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PKG-SVX027C-EN
75
Maintenance Periodic Checklists
W
WA
AR
RN
NIIN
NG
G
H
Ha
azza
arrd
do
ou
uss S
Se
errv
viicce
e P
Prro
occe
ed
du
urre
ess!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w a
allll p
prre
ecca
au
uttiio
on
nss iin
n tth
hiiss m
ma
an
nu
ua
all a
an
nd
d
o
on
n tth
he
e tta
ag
gss,, ssttiicckke
errss,, a
an
nd
d lla
ab
be
ellss cco
ou
ulld
d rre
essu
ulltt iin
n
d
de
ea
atth
h o
orr sse
erriio
ou
uss iin
njju
urry
y..
T
Te
ecch
hn
niicciia
an
nss,, iin
n o
orrd
de
err tto
o p
prro
otte
ecctt tth
he
em
msse
ellv
ve
ess ffrro
om
m
p
po
otte
en
nttiia
all e
elle
eccttrriicca
all,, m
me
ecch
ha
an
niicca
all,, a
an
nd
d cch
he
em
miicca
all
h
ha
azza
arrd
dss,, M
MU
US
ST
T ffo
ollllo
ow
w p
prre
ecca
au
uttiio
on
nss iin
n tth
hiiss m
ma
an
nu
ua
all
a
an
nd
d o
on
n tth
he
e tta
ag
gss,, ssttiicckke
errss,, a
an
nd
d lla
ab
be
ellss,, a
ass w
we
ellll a
ass tth
he
e
ffo
ollllo
ow
wiin
ng
g iin
nssttrru
uccttiio
on
nss:: U
Un
nlle
essss ssp
pe
ecciiffiie
ed
d o
otth
he
errw
wiisse
e,,
d
diisscco
on
nn
ne
ecctt a
allll e
elle
eccttrriicca
all p
po
ow
we
err iin
nccllu
ud
diin
ng
g rre
em
mo
otte
e
d
diisscco
on
nn
ne
ecctt a
an
nd
d d
diisscch
ha
arrg
ge
e a
allll e
en
ne
errg
gy
y sstto
orriin
ng
g
d
de
ev
viicce
ess ssu
ucch
h a
ass cca
ap
pa
acciitto
orrss b
be
effo
orre
e sse
errv
viicciin
ng
g..
F
Fo
ollllo
ow
w p
prro
op
pe
err llo
occkko
ou
utt//tta
ag
go
ou
utt p
prro
occe
ed
du
urre
ess tto
o
e
en
nssu
urre
e tth
he
e p
po
ow
we
err cca
an
n n
no
ott b
be
e iin
na
ad
dv
ve
errtte
en
nttlly
y
e
en
ne
errg
giizze
ed
d.. W
Wh
he
en
n n
ne
ecce
essssa
arry
y tto
o w
wo
orrkk w
wiitth
h lliiv
ve
e
e
elle
eccttrriicca
all cco
om
mp
po
on
ne
en
nttss,, h
ha
av
ve
e a
a q
qu
ua
alliiffiie
ed
d lliicce
en
nsse
ed
d
e
elle
eccttrriicciia
an
n o
orr o
otth
he
err iin
nd
diiv
viid
du
ua
all w
wh
ho
o h
ha
ass b
be
ee
en
n
ttrra
aiin
ne
ed
d iin
n h
ha
an
nd
dlliin
ng
g lliiv
ve
e e
elle
eccttrriicca
all cco
om
mp
po
on
ne
en
nttss
p
pe
errffo
orrm
m tth
he
esse
e tta
asskkss..
Monthly Checklist
The following check list provides the recommended
maintenance schedule to keep the commercial self-
contained equipment running efficiently.
1. Inspect unit air filters. Clean or replace if airflow is
blocked or if filters are dirty.
2. Inspect coils for excess moisture or icing. Icing on
the coils may indicate low airflow supply, restricted
airflow from dirty fins, evaporator frost protection
sensor problems, or a shortage of refrigerant
flowing through the coil.
3. Check that condensate from the evaporator and
economizer coils flows freely through the
condensate piping, traps, drain pan, and drainage
holes. Remove algae and or any airflow
obstructions.
4. Check the liquid line sight glasses during operation.
Bubbles in the sight glasses indicate a possible
shortage of refrigerant or an obstruction in the
liquid lines, e.g. dirty liquid line filter driers.
5. Inspect filter driers for leaks, flow obstructions, or
temperature drop across the filter drier. A
noticeable temperature differential, e.g. 5°F, in the
liquid line may indicate an obstruction. Replace the
filter drier if it appears clogged.
6. Inspect the optional waterside economizer coil.
Clean the coil to prevent airflow restrictions
through the fins.
7. Check and record operating pressures.
Semi-Annual Maintenance
W
WA
AR
RN
NIIN
NG
G
R
Ro
otta
attiin
ng
g C
Co
om
mp
po
on
ne
en
nttss!!
F
Fa
aiillu
urre
e tto
o d
diisscco
on
nn
ne
ecctt p
po
ow
we
err b
be
effo
orre
e sse
errv
viicciin
ng
g cco
ou
ulld
d
rre
essu
ulltt iin
n rro
otta
attiin
ng
g cco
om
mp
po
on
ne
en
nttss ccu
uttttiin
ng
g a
an
nd
d sslla
assh
hiin
ng
g
tte
ecch
hn
niicciia
an
n w
wh
hiicch
h cco
ou
ulld
d rre
essu
ulltt iin
n d
de
ea
atth
h o
orr sse
erriio
ou
uss
iin
njju
urry
y..
D
Diisscco
on
nn
ne
ecctt a
allll e
elle
eccttrriicc p
po
ow
we
err,, iin
nccllu
ud
diin
ng
g rre
em
mo
otte
e
d
diisscco
on
nn
ne
eccttss b
be
effo
orre
e sse
errv
viicciin
ng
g.. F
Fo
ollllo
ow
w p
prro
op
pe
err
llo
occkko
ou
utt//tta
ag
go
ou
utt p
prro
occe
ed
du
urre
ess tto
o e
en
nssu
urre
e tth
he
e p
po
ow
we
err
cca
an
n n
no
ott b
be
e iin
na
ad
dv
ve
errtte
en
nttlly
y e
en
ne
errg
giizze
ed
d..
1. With power disconnected, manually rotate the fan
wheel to check for obstructions in the housing or
interference with fan blades. Remove obstructions
and debris. Inspect for any damage to fan blades
and housing. Check impeller for wear/deposits/
corrosion and damage.
2. Check water valves for leakage at valve stem
packing nut.
N
No
otte
e:: Perform this procedure monthly if the unit is
in a coastal or corrosive environment.
Annual Maintenance
Check and tighten all set screws, bolts, locking collars
and sheaves.
1. Inspect, clean, and tighten all electrical connections.
2. Visually inspect the entire unit casing for chips or
corrosion. Remove rust or corrosion and repaint
surfaces.
3. Visually check for leaks in refrigerant piping.
4. Inspect fan, motor, and control contacts. Replace
badly worn or eroded contacts.
5. Inspect the thermal expansion valve sensing bulbs
for cleanliness, good contact with the suction line,
and adequate insulation from ambient air.
6. Verify the superheat setting is 12 -17°F at the
compressor.
When checking operating pressures and conditions,
establish the following nominal conditions for
consistent measurements.
•
Leaving air temperature greater than 60°F
•
Entering air temperature is 80 - 90°F
•
Entering water temperature greater than 65°F
•
Compressors running at full load
•
Drain the condensing water system and inspect it
thoroughly for fouling; clean if necessary.