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Toyota JAT710, Руководство по установке


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Issued:

 AUGUST, 2008   Ver. 1.30

Profile Reed System

TOYOTA AIR JET WEAVING MACHINE

INSTALLATION GUIDE

(FIFTH EDITION)

Thank you for purchasing the JAT710 Air Jet Weaving Machine.

This installation guide describes the work required for your weaving machines from their delivery through
installation, including necessary preparations before starting production.

Make preparations according to the time schedule as instructed in this guide so that you can have everything
ready when our service personnel arrive.  This will eliminate wasted time and efforts.  If preparations are not
completed, our service personnel will have to leave and come back again at a later date.

If you have any questions concerning the installation, please contact us at the following locations:

Notice: Specifications, operating instructions, and dimensions in this manual are subject to change for
improvements without prior notice.

TOYOTA shall take no responsibility for loss, damage, expense or claims for bodily injury or property damage
arising from incorrect usage which is not in accordance with the instructions given in this manual.

Please also understand that we will not be held responsible for the result of operating this machine. 

Model JAT710

HEAD OFFICE:

TOYOTA INDUSTRIES CORPORATION
TEXTILE MACHINERY DIVISION

1, Toyodacho 2-chome, Kariya-shi, Aichi, 448-8671 JAPAN
PHONE:  +81 566 27 5316
FACSIMILE:  +81 566 27 5301

TOKYO BRANCH:

29th Floor, Marunouchi Bldg.
4-1, Marunouchi 2-chome, Chiyoda-ku, Tokyo, 100-6329 JAPAN
PHONE: +81 3 5293 2500
FACSIMILE: +81 3 3218 0070

OSAKA BRANCH:

Room 506, Toyoda Bldg.
3-11, Minamisenba 4-chome, Chuoh-ku, Osaka, 542-0081 JAPAN
PHONE:  +81 6  6251 3543
FACSIMILE:  +81 6 6251 3573

Содержание JAT710

Страница 1: ...s at the following locations Notice Specifications operating instructions and dimensions in this manual are subject to change for improvements without prior notice TOYOTA shall take no responsibility...

Страница 2: ...l necessary to avoid any dangers in the machinery 2 CAUTION The CAUTION symbol is used in this manual alerting you to a situation that might cause minor injury to the worker if he or she does not foll...

Страница 3: ...n towel weaving machine 33 1 3 1 In plant Electric Facilities 33 1 3 2 Circuit Breakers 35 1 3 3 Cable Capacity 37 1 3 4 Cable Capacity Calculation Examples reference examples 40 1 3 5 Group Inverter...

Страница 4: ...Preparations for Waste Selvage Device 86 3 2 Weft related Preparations Mainly Spun Yarn 88 3 2 1 Preparing Weft Yarn and Cheeses 88 3 3 Lubricants Cleaning Oil and Sealant 89 3 3 1 Lubricants 89 3 3...

Страница 5: ...verview 122 4 3 2 Features of TMS Scanner 123 4 3 3 Connection between Looms and Data Collection Boards LTB3 126 4 3 4 Studying Loom Connection to TMS Scanner PC 130 4 3 5 Works after Determining TMS...

Страница 6: ...forklift hand lifts and small jacks Procurement of Polymortar for bolting installation and Araldite or Sikadur for gluing installation Customs clearance for machines Receiving and carrying machines to...

Страница 7: ...Chapter S SAFETY S 1 Safe Work 8 S 1 1 Rules for Installation Work 8 S 1 2 Rules for Safe Operation 13 S 1 3 Rules for Maintenance 15 S 1 4 Rules for Operating or Checking the Electrical Devices 17...

Страница 8: ...ine and carriers against them during installation 2 If there is any unstable footing due to any pits for exhaust piping wiring or other purposes which are dangerously uncovered put on a temporary cove...

Страница 9: ...each from the floor 6 Never climb onto a heavy hoisted object nor get under it 7 Keep your tools parts devices and instru ments neatly arranged and observe the fol lowing rules 1 Put them where they a...

Страница 10: ...sport route 5 Whenever inserting wooden blocks under the machine load never let fingers get between the machine load and floor 6 Always push hand carts when carrying loads Never pull them 7 Fix the lo...

Страница 11: ...make sure that it catches them securely 2 When conducting a group effort agree before hand on words or gestures for giving and con firming signals 3 Whenever inserting fiber packings under the bottom...

Страница 12: ...hat all sections of the machine are securely tightened and that the safety covers are on 4 During Trial Running 1 Check the rotating direction for the main motor drum motor and electrical let off moto...

Страница 13: ...andling abnormal situations 1 Always turn the power off before making any adjustments or repairs to correct abnormalities occurring during operation 2 If you turn off the machine be sure to put up the...

Страница 14: ...n a non flap breast pocket 5 If the machine stops check the signal indicator 1 the warning lamp 2 on each of the opera tion panels and the function panel to see whether warning icon 3 appears 1 If onl...

Страница 15: ...be sure to put up the warning notice saying DON T TURN THE SWITCH ON 2 Never put tools or any items on top of the machine whether it is in operation or on halt Otherwise they may fall into the machine...

Страница 16: ...m turning on or off the machine unexpectedly 3 For the dobby being used be sure to observe the instructions given in 3 1 steps 2 and 3 above in order to remove load from the machine before starting ma...

Страница 17: ...asuring devices and tools all kept in proper condition 7 When connecting the power supply to the loom always connect the protective wire green or yellow green spiral first to the PE terminal For disco...

Страница 18: ......

Страница 19: ...Cable Capacity Calculation Examples reference examples 40 1 3 5 Group Inverter 45 1 3T Wiring for towel weaving machine 48 1 3 1 In plant Electric Facilities 48 1 3 2 Circuit Breakers 49 1 3 3 Cable...

Страница 20: ...n a forklift horizontally NOTE Refer to the illustrations below and the dimensions given on the next page When carrying in those machines having a reed space exceeding 280 cm choose the capacity and n...

Страница 21: ...nal Reed Space cm W mm H mm D mm 800F 930F 1000F 800F 930F 1000F R S 150 3035 1750 1880 1950 1615 1727 1822 190 3435 1750 1880 1950 1615 1727 1822 230 3835 1750 1880 1950 1615 1727 1822 280 4335 1750...

Страница 22: ...the same for all of the gluing installation method bolt ing installation method and on the floor installation The pressure withstanding strength of concrete should be 26 5 MPa 270 kgf cm2 or greater T...

Страница 23: ...1 mm or less NOTE These floor surface conditions will influence the degree of machine vibration regardless of the selected installation method 1 2 4 Preparing Glue or Quick hardening Cement J For the...

Страница 24: ...677 5555 Fax 82 31 677 5557 Sika Kimia Sdn Bhd Lot 689 Nilai Industrial Estate 71800 Nilai Negeri Sembilan DK Malaysia Tel 60 6799 1762 Fax 60 6799 1980 Properties according to the manufacturer s man...

Страница 25: ...to any country Properties according to the manufacturer s manual 1 Main ingredient Polyester resin and silica 2 Applications 1 Jointing 2 Gluing of concrete or tiles 3 Laying of anchor bolts 4 Repair...

Страница 26: ...us 1 2 6 Laying Anchor Bolts Only for the bolting installation method For the straight bolting installation method 1 Positioning anchor bolts Mark the positions of the anchor bolts accord ing to your...

Страница 27: ...ells around bolts by approx 5 mm from the floor surface as shown at left It is recommended that you make and use a bolt support as shown at left in order to prevent bolts from sinking into the Polymor...

Страница 28: ...For details refer to the submitted drawings R S L l 150 3745 2960 170 3945 3160 190 4145 3360 NOTE This value does not denote the maximum width from the front to rear of the machine The maximum width...

Страница 29: ...1 2 Foundation Work 29 EXAMPLE Floor Plan for Crank Shedding Motion For details refer to the submitted drawings R S L l 150 3722 2937 170 3922 3137 190 4122 3337...

Страница 30: ...PARATIONS FOR INTRODUCING THE MACHINE 30 EXAMPLE Floor Plan for Electronic Shedding Motion For details refer to the submitted drawings R S L l B MAX 150 4455 3670 1976 170 4655 3870 1976 190 4855 4070...

Страница 31: ...1 2 Foundation Work 31 EXAMPLE Floor Plan for Positive Cam Shedding Motion For details refer to the submitted drawings R S L l 150 4029 3244 170 4229 3444 190 4429 3644...

Страница 32: ...1 PREPARATIONS FOR INTRODUCING THE MACHINE 32 EXAMPLE Floor Plan for Positive Dobby For details refer to the submitted drawings R S L l B MAX 150 4165 3380 1976 170 4365 3580 1976 190 4565 3780 1976...

Страница 33: ...urrent than the conventional looms Leakage current measured at our laboratory reference The electronic shedding loom leaks current of about 40 to 80 mA and the cable between the earth leakage breaker...

Страница 34: ...that of the loom Do not use a shielded cable as the inverter power cable If shielding is required use a metal con duit For grounding the loom use the commercial power cable consisting of three power...

Страница 35: ...r supply transformer in the plant 2 The capacities of non fuse circuit breakers obtained by the rough calculation formula Please check if the installed cable can be protected by the non fuse circuit b...

Страница 36: ...tion other than electronic one Electronic shedding motion Rough calculation formula Shedding motion for 8 frames A Motor rated current In 2 5 1 3 Shedding motion for 10 frames A Motor rated current In...

Страница 37: ...boosting is 15 to 20 of the standard inverter output output voltage of the inverter in loaded state Therefore the total voltage drop by supply voltage fluctuation and cables can be allowed up to this...

Страница 38: ...ar mode operation Delta starting 5 Hz operation by inverter Slow operation Loom rpm High Low Full speed operation Loom operation 6500 Power supply voltage V 3 7300 Power supply voltage V 3 8000 Power...

Страница 39: ...The electronic shedding loom requires additional current to operate the electronic shedding motor besides the starting current 20 In as the current used for the loom The following are the rough calcul...

Страница 40: ...er to table 4 for the cable between the distribution board breaker and the loom 1 Selection of cable between circuit breaker on switchboard and inverter Unit mm2 Distance Power supply voltage Inverter...

Страница 41: ...chine 41 These values are calculated on assumption of the supply voltage fluctuation as 5 and voltage drop by cable as 1 In an area where supply voltage to the switchboard is unstable please calculate...

Страница 42: ...50 4 0 5 5 14 22 22 30 38 38 50 50 60 5 0 5 5 14 22 22 30 38 50 50 60 60 350V 1 8 kW 3 5 3 5 3 5 3 5 5 5 5 5 8 8 8 14 2 6 3 5 3 5 5 5 5 5 8 8 14 14 14 14 3 0 3 5 3 5 5 5 8 8 14 14 14 14 22 3 5 3 5 3...

Страница 43: ...50 50 60 60 80 3 0 14 22 30 38 38 50 60 60 80 80 3 5 14 22 30 38 50 60 80 80 80 100 4 0 14 22 38 50 60 80 80 100 100 125 5 0 14 30 38 50 60 80 100 100 125 125 350V 2 6 kW 3 5 5 5 14 14 14 22 22 22 30...

Страница 44: ...38 50 60 60 80 220V 8 5 5 14 22 22 30 30 38 50 50 50 10 5 5 14 22 22 30 30 38 50 50 60 12 5 5 14 22 22 30 38 38 50 50 60 16 5 5 14 22 22 30 38 38 50 50 60 350V 8 3 5 5 5 8 14 14 14 14 22 22 22 10 3 5...

Страница 45: ...5L 011L 018L 022L Major specifications Output current A 33 46 76 92 Rating kVA 11 16 26 32 Dimensions and weight Without transformer 1 Width W mm 500 500 600 600 Depth D mm 400 400 500 500 Height H mm...

Страница 46: ...the wiring work When the number of looms is small each loom may be connected using one cable to the inverter Up to six looms however can be connected to each inverter however since three pairs of thr...

Страница 47: ...10 of the rated voltage If this is not sat isfied install a transformer on the power supply side for regulation 2 Is a distributor is required for wiring from the inverter to looms it shall be provide...

Страница 48: ...the specified ranges above even instantaneously 2 Earth leakage breaker Install an earth leakage breaker in the power supply circuit to prevent hazards which may be caused by leakage current Select th...

Страница 49: ...1 3T Wiring for towel weaving machine 49 1 3 2 Circuit Breakers 1 Plant switchboard 2 Loom A 3 Loom B 4 Loom C Non fuse circuit breaker s for loom s Cables between breakers on switchboard and looms...

Страница 50: ...ing machine see Subsect 1 3 3 2 and 3 the types of installed power transformer and power supply and the wiring length 5 The capacities on non fuse circuit breakers obtained by the rough calculation fo...

Страница 51: ...ialists 1 Supply voltage fluctuation and line voltage drop 1 The voltage received by the loom drops due to supply voltage fluctuation and the voltage drop at delta starting by the cable resistance Kee...

Страница 52: ...d current x Approx 7 Current during operation Motor rated current Towel weaving machine Current during operation Motor rated current Label weaving machine with separate inverter 2 Select the cable so...

Страница 53: ...ble between circuit breaker and weaving machine Towel weaving machine Unit mm2 Distance Power supply voltage Motor capacity 10 m 20 m 30 m 40 m 50 m 60 m 70 m 80 m 90 m 100 m 200V 3 7 kW 8 14 14 22 22...

Страница 54: ...ration soft noise high compression efficiency and low dis charge temperature See the comparison table below Dry Dew point under compression 10 C Use a dryer to remove moisture Not contaminated oilless...

Страница 55: ...d a Where a Compressor load factor This should be 0 85 or less for reciprocating compressors and 0 90 or less for screw or turbo compressors Q Total air volume required Nm3 H Qc Air discharge volume p...

Страница 56: ...or 0 20 to 0 25 for reciprocating compressors 0 20 to 0 40 for screw compressors The power ratio varies depending upon the compressor model and capacity control method 0 20 to 0 25 for turbo compresso...

Страница 57: ...levant compressor maker Dry air Dryer Carbon filte Oil free reciprocating compressor Cooling tower Air tank Aftercooler drain separator If the dryer is a water cooled type Differential pressure gauge...

Страница 58: ...When using an oil injection compressor OSP type mount differential pressure gauges before and after the oil removing filter for early detection of a clogged filter 3 Be sure to provide a drain port at...

Страница 59: ...g work and before connecting the pipes to the weaving machines blow air into the pipes to clean them 3 Check the pipeline for air leakage If any leakage is detected repair the pipeline 4 Lay pipes wit...

Страница 60: ...ed to prevent fly fleece and dust from getting into them Such covering is however not sufficient so the weaving factory itself should have some preventions against fly fleece and dust It is recommende...

Страница 61: ...with a combination of the CRF forward slow inching relay and MSY normal running contactor Connect the normally close contact closed in other than forward revolution of CRF with the normally open conta...

Страница 62: ......

Страница 63: ...2 1 2 Setting up of Unpacking and Carrying in Tools 64 2 1 3 Preparation of Piping 64 2 2 Installation Work 65 2 2 1 Positioning of the Weaving Machine 65 2 2 2 Jobs to be Done before Securing the Leg...

Страница 64: ...related parts listed below When preparing these parts refer to Air Piping Work to the Weaving Machine given in Subsection 2 2 4 2 Carrying in and installa tion of machines April 1 to 6 Trial run April...

Страница 65: ...ng list 2 2 3 Installation 1 Levelling the weaving machine 1 Place levels 3 on side frames 1 and rocking shaft 2 as shown at left and check the level ness of the machine lengthwise and cross wise The...

Страница 66: ...de frame s and frame feet and fix both feet by tightening the bolt When inserting packings beneath the machine lift up the weaving machine with small jacks 7 which should be applied to front cloth rai...

Страница 67: ...base to the floor with anchor bolts according to your floor plan 2 3 Mounting the cheese stand Refer to the JAT610 INSTRUCTION MANUAL Chapter 5 Section 5 1 1 Drill from the top of the cheese stand bas...

Страница 68: ...eceiver module optical fiber cable 4a and sender module optical fiber cable 4b to the connectors on the EDP control board as shown at left Take care not to bend the optical fiber cable at sharp angles...

Страница 69: ...erter installation in case of individual inverter specification To fix the individual inverter while transporting each loom they are connected using a support bar Remove the support bar and place the...

Страница 70: ...wiring work is not necessary for individual inverters SC inverters since it has been finished before delivery from the factory 2 Piping 1 Before connecting the pipe with the weaving machine blow the...

Страница 71: ...d before the start of the trial run Parts A to E below are to be prepared by you for air piping Air filter Hose band Elbow Stop valve Hose nipple Nipple List of necessary parts Parts Name 19 5 PT1 2 2...

Страница 72: ......

Страница 73: ...ce 86 3 2 Weft related Preparations Mainly Spun Yarn 88 3 2 1 Preparing Weft Yarn and Cheeses 88 3 3 Lubricants Cleaning Oil and Sealant 89 3 3 1 Lubricants 89 1 Lubricant Symbols and the Correspondin...

Страница 74: ...municate through words or gestures before starting the job When handling warp beams their flanges and gears take extra care They are HEAVY Step Work Procedure 1 At the warp beam gear side Determine di...

Страница 75: ...Drawing in width mm away from the mark made in step 2 Listed below are minimum effective drawing in widths relative to the nominal reed spaces 7 Screw in warp beam flange 3 over warp beam 1 in the dir...

Страница 76: ...and 3 should be temporarily tightened 4 Turn beam gear 2 by hand so that the distance from the end of center flange ring 5 to the machined inside end of gear 2 comes to Draw ing in width 2 50 mm then...

Страница 77: ...uch as winder warper sizing and drawing in processes even after the completion of machine installation and trial run 2 Procure warp yarn with the following quality Knotless Proper fluff binding 3 Wind...

Страница 78: ...79 g 1 1 g 1 7 g 9 1 06 1 06 1 4 11 1 42 1 9 2 9 3 9 4 75 1 3 1 9 2 9 3 9 1 7 2 5 165 mm 8 1 2 1 9 9 11 2 2 3 3 4 4 1 9 2 9 Warp yarn Dropper weight g Tex count Metric count English number count Silk...

Страница 79: ...0 30 6 5 1 8 8 14 72 8 650 5 5 0 23 1 5 5 1 2 20 34 30 20 300 5 5 0 25 1 20 5 5 0 30 18 GROBIMO 5 5 0 30 5 5 1 2 15 34 or greater 30 or less 20 or greater 300 or less From the Grob catalogue NOTES 1 H...

Страница 80: ...kel or cadmium 2 Duomix solomix intermix 3 The sectional dimensions of the carrying rods are 16 2 1 mm 4 For air jet weaving machines the end loop spacing should be 331 mm 13 Riderless flat heald Over...

Страница 81: ...in the specified range damage by contact with the feeler or feeler malfunc tion may arise Refer to the submitted drawing for details 1 Drawing in width The tables below list the nominal reed spaces an...

Страница 82: ...increased weft misses loop Reference For details refer to the drawings submitted Reed 1st dent from the left Profile dent 1st dent Ground yarn Drawing in start dent 2nd dent Main dent The 1st dent sho...

Страница 83: ...er s manual When using the special winder for winding yarn onto the leno bobbin do not increase the yarn take up tension excessively by the winder particularly when filament yarn is used Otherwise the...

Страница 84: ...n insufficient strength of half leno selvages or if the above specified yarn is not available select yarn having similar physical properties as those speci fied When using the different types of yarn...

Страница 85: ...s as standard Cheese shape Additional yarn cheeses should have the dimensions and shape of either A or B shown at left 2 How to draw in additional yarn through the reed At the left side of the machin...

Страница 86: ...yarn through the reed You may draw in waste selvage yarn in either of the following ways A Standard Draw in waste selvage yarn so that the left most waste selvage yarn is 1 3 mm b shown at left away f...

Страница 87: ...yarns 2 How to draw in yarns through the healds Draw two three or four yarns through the 1st 2nd 3rd and 4th heald frames in this order NOTE If a waste selvage yarn break occurs frequently draw in ya...

Страница 88: ...ss yarns are better below 3 mm Ribbon winding Apply the ribbon brake Bobbin diameter For T C45 300 to 330 mm max recommended Steam set Effective in some cases Number of winds The more the better Pure...

Страница 89: ...Tellus Oil c150 Omala Oil 150 Valvata Oil 460 Alvania Grease S2 Sunlight Grease 2 Sunlight Grease 0 NIPPON OIL CORPORATION FBK Oil RO 150 Bonnoc M 150 Worm Gear Lube 380 N Multinoc Grease 2 Epnoc Gre...

Страница 90: ...ty index 95 or more 95 or more 97 or more Flash point 216 C or above 225 C or above 236 C or above Pour point 12 5 C or below 10 0 C or below 5 C or below Total acid value mgKOH g 0 85 or less 1 8 or...

Страница 91: ...peration it is necessary to replace the oil for the gearing box tappet cam box tucker housings let off drive box and electroni cally controlled take up motion reduction gear Be sure to order the speci...

Страница 92: ...on 4 2 2 Oil drainer attachment Tool No 743 3 Grease gun Tool No 769 1 4 Oiler Tool No 695 5 Oiler Commercially available 6 Oiler Commercially available 7 Brush Commercially available NOTES Tools numb...

Страница 93: ...da the back roller easing roller and breast beams are coated with rust preventive oil To wipe off the oil easily use the cleaning oil specified below Recommended cleaning oil NIPPON OIL CORPORATION Ne...

Страница 94: ......

Страница 95: ...2 2 Network Connection Concept 101 4 2 3 Network Design 103 4 2 4 Piping Work 111 4 2 5 Wiring Sample Diagram 113 4 2 6 Network Cable Connector Installation Method 114 4 2 7 Network Cable Connection t...

Страница 96: ...eed space 70 cm 190 210 230 Nominal reed space 80 cm 250 280 336 340 Nominal reed space 360 390 Heald frame type Selvage type Max effective drawing in width Riderless Full leno selvage Nominal reed sp...

Страница 97: ...ool yarn Ne19 2 37 s Standard density Low density Mechanical 30 to 240 picks inch 11 8 to 94 5 picks cm 9 to 100 picks inch 3 5 to 34 9 picks cm Electrical 30 to 240 picks inch 11 8 to 94 5 picks cm Y...

Страница 98: ...170 Filament satin 1 1 190 Lining Acetate taffeta 1 1 Impression fabric 1 1 250 Umbrella cloth 1 1 PC45 PC45 136 72 1210 C40 C40 78 9 63 5 1840 PC45 PC45 110 76 1687 PC45 4 PC45 4 121 92 63 5 1650 CM...

Страница 99: ...rators switching hubs for network construction is also required Please perform piping network cabling and power supply equipment installation by referring to 4 2 4 Piping Work Preparation of equipment...

Страница 100: ...tween different networks The local router function if used allows inter connection between different networks as follows Please contact us if you need further details of these units and their ordering...

Страница 101: ...onsideration of the number of looms their layout etc For noise prevention in the plant pass the network cables in dedicated metal conduits If metal conduits cannot be laid use network cables with shie...

Страница 102: ...s at a time between two data terminals while half duplex means data transmission only in one direction at a time Router A device for connecting multiple networks Cascade stages The number of stages wh...

Страница 103: ...to groups as required 3 Determining the locations of the computer router and switching hubs 4 Checking the network wiring routes 5 Network equipment selection and ordering 1 Preparing the plant layout...

Страница 104: ...tudy easier 3 Determining the locations of the computer router and switching hubs The computer switching hubs and the router as network components are precision electronic devices They should be insta...

Страница 105: ...ion where it can be protected from fluffs and condensation If it is to be installed inside the plant house it in a metal box for protection Set the router according to the instruction manual for the s...

Страница 106: ...pends on the number of its ports 8 16 or 24 ports are general The total number of switching hubs will decrease if the number of ports in each switching hub is greater Such problems as long wiring path...

Страница 107: ...Be sure that the network cable length does not exceed 100 m in any place Since actual wiring requires leading in from under the floor into the loom and switching hub box provide a sufficient margin i...

Страница 108: ...plant layout drawing to complete the network connection diagram Network connection diagram example Note Always connect each loom and switching hub or between switching hubs using one indepen dent cabl...

Страница 109: ...on work is necessary to the plant layout drawing to make the network device power cabling diagram Network device power cabling diagram example Submit the network connection diagram and network device...

Страница 110: ...n example are as follows A Computer 1 set B Router in the case of over 200 looms 1 unit C Relaying switching hubs 2 units D Switching hubs for loom connection 8 units E Network cable Calculate the req...

Страница 111: ...work cables Prepare the power supply 100 or 200 VAC for each switching hub at each place for installation If a shielded cable is used as a network cable a grounding wire is necessary Use the common p...

Страница 112: ...ach switching hub in it The switching hub should be made removable for easy maintenance Provide a household power outlet and a grounding connection port in the box Fix or bury each metal box on or in...

Страница 113: ...e computer room Loom 2 Loom 3 When a single piece of network cable within 100 m can be used Network wiring example 2 Loom 1 Switching HUB Switching HUB Switching HUB Switching HUB Loom 2 Loom 3 Switch...

Страница 114: ...iple core stranded core type Pre pare connectors that match the purchased cable type What should be prepared for easy operation Special network cable holding tool for neat arrangement of the core cond...

Страница 115: ...as illustrated below 3 Cut the core conductors with nippers for neat arrangement 4 With the metal terminals of the connector facing upward insert the arranged conductors into the connector Order Orang...

Страница 116: ...4 APPENDIX 116 5 After checking if the inserted connectors are in the specified order crimp them using the special crimping tool...

Страница 117: ...TMS TOYOTA MONITORING SYSTEM 117 4 2 7 Network Cable Connection to JAT710 Connect the network cable on the loom side to the daughter board network interface card on the control board in the control b...

Страница 118: ...ad loom task processing possibly causing temporary failure in loom network communication Ethernet CH1 error 2 Router installation example Example of connection with 1 Loom TMS network 172 17 1 2 Custo...

Страница 119: ...e assigned with an IP address and a sub net mask at each port Connect the router set as shown above to two networks Network 1 Network 172 17 1 Sub net mask 255 255 255 0 Network 2 Network 123 456 78 S...

Страница 120: ...the IP address assigned to the router port as the default gateway REFERENCE If the default gateway has already been set to the computer the plant network may already consist of two or more networks w...

Страница 121: ...ing Loom setting should also be changed as the computer setting In case of simple setting the sub net mask and default gateway cannot be changed In the case of above setting Sub net mask 255 255 255 0...

Страница 122: ...n data The dedicated computer TMS scanner PC collects and stores the data of all looms by serial communication from LTB3 The TMS can collect data from the TMS scanner PC and summarize the operation da...

Страница 123: ...If the number of looms exceeds 800 two TMS scanner PCs mater and sub are necessary The maximum total number of JAT710 looms connected to the TMS and other looms connected to the TMS scanner PC s is 1...

Страница 124: ...setting c c Scanner setting JAT710 JAT610 etc Style setting c Shift schedule setting c Unit setting c Loom name and specification setting c Password setting c Data editing JAT710 JAT610 etc Edit data...

Страница 125: ...y UPS display and keyboard Do not install the TMS and other software on the TMC scanner PC Otherwise normal opera tion may fail Because of this reason a separate computer for TMS installation is neces...

Страница 126: ...or signals such as the production pulse stop signal and stop cause signal LTB3 sends the collected data to the TMS scanner PC by serial communication RS485 For TMS scanner communication the upstream a...

Страница 127: ...opping Weft miss stop signal Signal that is close during a weft miss Warp miss stop signal Signal that is close during a warp miss Selvage miss stop signal Signal that is close during a selvage miss L...

Страница 128: ...g Connection between Loom and LTB3 12 VDC power supply is mandatory Production pulse and run stop signals are mandatory If no other signal exists LTB3 counts it as other stop Check if the signal I F c...

Страница 129: ...MS scanner in a table as shown below Model name Manufacturer name Quantity Power supply Mandatory signals I F circuit Remarks lacking signal etc JAT710 TOYOTA c c c Connected directly to TMS JAT610 TO...

Страница 130: ...them in the drawing Each loom may be abbreviated as a rectangle but with correct length and in correct position In case different models like JAT710 and JAT610 are mixed distinguish the models in diff...

Страница 131: ...he study 4 Cautions for TMS Scanner Communication The upstream and downstream cables form a loop in TMS scanner communication Star connection using a hub as in the Ethernet is not adopted In TMS scann...

Страница 132: ...ch loom connected to the sub TMS scanner PC becomes S2 It is also possible to use two TMS scanner PCs master and sub for easier cable routing The total of JAT710 looms connected directly to the TMS an...

Страница 133: ...nstallation Connectors Floor surface Floor surface Conduit installation Loom Loom Junction box Conduit for cabling diameter at 25 mm or more Communication cable Ceiling Conduit for cabling diameter at...

Страница 134: ...C Our Work We will send the required cables and scanner PCs as checked in 1 above The customer should check the contents of the supplied goods 4 Preparation of The TMS PC Customer s Work Aside from th...

Страница 135: ...omer s Work Perform cabling as explained in 4 3 4 Studying Loom Connection to TMS Scanner PC Perform TMS scanner setting Check the connection between the TMS and TMS scanner This work requires supervi...

Страница 136: ...6448 6001 81 6 6445 2004 Drawing in machine Toyoda Seiki Ltd 1 8 Uchihata cho Hanazono Ukyo ku Kyoto 616 8045 JAPAN 81 75 802 5371 81 75 821 4353 Tying in machine Kitamura MFG Ltd 96 1 Senfukuji machi...

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