleaning.  Thimble 
sleeves are  available from your local dealer.
To install a thimble sleeve, slide it into the breech until 
it is flush with the inner flue wall.  Be sure that it does 
not extend into the flue passage where it could interfere 
with the draft.  
The thimble sleeve should protrude 1-2” (25-50mm) into 
the room.  Use furnace cement and thin gasketing to 
seal the sleeve in place in the thimble. Secure the chim-
ney connector to the outer end of the sleeve with sheet 
metal screws. 

ST243

thinble connection

12/13/99   djt

Chimney 
Connector

Thimble Sleeve

Fig. 6  

 The thimble, made of either ceramic or metal, must be 

cemented securely in place.

Flue

Keep sleeve  

end flush with 

flue tile

ST243

f i r e - p a r t s . c o m

Содержание Intrepid 1640

Страница 1: ...LURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not D...

Страница 2: ...hat you hire a professional solid fuel stove technician to install your Intrepid or to advise you on the installation should you attempt to install it yourself Consult the authority having local juris...

Страница 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Страница 4: ...re the bases for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building of cial may have a copy of these regulations IMP...

Страница 5: ...the ue Chimney connectors are used only to make the connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel bur...

Страница 6: ...ns Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local dealer to make...

Страница 7: ...lding inspector before you begin Also check with the chimney connector manu facturer for any speci c requirements Consult with your dealer regarding special connection components available for use as...

Страница 8: ...ired 18 457mm clearance around the connector The resulting space must remain empty A ush mounted sheet metal cover may be used on one side only If covers must be used on both sides each cover must be...

Страница 9: ...um oor protector requirement from the front of the stove 16 416 mm from the front in the United States and 18 457 mm from the front in Canada The optional 3 75 mm legs may be used only on hearths that...

Страница 10: ...or chimney connector and nearby walls oors the ceiling and any other xed combustible surface Keep furnishings and other combustible materials away from the stove as well In general a distance of 48 12...

Страница 11: ...D C E A D ST509a Wall shield BB 11 00 ST509a Fig 19 Corner installation vertical chimney connector two wall shields B B A D A C C A D A ST510 Wall shield cc 11 00 A 1 25mm B 34 864mm C 48 1219mm D 35...

Страница 12: ...om the stove s top plate With a ventilated shield this clearance may be reduced safely to 14 357mm Unprotected top trim B protruding 2 51mm or less from the face of the replace must be a minimum of 24...

Страница 13: ...Alcove side view 11 10 00 djt Metal stud A This area from 62 to 65 must be covered with a non combustible material 7 16 Durock or equivalent Fig 23 Alcove side section Joist shield supplied by chimne...

Страница 14: ...Chimney Connector Clearance Stove Clearance I 12 305 mm 48 1219 mm Front Clearance to Combustibles Side Rear Corners NA NA Q 9 229 mm P 12 305 mm J 12 305 mm K 9 229 mm L 10 254 mm I 12 305 mm H 16 4...

Страница 15: ...s 11 00 P Q M N C N A N A Top Exit No Chimney Connector Shields Rear Exit Top Exit with Chimney Connector Shields or Double wall Chimney Connector Stove Installed Par allel to Wall Stove in Corner Unp...

Страница 16: ...Have an assistant tilt the stove while you install rst the back and then the front legs using the four 3 8 16 x 1 hex head bolts with 3 8 washers from the parts bag The shoulder of the legs should se...

Страница 17: ...s provided in the kit to attach the adaptor to the center mounting ange at the bottom of the Rear Shroud Install Smokeshelf Firebricks Look inside the rebox and locate the position for the Smokeshelf...

Страница 18: ...insulated and weather tight poor draft may result from insuf cient air in the house In such cases a slightly opened window near the stove on the windward side of the house will pro vide the fresh air...

Страница 19: ...t can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change The cast plates expand and contract with changes in tempera ture When you rst begin us...

Страница 20: ...and ULC S627 for Canada Your stove may be used as a replace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of spa...

Страница 21: ...rd from the rebricks to the grate where it will fall into the ashpan for easy removal Remove ash before it reaches the top of the ash pan Check the level at least once a day and before each re fueling...

Страница 22: ...st clean the areas to be painted with a wire brush Then touch up the stove with Vermont Castings high tem perature stove paint Apply the paint sparingly and keep in mind that two light coats of paint...

Страница 23: ...f necessary Failure to keep the chimney and connector system clean can result in a serious chimney re When wood is burned slowly it produces tar organic vapors and moisture that combine to form creoso...

Страница 24: ...on this Close and lock the door or damper on a slip of paper and then try to pull the paper out If the paper pulls out with little or no resistance the gasket isn t snug enough at that spot If adjusti...

Страница 25: ...temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry counter...

Страница 26: ...wood is Purchase your fuel from a reputable dealer Creosote Creosote is a by product of low temperature stove operations weak draft or both It is a tar that results when unburned gases condense insid...

Страница 27: ...eed to be attentive in timing the use of the other appliances If you need to crack a nearby window or door to enable the chimney to pull well you should install an outside air intake to bring combusti...

Страница 28: ...de See Chart Pg 29 4 Secondary Air Manifold Right 30000819 5 Left Side See Chart Pg 29 6 Secondary Air Manifold Left 30000820 7 1 4 20 x 2 1 4 CS Hex Hd Screw 2 1201403 8 Secondary Air Tube A 30000825...

Страница 29: ...Flue Collar Heat Shield 30000863 69 Rear Convection Shroud 30000826 70 10 x 1 2 Blk Phillips Sheetmetal Screw 2 1202058 72 Faucet Stub Chrome w Shaft 5004245 73 Ashpan Front 1306493 74 Ashpan Handle...

Страница 30: ...30 Intrepid 1640 Woodburning Stove 30000830 fire parts com...

Страница 31: ...y relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof...

Страница 32: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products fire parts com...

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