Toro TX 427 22342HD Скачать руководство пользователя страница 3 | Manualshive

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Contents

Safety ........................................................................... 4

Safe Operating Practices........................................... 4
Stability Data .......................................................... 7
Slope Indicator ....................................................... 8
Safety and Instructional Decals ................................. 9

Product Overview .........................................................12

Controls ...............................................................12
Specifications ........................................................15
Attachments/Accessories........................................15

Operation ....................................................................16

Adding Fuel...........................................................16
Checking the Engine-Oil Level.................................17
Checking the Hydraulic-Fluid Level ..........................17
Starting and Stopping the Engine..............................18
Stopping the Traction Unit ......................................18
Moving a Non-Functioning Traction Unit ..................19
Using the Cylinder Lock ..........................................19
Using Attachments .................................................20
Securing the Traction Unit for Transport....................23
Lifting the Traction Unit..........................................23
Loading the Machine ..............................................23

Maintenance .................................................................25

Recommended Maintenance Schedule(s) ......................25
Premaintenance Procedures ........................................26

Opening the Hood .................................................26
Closing the Hood ...................................................26
Opening the Rear-Access Cover ...............................26
Closing the Rear-Access Cover .................................27
Removing the Side Screens ......................................27
Installing the Side Screens........................................27
Removing the Front Screen......................................27

Lubrication ...............................................................28

Greasing the Traction Unit ......................................28

Engine Maintenance ..................................................29

Servicing the Air Cleaner .........................................29
Servicing the Carbon Canister ..................................29
Servicing the Engine Oil..........................................30
Servicing the Spark Plugs.........................................31

Fuel System Maintenance ...........................................32

Changing the Fuel Filter ..........................................32
Draining the Fuel Tank ...........................................33

Electrical System Maintenance ....................................33

Servicing the Battery...............................................33

Drive System Maintenance .........................................35

Servicing the Tracks................................................35

Belt Maintenance ......................................................38

Inspecting/Replacing the Drive Belt .........................38

Controls System Maintenance .....................................39

Adjusting the Traction Control Alignment .................39
Adjusting the Traction Control Neutral

Position .............................................................40

Adjusting the Tracking of the Traction Control,

Full Forward Position ..........................................40

Hydraulic System Maintenance ....................................41

Replacing the Hydraulic Filter ..................................41
Changing the Hydraulic Fluid...................................42
Checking the Hydraulic Lines...................................43

................................................................................44

Checking the Shear Bolt on the Platform....................44

Cleaning ...................................................................44

Removing Debris from the Traction Unit ...................44
Cleaning the Chassis ...............................................45

Storage ........................................................................46
Troubleshooting ...........................................................48
Schematics ...................................................................49

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Содержание TX 427 22342HD

Страница 1: ...7 Narrow Track Compact Tool Carrier Model No 22342HD Serial No 314000001 and Up Model No 22342HD Serial No 315000001 and Up Model No 22342HD Serial No 316000001 and Up Register at www Toro com Origina...

Страница 2: ...Emission Control Regulation of emission systems maintenance and warranty Replacements may be ordered through the engine manufacturer Introduction This machine is a compact tool carrier intended for u...

Страница 3: ...Side Screens 27 Installing the Side Screens 27 Removing the Front Screen 27 Lubrication 28 Greasing the Traction Unit 28 Engine Maintenance 29 Servicing the Air Cleaner 29 Servicing the Carbon Canist...

Страница 4: ...attachments approved by the manufacturer Wear appropriate clothing including safety glasses long pants safety shoes and hearing protection Tie back long hair Do not wear jewelry Inspect the area wher...

Страница 5: ...action unit uphill Weight distribution changes An empty bucket makes the rear of the traction unit the heavy end and a full bucket makes the front of the traction unit the heavy end Most other attachm...

Страница 6: ...ainer inside where there is an open flame such as near a water heater or furnace Never fill a container while it is inside a vehicle trunk pickup bed or any surface other than the ground Keep containe...

Страница 7: ...a Rear Uphill rating of D and a Side Uphill rating of C then you could drive forward up a 20 slope rearward up a 12 slope or sideways on a 14 slope as listed in the following table for the TX 427 tra...

Страница 8: ...ction Use the slope indicator to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than that specified in the Stability Data section Fold along the...

Страница 9: ...own point 94 3353 1 Crushing hazard of hand keep your hands a safe distance away from the machine 99 9935 1 Tipping hazard read the Operator s Manual the maximum load rating is 234 kg 515 lbs 100 4650...

Страница 10: ...Turn left 115 4855 1 Hot surface burn hazard wear protective gloves when handling the hydraulic couplers and read the Operator s Manual for information on handling hydraulic components 115 4857 1 Low...

Страница 11: ...plosion and electric shock hazard do not dig in areas with buried gas or electrical lines contact local power organizations before digging 117 4045 1 Read the Operator s Manual located inside the rear...

Страница 12: ...OFF RUN and START To start the engine rotate the key to the RUN position the glow plug light comes on When the glow plug light turns off turn the key to the START position Release the key when the eng...

Страница 13: ...008132 Figure 10 To stop release the traction control Figure 6 Note The farther you move the traction control in any direction the faster the machine moves in that direction Loader Arm Attachment Tilt...

Страница 14: ...r Auxiliary Hydraulics Lever To operate a hydraulic attachment in the forward direction rotate the auxiliary hydraulics lever rearward and pull it down to the reference bar Figure 13 number 1 To opera...

Страница 15: ...dth 86 cm 34 inches Length 180 cm 71 inches Height 117 cm 46 inches Weight 853 kg 1 880 lb Operating capacity 227 kg 500 lb Tipping capacity 671 kg 1 480 lb Wheelbase 79 cm 31 2 inches Dump height wit...

Страница 16: ...rs and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any fuel that spills Never fill the fuel tank inside an enclosed trailer Do not fill the fuel tan...

Страница 17: ...d the oil dipstick Figure 15 Figure 15 1 Oil dipstick 2 Metal end 5 Pull out the dipstick and wipe the metal end clean Figure 15 6 Slide the dipstick fully into the dipstick tube Figure 15 7 Pull the...

Страница 18: ...when the ambient air temperature is near freezing or lower hydraulic system damage could occur When starting the engine in cold conditions allow the engine to run in the middle throttle position for 2...

Страница 19: ...er arms Installing the Cylinder Lock 1 Remove the attachment 2 Raise the loader arms to the fully raised position 3 Shut off the engine 4 Remove the lynch pin securing the cylinder lock to the loader...

Страница 20: ...ough space behind it to accommodate the traction unit 2 Start the engine 3 Tilt the attachment mount plate forward 4 Position the mount plate into the upper lip of the attachment receiver plate Figure...

Страница 21: ...3 Move the auxiliary hydraulics lever forward into the DETENT position 4 Remove the protective covers from the hydraulic couplers on the traction unit 5 Ensure that all foreign matter is cleaned from...

Страница 22: ...n graveled sand 1930 kg m3 120 lb ft3 Dry 13 to 51 mm 1 2 to 2 inch 1690 kg m3 106 lb ft3 Wet 13 to 51 mm 1 2 to 2 inch 2020 kg m3 126 lb ft3 Limestone broken or crushed 1540 kg m3 96 lb ft3 Sand Dry...

Страница 23: ...action unit using the tie down lift loops as lift points Figure 4 Loading the Machine Use extreme caution when loading or the unloading machine onto a trailer or a truck Use a full width ramp that is...

Страница 24: ...ong as the height of the trailer or truck bed to the ground This ensures that ramp angle does not exceed 17 degrees on flat ground Load and unload the machine with the heavy end up the ramp Avoid sudd...

Страница 25: ...e hydraulic lines for leaks loose fittings kinked lines loose mounting supports wear weather and chemical deterioration Check for dirt buildup in the chassis Every 200 hours Replace the carbon caniste...

Страница 26: ...carbon canister Opening the Hood 1 Loosen the hood locking screw Figure 27 3 G009691 Figure 27 1 Hood 3 Hood locking screw 2 Hood latch lever 2 Turn the hood latch clockwise Figure 27 3 Swing the hoo...

Страница 27: ...screen and frame Removing the Front Screen CAUTION If the engine has been running the heat shield will be very hot and could burn you Allow the traction unit to cool completely before touching the hea...

Страница 28: ...d nuts removed previously Figure 31 11 Tighten the bolts securing the front weights Figure 31 12 Install the side screens and close the hood Lubrication Greasing the Traction Unit Service Interval Bef...

Страница 29: ...lear clean any debris from cover and install cover Ensure that the cover is seated correctly and seals with the air cleaner body If the service indicator is red replace the air filter as described in...

Страница 30: ...filter pointing away from the carbon canister and secure it with the hose clamps Figure 36 6 Install the rear access cover see Closing the Rear Access Cover page 27 Servicing the Engine Oil Service I...

Страница 31: ...r material then pour off the excess oil 6 Apply a thin coat of new oil to the rubber gasket on the replacement filter 7 Install the replacement oil filter to the filter adapter Turn the oil filter clo...

Страница 32: ...Fuel System Maintenance Changing the Fuel Filter Service Interval Every 200 hours Yearly whichever comes first 1 Lower the loader arms shut off the engine and remove the key 2 Open the hood and remove...

Страница 33: ...RNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm...

Страница 34: ...ry post 3 Remove the battery from the traction unit Important Never fill the battery with distilled water while the battery is installed in the traction unit Electrolyte could be spilled on other part...

Страница 35: ...ng the Tracks 1 With a bucket on the loader arms lower the bucket to the ground so that the front of the traction unit lifts off the ground a few centimeters inches 2 Shut off the engine and remove th...

Страница 36: ...pport the side of the unit to be worked on so that the track is 7 6 to 10 cm 3 to 4 inches off the ground 3 Remove the locking bolt and nut Figure 47 4 Using a drive socket wrench 1 2 inch release the...

Страница 37: ...om a road wheel Figure 50 Figure 50 1 Road wheel 4 Road wheel cap 2 Gasket 5 Snap ring 3 Bolt 6 Add grease under the cap 4 Check the grease under the cap and around the gasket Figure 50 If it is dirty...

Страница 38: ...disconnect the idler pulley spring such as the Spring Removal Tool Toro Part No 92 5771 available for order from your Authorized Service Dealer 1 Lower the loader arms shut off the engine and remove t...

Страница 39: ...ust the traction control alignment the neutral position of the traction control and the tracking of the traction control in the full forward position Important To adjust the controls properly complete...

Страница 40: ...shorten the right traction rod until the track stops moving 6 If the right track moves lengthen or shorten the left traction rod until the track stops moving 7 Tighten the jam nuts 8 Close the rear ac...

Страница 41: ...a level surface 2 Lower the loader arms shut off the engine and remove the key 3 Open the rear access cover 4 Place a drain pan under the filter Figure 59 Figure 59 1 Hydraulic filter 5 Remove the old...

Страница 42: ...es and the fluid should meet the listed industry standards Check with your oil supplier to determine if the oil meets these specifications Note Toro does not assume responsibility for damage caused by...

Страница 43: ...close the hood Checking the Hydraulic Lines Service Interval Every 100 hours Check the hydraulic lines for leaks loose fittings kinked lines loose mounting supports wear weather and chemical deteriora...

Страница 44: ...tion unit on a level surface lower the loader arms and shut off the engine 2 Remove the key and allow the engine to cool 3 Open the hood 4 Clean any debris from the front and side screens 5 Wipe away...

Страница 45: ...re 63 10 Disconnect the fuel line from the fitting on the fuel tank 11 Disconnect the 2 wires leading to the right side of the tank Figure 64 Figure 64 1 Black wire 4 Vent hose 2 Orange wire 5 To the...

Страница 46: ...the air cleaner refer to Servicing the Air Cleaner page 29 4 Grease the traction unit refer to Greasing the Traction Unit page 28 5 Change the crankcase oil refer to Changing the Oil page 30 6 Remove...

Страница 47: ...or replace any part that is damaged 14 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer 15 Store the traction unit in a clean dry garage or storage are...

Страница 48: ...ce the air cleaner element 3 The oil level in crankcase is low 3 Check and add oil to the crankcase 4 The cooling fins and air passages under the engine blower housing are plugged 4 Remove any obstruc...

Страница 49: ...Schematics g013124 Electrical Schematic Rev B 49...

Страница 50: ...Hydraulic Schematic Rev A 50...

Страница 51: ...Notes...

Страница 52: ...k plugs tires filters gaskets wear plates seals O rings drive chains clutches Failures caused by outside influence Items considered to be outside influence include but are not limited to weather stora...

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