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FITTING INSTRUCTIONS 

Product: 

T13 Outback Frontal Protection System 

Vehicle: 

Mazda BT50 

Part No.  

  070SB13L46E 

 

 

 

 

For product warranty please refer to our website www.tjm.com.au 

File: F-5002 

Page 3 of  19 

25/01/2021 

 

 

 

ITEM 

NO. 

Description 

Qty 

Part 

Number 

PARTS LIST 

Outback FPS 

F-4843 

Chassis Mount / Winch Frame 

F-1287 

Center Guard 

F-1570 

Wing Guard LH 

F-4972L 

Wing Guard RH 

F-4972R 

 

 

 

 

FITTING KIT 

Chassis Brace LH 

F-1072L 

Chassis Brace RH 

F-1072R 

Inner Chassis Nut-Plate LH 

F-1075L 

Inner Chassis Nut-Plate RH 

F-1075R 

10 

Grille Bracket 

F-1520 

11 

Winch Control Box Mount 

88279 

12 

Wing Guard Bracket 

F-1845 

13 

Inner Guard Mount LH 

F-1059L 

14 

Inner Guard Mount RH 

F-1059R 

15 

Hinged Number-Plate Bracket A 

F-1372 

16 

Hinged Number-Plate Bracket B 

F-1373 

17 

Fairlead Cover Plate 

F-1851 

18 

LED Parker/Indicator 

92600 

19 

Fog-Light Blanking Cover 

92091 

20 

Fog-Light Washer Plate 

88057 

21 

Winch Slot Cover Insert 

92106 

N/A 

Wiring Harness 

92553 

 

ITEM 

NO. 

Description 

Qty 

Part 

Number 

BOLT KIT

 

N/A 

M5 x 0.8 X 20mm Pan Head Screw 

K0688 

N/A 

M5 x 0.8 Nyloc Nut 

K0604 

N/A 

M5 x Ø10mm Flat Washer 

K0417 

N/A 

M6 x 1.0 x 16mm Hex Head Screw 

K1232 

N/A 

M6 x 1.0 x 20mm Hex Head Bolt 

20 

K0550 

N/A 

M6 x 1.0 Flange Nut 

K3033 

N/A 

M6 x 1.0 Nyloc Nut 

K0605 

N/A 

M6 x 1.0 Hex Nut 

K0584 

N/A 

M6 Spring Washer 

16 

K0915 

N/A 

M6 x Ø12.5mm Flat Washer 

K0897 

N/A 

M6 x Ø18mm Flat Washer 

20 

N/A 

M6 x Ø23mm Flat Washer 

N/A 

M8 x 1.25 x 30mm Hex Head Bolt 

K0554 

N/A 

M8 Spring Washer 

K0620 

N/A 

M8 x Ø24mm Flat Washer 

N/A 

M10 x 1.25 x 30mm Hex Head Screw 

K0564 

N/A 

M10 x 1.25 x 35mm Hex Head Bolt 

K0565 

N/A 

M10 x 1.25 Nyloc Nut 

10 

K3099 

N/A 

M10 x Ø30mm Flat Washer 

20  WSST-W13 

N/A 

M12 x 1.25 x 30mm Hex Head Bolt 

K0569 

N/A 

M12 x 1.25 x 35mm Hex Head Screw 

K0570 

N/A 

M12 x 1.25 x 40mm Hex Head Screw 

K0571 

N/A 

M12 x 1.25 Nyloc Nut 

12 

K1200 

N/A 

M12 Spring Washer 

K0977 

N/A 

1/2" x Ø1-

1/4” Flat Washer

 

30 

K0623 

N/A 

Nylon Plug 

K0665 

N/A 

Cable Tie (300mm Long) 

K1148 

22 

Hinge Bush 

K1292 

N/A 

Rated Recovery Point Label 

HC0064 

N/A 

Recovery Point Use Guide 

F-1768 

 

 
 
 
 
 

 

 

Содержание 070SB13L46E

Страница 1: ...specified by the V F P S manufacturer as above c Do not remove any plaques or labels from the V F P S d Do not modify the structure of the V F P S in any way Read instructions fully before commencing...

Страница 2: ...TING INSTRUCTIONS Product T13 Outback Frontal Protection System Vehicle Mazda BT50 Part No 070SB13L46E For product warranty please refer to our website www tjm com au File F 5002 Page 2 of 19 25 01 20...

Страница 3: ...1 92106 N A Wiring Harness 1 92553 ITEM NO Description Qty Part Number BOLT KIT N A M5 x 0 8 X 20mm Pan Head Screw 2 K0688 N A M5 x 0 8 Nyloc Nut 2 K0604 N A M5 x 10mm Flat Washer 4 K0417 N A M6 x 1...

Страница 4: ...e retain the number plate discarding the fasteners 2 Remove retain the clips 5 retaining the top infill panel the grille 3 Remove retain the top infill panel from the vehicle carefully set it aside 4...

Страница 5: ...om au File F 5002 Page 5 of 19 25 01 2021 6 On both sides of the vehicle release the plastic inner guard from the bumper discarding the fasteners 7 Remove retain the lower steel OE underbody guard ass...

Страница 6: ...10 If OE fog lights are installed disconnect the wiring harness from the fog lights 11 Carefully remove the bumper from the vehicle The OE fog lights bumper are not required for the installation of t...

Страница 7: ...plastic air guides 15 Remove discard the outer bumper support brackets retaining the fasteners 16 Remove discard the inner bumper support brackets fasteners 17 Remove the indicator park light lamps f...

Страница 8: ...a surface of any swarf debris 25 Repeat the previous three steps for the opposite side of the vehicle 26 With the nuts towards the center of the vehicle insert the inner chassis nut plate into the lar...

Страница 9: ...chassis mount in place using M10 x 1 25 x 30mm hex screws 8 M10 x 30mm flat washers 16 M10 nyloc nuts 8 32 Ensure that the chassis mount is level centered to the vehicle Then tighten the previously i...

Страница 10: ...shown using an M6 x 1 0 x 20mm hex bolt 1 M6 x 23mm flat washer 1 M6 x 18mm flat washer 1 M6 nyloc nut 1 39 Repeat steps 36 through to 38 for the opposite side of the vehicle 40 Mark the upper air gu...

Страница 11: ...uard 46 De burr the edges clean the area surface of any swarf debris then if applicable treat any raw exposed surfaces with a rust preventative 47 Secure the inner guard mount to the plastic inner gua...

Страница 12: ...ark the plastic inner guard following the below process 52 1 From where the lower edge of the wheel arch body guard meets the plastic inner guard mark a horizontal trim line along the plastic inner gu...

Страница 13: ...taining the grille support 55 Install the supplied grille bracket on top of the plastic grille support with tabs facing the radiator as shown Using fasteners retained in Step 5 secure the grille brack...

Страница 14: ...65 57 Using the fasteners supplied with the winch control box secure it to the control box mount as shown 58 Locating the winch as shown refer to the winch fitting instructions fit the winch to the c...

Страница 15: ...x to ensure that chaffing cannot occur due to improper use of the winch 62 Using the fasteners supplied with the winch secure the fairlead to the front of the FPS at the indicated locations 63 Assembl...

Страница 16: ...park light body from the backing plate 68 Secure the backing plate to the FPS using the screws provided with the light assemblies 69 Supporting the backing plate re fit clip each indicator park light...

Страница 17: ...the grille top infill panel to the vehicle using the fasteners from step 2 Ensure that the grille is clipped in place thoroughly as per its original installation step 4 76 With the assistance of anoth...

Страница 18: ...ex bolts 2 M10 x 30mm flat washers 4 M10 nyloc nuts 2 81 Tighten the fasteners from the previous step to the relevant torque settings listed on Page 1 82 Connect the previously installed wiring harnes...

Страница 19: ...ensuring that the centre guard is secured in place at the rear with the OE fasteners from step 7 90 Tighten all of the previously installed guard fasteners to the relevant torque settings listed on P...

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