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17

Intrepid 1640 Woodburning Stove

30000830

Attach the Chimney Connector

1.

 Insert the crimped end of the first section of chimney 

connector into the flue collar. 

2. Using the holes in the collar as guides, drill 1/8” 

(3mm) holes through the connector pipe. 

3. Use the three #10 x 1/2” sheet metal screws pro-

vided to secure the chimney connection to the flue 
collar.

If applicable, attach Chimney Connector Heat Shields 
following the instructions included with those parts.

Flue Collar Reversal

The Intrepid is shipped with the Flue Collar in the Top 
Exit position. Follow these steps to orient th collar for a 
Rear Exit installation.
1. Remove the Flue Collar Heat Shield, (used for top-

exit installations only).

2. Remove the two screws that attach the flue collar to 

the stove and turn the collar upside-down to face the 
rear. 

3. Confirm that the gasket is seated properly and rese-

cure the screws.

Install the Outside Air Adaptor

The optional #1878 Outside Air Adaptor provides a col-
lar to which a 3 inch diameter air duct may be attached 
directly to the air inlet area at the back of the stove. 
Use the four sheet metal screws provided in the kit to 
attach the adaptor to the center mounting flange at the 
bottom of the Rear Shroud. 

Install Smokeshelf / Firebricks

Look inside the firebox and locate the position for the 
Smokeshelf. It will seat against the upper Back, directly 
under the Flue Collar. It is supported by ribs cast into 
the air manifolds on either side and along the back 
plate. (Fig. 29)  
1. Orient the Smokeshelf Plate as illustrated and apply 

a bead of furnace cement along the rib at the back 
edge.

2. Apply a bead of cement along the top of each Side 

Rib on which the Smokeshelf will rest. (Fig. 29)

3. Position the Smokeshelf above the #3 Air Tube so 

that it seats against the Back wall and upon the Side 
Ribs.

4. Insert the three Upper Firebricks into position above 

the Secondary Air Tubes as shown in Figure 30. In-
sert the bricks up betweeen the #1 and #2 Air Tubes. 
The firebricks do not need cement - they simply rest 
directly upon the air tubes. Push each firebrick fully 
back against the Smokeshelf plate.

3

2

1

ST570

smokeshelf

placement

12/00

3

2

1

ST569

smokeshelf ribs

12/00

Fig. 29

  Installing the Smokeshelf. 

Cement Here

Push plate against stove Back

Cement Along 
This Rib

FRONT FACE

ST569

ST570

3

2

1

ST571

Install upper firebricks

12/00

Fig. 30

  Install the Upper Firebricks.

Firebrick

Firebrick

Firebrick

ST571

f i r e - p a r t s . c o m

Содержание Intrepid 1640

Страница 1: ...LURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not D...

Страница 2: ...hat you hire a professional solid fuel stove technician to install your Intrepid or to advise you on the installation should you attempt to install it yourself Consult the authority having local juris...

Страница 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Страница 4: ...re the bases for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building of cial may have a copy of these regulations IMP...

Страница 5: ...the ue Chimney connectors are used only to make the connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel bur...

Страница 6: ...ns Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local dealer to make...

Страница 7: ...lding inspector before you begin Also check with the chimney connector manu facturer for any speci c requirements Consult with your dealer regarding special connection components available for use as...

Страница 8: ...ired 18 457mm clearance around the connector The resulting space must remain empty A ush mounted sheet metal cover may be used on one side only If covers must be used on both sides each cover must be...

Страница 9: ...um oor protector requirement from the front of the stove 16 416 mm from the front in the United States and 18 457 mm from the front in Canada The optional 3 75 mm legs may be used only on hearths that...

Страница 10: ...or chimney connector and nearby walls oors the ceiling and any other xed combustible surface Keep furnishings and other combustible materials away from the stove as well In general a distance of 48 12...

Страница 11: ...D C E A D ST509a Wall shield BB 11 00 ST509a Fig 19 Corner installation vertical chimney connector two wall shields B B A D A C C A D A ST510 Wall shield cc 11 00 A 1 25mm B 34 864mm C 48 1219mm D 35...

Страница 12: ...om the stove s top plate With a ventilated shield this clearance may be reduced safely to 14 357mm Unprotected top trim B protruding 2 51mm or less from the face of the replace must be a minimum of 24...

Страница 13: ...Alcove side view 11 10 00 djt Metal stud A This area from 62 to 65 must be covered with a non combustible material 7 16 Durock or equivalent Fig 23 Alcove side section Joist shield supplied by chimne...

Страница 14: ...Chimney Connector Clearance Stove Clearance I 12 305 mm 48 1219 mm Front Clearance to Combustibles Side Rear Corners NA NA Q 9 229 mm P 12 305 mm J 12 305 mm K 9 229 mm L 10 254 mm I 12 305 mm H 16 4...

Страница 15: ...s 11 00 P Q M N C N A N A Top Exit No Chimney Connector Shields Rear Exit Top Exit with Chimney Connector Shields or Double wall Chimney Connector Stove Installed Par allel to Wall Stove in Corner Unp...

Страница 16: ...Have an assistant tilt the stove while you install rst the back and then the front legs using the four 3 8 16 x 1 hex head bolts with 3 8 washers from the parts bag The shoulder of the legs should se...

Страница 17: ...s provided in the kit to attach the adaptor to the center mounting ange at the bottom of the Rear Shroud Install Smokeshelf Firebricks Look inside the rebox and locate the position for the Smokeshelf...

Страница 18: ...insulated and weather tight poor draft may result from insuf cient air in the house In such cases a slightly opened window near the stove on the windward side of the house will pro vide the fresh air...

Страница 19: ...t can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change The cast plates expand and contract with changes in tempera ture When you rst begin us...

Страница 20: ...and ULC S627 for Canada Your stove may be used as a replace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of spa...

Страница 21: ...rd from the rebricks to the grate where it will fall into the ashpan for easy removal Remove ash before it reaches the top of the ash pan Check the level at least once a day and before each re fueling...

Страница 22: ...st clean the areas to be painted with a wire brush Then touch up the stove with Vermont Castings high tem perature stove paint Apply the paint sparingly and keep in mind that two light coats of paint...

Страница 23: ...f necessary Failure to keep the chimney and connector system clean can result in a serious chimney re When wood is burned slowly it produces tar organic vapors and moisture that combine to form creoso...

Страница 24: ...on this Close and lock the door or damper on a slip of paper and then try to pull the paper out If the paper pulls out with little or no resistance the gasket isn t snug enough at that spot If adjusti...

Страница 25: ...temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry counter...

Страница 26: ...wood is Purchase your fuel from a reputable dealer Creosote Creosote is a by product of low temperature stove operations weak draft or both It is a tar that results when unburned gases condense insid...

Страница 27: ...eed to be attentive in timing the use of the other appliances If you need to crack a nearby window or door to enable the chimney to pull well you should install an outside air intake to bring combusti...

Страница 28: ...de See Chart Pg 29 4 Secondary Air Manifold Right 30000819 5 Left Side See Chart Pg 29 6 Secondary Air Manifold Left 30000820 7 1 4 20 x 2 1 4 CS Hex Hd Screw 2 1201403 8 Secondary Air Tube A 30000825...

Страница 29: ...Flue Collar Heat Shield 30000863 69 Rear Convection Shroud 30000826 70 10 x 1 2 Blk Phillips Sheetmetal Screw 2 1202058 72 Faucet Stub Chrome w Shaft 5004245 73 Ashpan Front 1306493 74 Ashpan Handle...

Страница 30: ...30 Intrepid 1640 Woodburning Stove 30000830 fire parts com...

Страница 31: ...y relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof...

Страница 32: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products fire parts com...

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