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Operation and Maintenance

Manual

Electronic Laboratory Autoclaves

Models LABSCI 15L, LABSCI 15+L

First time published; 04.30.2017

EL-D: standard autoclave
C: optional system for fast cooling
PV: optional vacuum pump
BH: optional bio hazard filtration
F: optional fan for super-fast cooling

Cat. No. MAN205-046600

EN Rev N



Heidolph North America , 1

235

N Mittel Blvd. Suite B Wood Dale IL 60191



Phone: 224-265-9600



Fax: 224-265-9611, e-mail:

[email protected]

Содержание LABSCI 15

Страница 1: ...2017 EL D standard autoclave C optional system for fast cooling PV optional vacuum pump BH optional bio hazard filtration F optional fan for super fast cooling Cat No MAN205 0466003EN Rev N Heidolph N...

Страница 2: ...ons 18 3 9 Utilities 20 3 10 Construction 21 3 11 Environment Emission Information 21 3 12 Safety Features 21 3 13 Stickers Description 21 3 14 Front View 23 3 15 Rear View Models LABSCI 15L 24 3 16 R...

Страница 3: ...Cycle Ended 53 6 2 Screens following aborted cycles after complete sterilization stage 53 6 3 Screens following a fail cycle 54 7 Printer 56 7 1 Printer Output 56 7 2 Printer Handling 59 7 3 Filling...

Страница 4: ...g water strainer 93 12 5 Checking the Safety Valve 94 12 6 Cleaning the water sensor 95 12 7 Moving the Autoclave 96 13 Troubleshooting 97 14 Baskets and Containers 102 15 Spare Parts List 103 16 Acce...

Страница 5: ...models only 40 5 7 Program 7 Bio Hazard 1 BH bio hazard models only 41 5 8 Program 8 Bio Hazard 2 BH bio hazard models only 43 5 9 Program 9 Bio Hazard Liquids BH bio hazard models only 44 5 10 Progra...

Страница 6: ...nd Other Data 76 11 1 Browsing through the menus 76 11 2 Changing a Parameter 77 11 3 Quick options screen 79 11 4 Logging in and entering the Main menu 83 11 5 Changing parameters 84 11 6 System Para...

Страница 7: ...There is a configuration equipped with fan that allows shortening the cooling operation The temperature and pressure are controlled through sensors placed inside and outside the media container or bo...

Страница 8: ...The brown color is a common phenomenon can easily be removed and will not have any effect on the sterilized goods This manual is intended to give the user a general understanding of how the autoclave...

Страница 9: ...as been subjected to misuse neglect accident or improper installation or application nor shall it extend to products that have been repaired or altered outside the factory without prior authorization...

Страница 10: ...or our inspection If replacement parts are needed stipulate the model and serial number of the machine No products will be accepted for repair without proper authorization from us All transportation c...

Страница 11: ...nces 5 Never start using a new autoclave or a new steam generator before the safety licensing and authorization department has approved it for use 6 All autoclave users must receive training in proper...

Страница 12: ...Once a month ensure that the safety valves are functioning and once annually a certified tester must conduct pressure chamber safety tests 16 Once annually or more frequently effective tests must be p...

Страница 13: ...ge of the cycle Better steam penetration into the load resulting in effective sterilization Better temperature uniformity Better drying of materials with closed doors due to the vacuum achieved in the...

Страница 14: ...goods This manual is intended to give the user a general understanding of how the autoclave works and indicates best ways to operate and maintain it in order to obtain optimum results and a trouble f...

Страница 15: ...hall be used The environment shall not exceed an ambient temperature range of 5 C 41 F 40 C 104 F and a relative humidity of 85 respectively The operation altitude shall not be over 2000 meters 6561 f...

Страница 16: ...Sterilizers UL UL 61010 1 PED 97 23EEC IEC IEC 61010 2 040 Safety IEC IEC 61326 1 EMC ISO 17665 1 2006 Validation and Routine Control 3 6 Water Quality The distilled or mineral free water supply shal...

Страница 17: ...se consult a water specialist 3 6 1 Drain Cooling The feed water supplied to the drain cooling must meet the following requirements Hardness 0 7 0 2 mmol l Water temperature shall not exceed 15 C 59 F...

Страница 18: ...s door open Width 805mm 800mm length 1260mm 1430mm Distance between supporting legs Width 620mm rear legs 480mm front legs 620mm rear legs 480mm front legs Length 540mm 720mm Weight per support area m...

Страница 19: ...Page 18 3 8 Overall Dimensions Model LABSCI 15L...

Страница 20: ...Page 19 Models LABSCI 15 L Fan motor 3870 ELPRC only other models have it inside...

Страница 21: ...h or circuit breaker shall be in close proximity to the equipment within easy reach of the operator and marked as the disconnecting device for the equipment The electrical net must be protected with a...

Страница 22: ...our transmitted by the autoclave3840 3850 models is 300 W h and for 3870 model is 450Wh 3 12 Safety Features This autoclave includes built in safety features such as Error message display Temperature...

Страница 23: ...sec LAB048 0461 Automatic door only On the door right edge Don t Touch Microswitches please Contact Tuttnauer Service LAB048 0462 On the door frame behind the door cover Don t Touch Microswitches plea...

Страница 24: ...pening grip 7 Display 2 Door cover 8 Operating key board 3 Autoclave cover 9 Printer cover 4 Mineral free water reservoir cover 10 USB connection 5 Safety valve 11 Printer option 6 Autoclave s pressur...

Страница 25: ...Page 24 3 15 Rear View Models LABSCI 15L No Description 1 Ventilation grills 2 Circuit breaker 3 Main power electric cable socket 4 Strainer 5 Drain 6 Tap Water 7 Air Inlet 1 2 3 7 6 5 4...

Страница 26: ...Page 25 3 16 Rear View Model LABSCI 15 L No Description 1 ls l Ventilation gri 2 Circuit breaker 3 Main power electric cable socket 4 Strainer 5 Drain 6 Tap Water 7 Air Inlet 1 2 3 7 6 5 4...

Страница 27: ...Page 26 3 17 Rear view for the fan configuration There is a configuration equipped with a fan that allows to shorten the cooling operation The fan is located on the rear cover of the autoclave Fan...

Страница 28: ...Page 27 4 Control Panel 4 1 Control Panel Drawing No Description 1 Pressure Gauge 2 Display 3 Keypad Up Button 4 Keypad Start Stop Button 5 Keypad Down Button 6 Printer 3 5 1 2 4 6...

Страница 29: ...lay screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages Chamber temperature No 1 System status Name of stage Error...

Страница 30: ...enables the operator to browse through the directories In the available subdirectories o When the cursor is blinking on a number the DOWN key decreases its value o When adjusting a parameter and the...

Страница 31: ...sages Symbols Message Symbol Name Message Symbol Description Required Action This symbol is displayed when the door is open Close the door Door is open during stand by This message is displayed when t...

Страница 32: ...to set the Atmospheric pressure Critical settings have been updated Please restart machine in order for changes to be updated If a change of the autoclave setting was made a restart operation is requ...

Страница 33: ...C models only PV models only BH models only Icon No Description 1 Glass 134 C 273 F 3 1 2 Plastic 121 C 250 F 15 1 3 Liquid A 121 C 250 F 15 4 Liquid B Waste 121 C 250 F 30 5 Liquid A Cooling 121 C 25...

Страница 34: ...odels only PV models only BH models only Icon No Description 9 Bio Hazard Liquids 121 250 F 45 10 Vacuum test PV only 5 10 11 Warm Up 80 C 176 F 20 12 Isothermal 80 C 176 F 20 13 Air Mixture 121 C 250...

Страница 35: ...273 F Drying stage is available for PV pre vacuum models only Nominal parameters default settings Sterilization temperature 134 C 273 F Sterilization time 3 minutes Drying time 1 minute PV pre vacuum...

Страница 36: ...he chamber at a fast rate until pressure decreases to ambient pressure PV pre vacuum model only Drying vacuum is built up and the air pump is working Ending The system checks that End temperature and...

Страница 37: ...rate until pressure decreases to ambient pressure PV pre vacuum models only Drying vacuum is built up and the air pump is working Ending The system checks that End temperature and End pressure have b...

Страница 38: ...chamber at a slow rate until it reaches the pressure of 30 kPa above the ambient pressure Then steam is exhausted out of the chamber at a fast rate until pressure decreases to ambient pressure Drying...

Страница 39: ...ilization temperature is maintained constant during the sterilization time Cooling N A Slow Exhaust Steam is exhausted from the chamber at a slow rate until it reaches the pressure of 30 kPa above the...

Страница 40: ...Water enters the chamber Heating The chamber is heated by actuation of electrical heaters until the sterilization temperature is reached Sterilization Sterilization temperature is maintained constant...

Страница 41: ...ult settings Sterilization temperature 121 C 150 F Sterilization time 30 minutes Operations sequence PV pre vacuum models only Pulse low Pulse high at one pulse it will build vacuum down to 25 kPa Wat...

Страница 42: ...mperatures of 134 C 273 F for 30 minutes Drying stage is available for PV pre vacuum models only Nominal parameters default settings Sterilization temperature 134 C 273 F Sterilization time 30 minutes...

Страница 43: ...formed through the bio hazard filter Some water may remain in the chamber after a failed cycle To remove such water press Start and repeat the cycle If the problem persists call for service PV pre vac...

Страница 44: ...y Operations sequence PV pre vacuum models only Pulse low Pulse high at one pulse it will build vacuum down to 25 kPa All exhaust from the chamber is performed through the bio hazard filter Water Inle...

Страница 45: ...is performed through the bio hazard filter For liquids when the manufacturer recommends autoclaving at temperatures of 121 C 250 F for 45 minutes Cautions Both PT100 temperature sensors must be insid...

Страница 46: ...ust is performed through the bio hazard filter Some water may remain in the chamber after a failed cycle To remove such water press Start and repeat the cycle If the problem persists call for service...

Страница 47: ...as P3 The rate of change of P3 P2 shall not exceed 0 13 kPa min 5 11 Program 11 Warm Up Pre warming the chamber at 80 C 176 F without drying Caution This is not a sterilization program Nominal parame...

Страница 48: ...Program 12 Isothermal For liquids when the manufacturer recommends autoclaving at 60 100 C 140 212 F with no drying Recommending for melting of agar pasteurization etc Caution This is not a steriliza...

Страница 49: ...pressure Drying N A Ending The system checks that End temperature and End pressure have been reached and then releases the door Note Some water may remain in the chamber 5 13 Program 13 Air Mixture Th...

Страница 50: ...of soft plastic items Chamber fan is used to mix air with steam Sterilization Sterilization is controlled in a way that the sterilization pressure remains approx 30 above the theoretical pressure cor...

Страница 51: ...1 degree per minute This will make the last stage of the heating take approximately 21 minutes This is to check the durability of the bottles Sterilization Sterilization temperature is maintained con...

Страница 52: ...dels only Pulse low Pulse high at one pulse it will build vacuum down to 25 kPa Heating Steam enters the chamber and heats it up until the sterilization temperature is reached Sterilization Sterilizat...

Страница 53: ...Page 52 Ending The system checks that End temperature and End pressure have been reached and then releases the door...

Страница 54: ...ccessfully cycle ended and the reason of failure is displayed For example the next two scenarios 6 2 1 Canceled by user after complete sterilization stage The cycle ended successfully the reason for a...

Страница 55: ...n of failure is displayed 6 3 Screens following a fail cycle In this case the display becomes yellow a warning sign and the reason of failure will be displayed For example the next two scenarios 6 3 1...

Страница 56: ...n the user shall press START STOP key in order to delete the Cycle Failed message An example for all displayed warnings according to Cycle Failed Cycle Failed message Reason of failure Warning symbol...

Страница 57: ...rts performing the sequence of operations of the cycle The measured values of temperature and pressure are printed at fixed time intervals according to the phase of the process as shown in the table o...

Страница 58: ...ation S 00 22 06 134 5 311 6 The time temperature and pressure during sterilization S 00 21 06 134 6 311 0 The time temperature and pressure during sterilization S 00 20 06 134 5 310 1 The time temper...

Страница 59: ...d pouches Cycle name Cycle Num 000082 Cycle number Version 1 0 00 00 Version A B CC DD 1 0 00 00 A Door Type Single Manual 1 B Vacuum Type 0 C Total number of Input Output functionality that are not a...

Страница 60: ...Drying Stage ELPV Model only 7 2 Printer Handling 7 2 1 Maintenance Wipe off the soiling on the printer surface with a dry soft cloth with a weak neutral detergent After that wipe the printer with a...

Страница 61: ...hand 3 Place the paper roll making sure it unrolls in the proper direction as shown see Fig 3 2 4 Take out the paper and re close the cover as shown see Fig 3 3 the printer cover is locked 5 Tear off...

Страница 62: ...d immediately after printing because it becomes very hot Make sure that the thermal head is cool before setting papers or cleaning the thermal head Power OFF the printer in any of the following cases...

Страница 63: ...lder 7 4 Condense collecting tray Since residual condense may accumulate between the water briar and the door we recommend to place a condense collecting tray 1 supplied with the autoclave under the a...

Страница 64: ...least 5 minutes in order to set the atmospheric pressure 8 1 1 Placing the Autoclave Keep the back and the sides of the autoclave approximately 50 mm 2 away from the wall to allow ventilation and to f...

Страница 65: ...sure that the electric cord is disconnected from the power and there is no pressure in the chamber and in the generator To avoid injuries lifting and carrying should be done with at least two persons...

Страница 66: ...heck inside the autoclave chamber to ensure that no items have been left from the previous cycle 2 Immediately after use clean instruments thoroughly to dispose of any residue 3 It is recommended to w...

Страница 67: ...e g hollowware so that only minimal resistance to removal of air the passage of steam and condensate will be met 10 Load items within the boundaries of the tray so that they do not touch the chamber w...

Страница 68: ...e to delicate items 4 Pack hollowware sets so that all openings face the same direction and so that the contents cannot move inside the pack 5 Load packs of folded operating room drapes with layers ve...

Страница 69: ...hout sharp bends or twists 9 5 Liquids Use only heat proof glass filled 2 3 full Ensure that the glass container is covered but not sealed to prevent pressure build up Note For proper sterilization en...

Страница 70: ...r The door is equipped with an electrical cylinder This electrical cylinder perform the automatic opening and closing of the door 10 2 Opening the door In order to open the door follow the next steps...

Страница 71: ...es For proper sterilization Do not overload the chamber Only autoclavable products shall be used please refer to the manufacturer instructions for sterilization of unknown materials or instruments 10...

Страница 72: ...ot insert as per para 5 2 10 6 Closing and locking the door In order to close the door follow the following steps When the door is open the screen below will be displayed 1 Close the door Warning In o...

Страница 73: ...g cycle Start the cycle by pressing the START STOP key If your autoclave supports CFR 21 part 11 standard perform the following procedure SELECT USER screen will be displayed 1 Enter the Enter Code sc...

Страница 74: ...R HEAT STER and EXH If the operator presses the START key and the door is not completely closed the process will not start Caution Do not touch the strainer s cover mounted on the exhaust line during...

Страница 75: ...the sterilization stage it will leave the load unsterilized At the end of the aborted process before completing the sterilization stage Cycle Failed message error message and a warning symbol are disp...

Страница 76: ...le The door can be opened only after a successful cycle 4 To release the door locking at the end of operation press the UP key The same applies at power up after fail Rotate the handle counter clockwi...

Страница 77: ...ou will learn how to browse through the folders When you read the Directories and subdirectories chapter with links to specific menus you will need to know how to browse through the folders using the...

Страница 78: ...owsed through the menus and reached the parameter changing screen as explained above Now you can change the required parameter as desired To do so 1 Enter the required value as follows Press the Up an...

Страница 79: ...e note the maximum and minimum values for this parameter shown on the screen Your value must be within these boundaries Below is the example of changing the Dry time parameter on the screen used in th...

Страница 80: ...P and DOWN keys simultaneously 11 3 Quick options screen When the autoclave is on and no cycle is running press Up and Down keys simultaneously to enter the Quick options screen Most of the options re...

Страница 81: ...some Quick Options 11 3 1 Version Information This directory allows viewing information of the current factory default and previous software versions 1 Enter the Version information screen 11 3 2 Star...

Страница 82: ...ing the time to start the cycle 1 Move the cursor to the Time field 2 Set the required time Enabling the Start Cycle by Clock 1 Set the starting time 2 Move the cursor to Enabled Press Up or Down key...

Страница 83: ...art Cycle by Clock 11 3 3 Set date and time This subdirectory enables the operator to set date and time On the Set date and time screen the time is displayed in the upper row in the form HH MM SS The...

Страница 84: ...ains how to browse through the menus section 7 2 explains how to change a parameter When the autoclave is on and no cycle is running press the up and down keys simultaneously to enter the Quick Option...

Страница 85: ...get to the Main menu Below is the list and the explanation of some options available to user on the Main Menu 11 5 Changing parameters Bacsoft control panel provides an interface that consists of cont...

Страница 86: ...cycles Browse to the following folder Main menu System parameters You will see the following screen 11 6 1 Screen Saver In this menu you can define the screensaver delay time i e how long the keyboar...

Страница 87: ...following screen listing the maintenance options Below is the instruction for autoclave s maintenance menu 11 7 1 Reset atmospheric pressure In this menu you can reset the atmospheric pressure value T...

Страница 88: ...print the list of errors Browse to the following folder Maintenance Printer test The following screen will appear to confirm that the test has been done See the printout shown in the Printer handling...

Страница 89: ...to the following folder Cycle parameters Drying Dry Time 2 Change the parameter as desired Drying stage is divided into two stages For each stage you can set the total time on time and off time So dur...

Страница 90: ...the autoclave 12 1 1 Daily by the operator Clean door gasket with a soft cloth The gasket should be clean and smooth A mild soapy solution may be used 12 1 2 Weekly by the operator 1 Clean the water s...

Страница 91: ...afety valve see sec 12 4 2 Once a month clean the strainer as per sec 12 7 Cleaning frequency may be reduced according to experience 3 Check the door gasket every 12 months and replace it if required...

Страница 92: ...ir is performed by the bacteriological filter Frequency of replacement will be determined depending on the usage of the autoclave and the surrounding environment The filter is mounted in an opening on...

Страница 93: ...ater reservoir 1 Connect the silicone hose supplied with the autoclave to drain into a bucket 2 Turn drain valve counterclockwise to the open position 3 Fully drain the reservoir 4 With a quart of tap...

Страница 94: ...1 Open the strainer cover see the rear view 2 Remove the strainer element 3 Rinse the strainer with water Use a brush if necessary 4 Reinstall the strainer element 5 Close the strainer cover Caution D...

Страница 95: ...ization cycle according to the manual 2 Allow a pressure of approximately 200 kPa 29 psi to build up in the chamber 3 Remove water reservoir cover 1 4 Pull the ring of the safety valve using a tool i...

Страница 96: ...operation and exhaust steam from the chamber 6 Wait until the pressure decreases to zero only then the door can be opened 12 6 Cleaning the water sensor It is required that the water sensor be cleane...

Страница 97: ...he compressed air hoses if applicable 4 Drain the water from the chamber To avoid injuries moving the autoclave should be done by using a forklift Caution Before moving the autoclave verify that the e...

Страница 98: ...front view drawing 2 Make sure the power cord is connected properly to the machine and the mains see rear view drawing 3 Lift the circuit breaker lever The printer prints but nothing is printed on the...

Страница 99: ...complete successful cycle is completed call for technical service Analog Input Error This message is displayed when any Temperature sensor or Pressure sensor is disconnected or out of range Call for s...

Страница 100: ...ithin the preset time Verify that the autoclave is not overloaded Heat Time Error Keep This message is displayed if the system cannot reach the required temperature in the chamber during the optional...

Страница 101: ...ck is faulty Call the technician Door is open During the cycle This message is displayed when the door is open During the cycle Close the door to perform a new cycle Canceled By User This message is d...

Страница 102: ...e condition and perform a new cycle Supply distilled water error digitat input option This message is displayed in case of a mineral free water supply malfunction Check and fix the mineral free water...

Страница 103: ...steel wire baskets Stainless steel container for waste products Model L x D x H mm Capacity L x D x H mm Capacity 3840 400x260x225 1 400x260x225 1 3850 500x260x225 1 500x260x225 1 3870 680x260x225 1...

Страница 104: ...et 4mm GAS082 0008 16 Accessories List Description Cat No 3840 3850 3870 Pouch rack available upon request ACS215 0008 Printer paper THE002 0052 THE002 0052 THE002 0052 Tray TY304 0001 TRY 385 0005 TR...

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