Tetra Pak HOYER FRUIT FEEDER 2000 Скачать руководство пользователя

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FF711AH

8-2

Tetra Pak

Hoyer

8.1 Trouble-shooting

FAULT

CAUSE

REMEDY

Power on lamp 14HL4 is off.

Machine does not start.

Overload lamp 14HL12
illuminated.

Fruit feeder does not start.

•

Faulty main switch.

•

Main switch in “0” position.

•

Lamp 14HL4 burned out

•

Automatic switch QF01-02
open.

•

Transformer (TC1) faulty.

•

Short circuit on auxiliary
services.

•

Power off.

•

Emergency stop button
broken.

•

Emergency stop button has
not been released.

•

One or more automatic
switches (QF 1-2-3) are open.

•

One or more automatic
switches are broken.

•

Emergency stop button has
not been released.

•

Automatic switch open.

•

Microswitch broken.

•

Screw feeder pin not fixed
properly.

•

Grid open.

•

Inverter card broken or
incorrectly adjusted.

•

Bearings seized.

•

Replace.

•

Turn main switch in “1”
position.

•

Replace.

•

Reset switch.

•

Check and if necessary
replace.

•

Find fault and reset circuit.

•

Check electrical power
supply.

•

Replace.

•

Reset.

•

Reset.

•

Check and if necessary
replace.

•

Reset.

•

Reset switch.

•

Replace.

•

Check locking of screw
feeder.

•

Close.

•

See specific manual.

•

See mechanical maintenance.

RETURN TO PM

Содержание HOYER FRUIT FEEDER 2000

Страница 1: ...ax 39 2 9880171 Telex 68770 Alhoy DK Telefax 1 414 249 7500 FF903B Wehopethattheinformationcontainedinthismanual will be helpful It is based on data and is correct to the best of our knowledge Read thecontentsofthemanualcarefully including therecommendationsandsuggestions Alsoreadthe salesconditions includingthosethatlimitthewarranty No part of this manual may be reproduced or passed on to third p...

Страница 2: ...chine identification data 2 General 3 Description of the machine and technical data 4 Installation 5 Adjustment procedures 6 Operating procedures 7 Cleaning and maintenance 8 Trouble shooting 9 Spare parts catalogue RETURN TO PM ...

Страница 3: ...HOYER FRUIT FEEDER 2000 FF711bA 1 1 Tetra Pak Hoyer Index 1 MACHINE IDENTIFICATION DATA 1 1 Introduction 1 2 1 2 Identification plate 1 2 1 3 Service centres 1 3 RETURN TO PM ...

Страница 4: ... asitisindispensable fortheinstallation checking and maintenance operations required to keep yourmachineinperfectworkingorder Wewillbepleasedtoreceiveyoursuggestions should you find that any explanation has been omittedorisnotexhaustive Wewilltakethem into the gratest consideration in an effort to improvethemanual For mantenance and overhaul operations not covered by this manual and for all techni...

Страница 5: ...nce c o Tetra Laval Service SARL R C S Versailles B403 276 223 P O Box 56 F 78340 Les Clayes Sous Bois France Phone 33 1 30818184 Fax 33 1 30818120 Att Mr Michel Viglietta Tetra Pak Hoyer Service 3rd Floor Molace Building 2231 Pasong Tamo Street Makati Metro Manila Philippines Phone 63 2 8132848 Fax 63 2 8132866 Att Mr Niels Nordestgaard SOUTH AMERICA Tetra Pak Hoyer Industria e Comércio Ltda Rua ...

Страница 6: ...B 2 1 Tetra Pak Hoyer Index 2 GENERAL 2 1 Declaration of confirmity 2 2 2 2 Preliminary observations 2 2 2 3 General safety precautions 2 2 2 4 Warning and special notices 2 3 2 5 Environmental working restrictions 2 3 RETURN TO PM ...

Страница 7: ...During the warranty period any repair work not authorised by Tetra Pak Hoyer will automatically invalidate the warranty 2 2 Preliminary observations 2 3 General safety precautions THESE SAFETY PRECAUTIONS HAVE BEEN DRAWN UP IN YOUR INTERESTS Follow the guidelines strictly in order to reduce the risk of accident both to you and to others Do NOT attempt to move install or operate the machine without...

Страница 8: ...safety switches or make them inoperative The safety of machines used in conjunction with the machine described in this manual if not supplied directly by Tetra Pak Hoyer S p A is the customer s responsibility The pressure speed temperature and voltage limits as well as all other indications given are indispensable for the correct running of the machine and must always be observed by the customer F...

Страница 9: ...R 2000 FF711BC 3 1 Tetra Pak Hoyer Index 3 DESCRIPTION OF THE MACHINE AND TECHNICAL SPECIFICATIONS 3 1 Description of the machine 3 2 3 2 Operation 3 3 3 3 Technical specification 3 4 3 4 Control panel 3 5 RETURN TO PM ...

Страница 10: ...mp also serves a function as a separating seal between the pressurised ice cream line and the external environment so as to allow a one way flow of ingredients from the secondary hopper to the ice cream 3 An in line mixer Pos 3 Fig 3 1 consisting of a shaft with angled blades positioned inside the section of pipe downstream of the pump unit This unit serves to provide intensive mixing of the produ...

Страница 11: ...panel As a consequence the flow rate of ingredients can also be continually varied From the secondary hopper the ingredients are Fig 3 2 3 2 Operation fed under gravity towards the inlet port of the vane pump Pos 5 Fig 3 2 located on the bottom of the secondary hopper They are then fed into the cavity created between two adjacent vanes as a result of the special profile of the eccentric guide Duri...

Страница 12: ...et weight 190 Kg Pipe diameter In clamp 2 Out clamp 2 Capacity the flow of ice cream with standard feeder is 300 2000 l h 80 528 US Gals h For ingredient capacity see paragraphs 4 4 and 5 2 Dimensions A length 932 mm B width 720 mm C height 1291 mm No Operators 1 Equivalent A Weighted Sound Pressure Level at 1 metre 67 5 dBA Max Instantaneous C Weighted Sound Pressure Level in the Workplace less t...

Страница 13: ...ometer to regulate speed of screw feeder unit 9RP8 6 Slow agitator and vane pump start button 19SB7 7 Slow agitator and vane pump stop button 19SB8 8 Potenziometro per la regolazione della velocità della pompa a lamelle 10RP8 9 Washing cycle selector switch 18SA4 10 Emergency stop button 15SB13 Fig 3 4 3 4 Control panel 1 5 8 10 2 3 4 6 7 9 RETURN TO PM ...

Страница 14: ... FEEDER 2000 FF711BD 4 1 Index Tetra Pak Hoyer 4 1 Unpacking and delivery checks 4 2 4 2 Transport and installation 4 2 4 3 Functional checks 4 4 4 4 Characteristics of ingredients 4 5 4 INSTALLATION RETURN TO PM ...

Страница 15: ...ansport and installation As the machine is mounted on wheels Pos 1 Fig 4 2 itcanbepusheddirectlybytheoperator as shown inFig 4 2 Alternatively the machine may be moved by meansofaforklifttruck Takecaretoposition theforksundertheadhesivearrowsonthemachine frame as shown inFig 4 3 2 1 d Check that the contents of the crate correspond to the description given in the shipping documents e Check that al...

Страница 16: ...at the place of production and check the nameplate data to ensure that the machine is compatible with the electrical power supply Pos A Fig 4 4 b Connect the ice cream inlet and outlet pipes to the pump body Pos B Fig 4 4 c Connect the electrical cable 3 phases earth by means of a wall mounted switch fitted with a fuse Fig 4 4 ATTENTION L interruttore differenziale di protezione deve essere di cla...

Страница 17: ...motor Press the luminous button Pos 6 Fig 4 5 Fig 4 6 Fig 4 5 4 3 Functionalchecks to start the motors Lift the secondary hopper lid Pos 3 Fig 4 7 and check that the vanes turn anticlockwise Pos 4 Fig 4 7 Check by viewing from above that the in line mixer turns anticlockwise Pos 5 Fig 4 7 To carry out this check disconnect the 2 to 1 1 2 reducer Be particularly careful not to crush parts of your b...

Страница 18: ...cous product Liquids or products with low viscosity e g jam fruit juice with whole pieces of fruit etc should not be used in the machine In these cases it is advisable to feed in the solid part using the FRUIT FEEDER 2000 and the liquid part using a volumetric dosing device for liquids installed before the in line mixer The machine is supplyed with two standard screw feeders Screw feeder code no 5...

Страница 19: ...HOYER FRUIT FEEDER 2000 FF711BE 5 1 Tetra Pak Hoyer Index 5 ADJUSTMENT PROCEDURES 5 1 Set up and adjustments 5 2 5 2 Ice creamsolildingredients 5 3 RETURN TO PM ...

Страница 20: ...3 Check that the safety grid is lowered into its safetyposition 4 Start the screw feeder by pressing button 18SB10 Pos 3 Fig 3 4 Fig 5 2 thefillermachineice creaminletpipetotheoutlet connectoronthein linemixer Part 2 Fig 5 1 Toconnecttwofreezersatthesametime connecta Yfitting Part 3 Fig 5 1 to the pump unit inlet connector 5 Measuretheflowrateoverareasonableperiod of time and check that it corresp...

Страница 21: ... 8 3 7 0 5 4 3 6 0 6 7 7 8 8 4 1 0 1 0 4 1 1 7 6 2 1 0 5 7 2 7 2 7 0 4 3 4 5 9 7 6 5 1 8 0 5 9 6 8 0 1 2 2 2 1 8 5 3 1 0 0 8 0 9 2 4 3 4 9 7 5 4 2 7 9 6 8 4 1 0 1 8 5 1 1 3 0 3 1 8 4 4 1 0 5 8 8 0 3 2 6 4 5 1 6 9 6 7 3 2 9 7 7 0 1 1 3 2 1 5 8 3 1 9 3 5 1 0 0 9 6 2 3 9 8 4 2 5 6 5 1 8 7 7 9 0 4 1 1 3 0 3 1 6 6 4 1 9 2 6 1 0 5 9 4 4 3 6 1 5 8 8 6 0 6 8 2 3 0 1 4 0 2 1 6 7 3 1 8 4 5 1 0 0 0 1 2 6 3 3...

Страница 22: ...ingredients is 10 and the production output is 1000 l h 100 overrun approximately 905 gr min of solid ingredientsmustbefedfromthesecondaryhopper FNOTE with a 70 overrun multiply 905 gr min by the corresponding coefficient in this case 1 18 to obtain1068gr min RETURN TO PM ...

Страница 23: ...HOYER FRUIT FEEDER 2000 FF711BF 6 1 Tetra Pak Hoyer Index 6 OPERATING PROCEDURES 6 1 Preliminarychecks 6 2 6 2 Start up 6 2 6 3 Productioncycle 6 3 6 4 Shutdown 6 3 RETURN TO PM ...

Страница 24: ...thefreezer To keepproductionlossesdowntoaminimum wait untiltheice creamleavingtheextrusionpipehas reachedthedesiredconsistencybeforestarting the other motors of the FF 2000 6 2 Start up themainhoppergridandthesecondaryhopper lidmustremainintheirsafetypositionsatalltimes whenthemachineisconnectedtotheelectrical powersupply DAMAGE TO THE MACHINE a If the ingredients stop the slow agitator and or the...

Страница 25: ...eed of the screw feeder Fig 6 2 Fig 6 1 1 5 8 9 2 3 4 6 7 Thetwocontrolsworkindependently sobothmust be used to obtain the correct settings Thesearetwowaystoincreasethequantityoffruit intheice cream Turn the potentiometer Part 8 Fig 6 1 clockwise to increase the speed of the main motor Turn the potentiometer Part 5 Fig 6 1 clockwise to increase the speed of the screw feeder Therearetwowaystoreduce...

Страница 26: ...period of disuse 7 2 7 2 2 Daily 7 3 7 2 3 Monthly 7 3 7 2 4 Before extended period of disuse 7 4 7 2 5 C I P washing 7 5 7 3 Mechanicalmaintenance 7 6 7 3 1 Slowagitatordriveunit 7 6 7 3 2 Screwfeederdriveunit 7 6 7 3 3 Mixerdriveunit 7 7 7 3 4 Vanepump 7 8 7 4 Maintenanceofelectricalsystem 7 8 7 5 Lubrificant oil chart for Fruit Feeder 2000 7 8 RETURN TO PM ...

Страница 27: ...emovealltraceofdirt d Descalerwash Useanacid base lowviscosity descaler containing a mixture of wetting and emulsifyngagents Theconcentrationrequired varies from 2 to 3 The recommended minimumcontacttimeisbetween15 20minutes e Rinsewithwater f Disinfectant wash Use a suitable disinfectant dilutedinwater The concentration required varies from 1 to 1 2 Therecommendedminimumcontacttime is between 15 ...

Страница 28: ...safety grid Part 2 Fig 7 2 move the rod Part 3 at the same time to pour the washing solution bythesmallquantities insideof the primary hopper In this way washes the agitator Part 4 Fig 7 2 and the screw feeder Part 3 Fig 7 1 materials required water detergent disinfectant 7 2 3 Monthly Checktheoillevelinthereductiongears material required IP Mellana 320 oil Check the screw feeder transmission chai...

Страница 29: ...ngpipetothepumpinlet Part 5 7 2 4 Before extended period of disuse Washanddrythevariouscomponents lubricate them especiallythegaskets withvaselineand reassemblethem Fig 7 3 e proceed with the washing Materials required water detergent disinfectant Lubricate the gaskets after drying the various components lubricate them with neutral vaseline beforereassembling Material required vaseline Materials r...

Страница 30: ...i D 7 5 1 U S b a l o c E l e k n e H 1 2 4 N 3 P 6 1 2 1 0 7 5 6 5 1 e l c y c e r t a e s n i R r e t a W 0 0 1 0 2 5 y a w a w o r h t h s a w r e l a c s e D r e v e L y e s r e v i D 5 7 4 U S b a l o c E l e k n e H A l a i z e p S 4 E P 3 P 1 5 0 0 7 0 6 0 1 e l c y c e r t a e s n i R r e t a W 0 0 1 0 2 5 y a w a w o r h t h s a w t n a t c e f n i s i D r e v e L y e s r e v i D 0 3 3 U ...

Страница 31: ...7 4 and the gaskets Part 12 Fig 7 4 Reassemblecarefullyinthereverseorder Check that the shaft and the bearings are not loose intheirhousings 7 3 2 Screw feeder drive unit If the screw feeder runs noisily take out the screw Part 1 Fig 7 5 open the door Part 2 Fig 7 5 and remove the screw feeder Part 3 Fig 7 5 Take off the casing Part 4 Fig 7 4 and the transmission chain Part 5 Fig 7 5 and take out ...

Страница 32: ...ake off the bushing Part 4 Fig 7 6 and remove the gaskets Part 3 Fig 7 6 Checktheconditionofthebushingandthegaskets and if necessary replace Remove the casing and release the shaft Part 9 Fig 7 6 from the reducer Part 7 Fig 7 6 Dismantle the support Part 6 Fig 7 6 pull out the shaft Part 9 Fig 7 6 and replace the seal Part 8 Fig 7 6 Reassemblecarefullyinthereverseorder RETURN TO PM ...

Страница 33: ...he vane Part 4 Fig 7 7 Theelectricalsystemisdesignedandbuilttoprovide thegreatestpossibleprotectionforthecomponents ofthefruitfeeder Whenamotorstopsduetooverloading thegeneral alarmlampHL2lightsuptoindicatethattheoverload cutouthastripped Appliance Oiltype Density Viscosity Flash Freezing at15 C at50 C point point Kg m3 E C C Gear motor Mobil Gear 629 890 11 3 228 24 Chain Suniso3G 914 2 7 176 40 ...

Страница 34: ...HOYER FRUIT FEEDER 2000 FF711BH 8 1 Tetra Pak Hoyer Index 8 TROUBLE SHOOTING 8 1 Trouble shooting 8 2 RETURN TO PM ...

Страница 35: ...eleased One or more automatic switches QF 1 2 3 are open One or more automatic switches are broken Emergency stop button has not been released Automatic switch open Microswitch broken Screw feeder pin not fixed properly Grid open Inverter card broken or incorrectly adjusted Bearings seized Replace Turn main switch in 1 position Replace Reset switch Check and if necessary replace Find fault and res...

Страница 36: ...ic switch open Reduction gear broken Coupling between motor and reduction gear worn Bearings seized Emergency stop button has not been released Automatic switch open Vanes locked Inverter card to be controlled Reset Reset switch Replace Replace Seemechanicalmaintenance Reset Reset witch Seemechanicalmaintenance See specific manual RETURN TO PM ...

Страница 37: ...DER 2000 Tetra Pak Hoyer FF903BI 9 1 Contents 9 4 9 2 9 5 9 3 9 SPARE PARTS Fig 9 1 Lay out 9 1 Fig 9 2 Frame unit 9 2 Fig 9 3 Loading unit 9 4 Fig 9 4 Pump unit 9 6 Fig 9 5 Mixer unit 9 8 Fig 9 1 Lay out RETURN TO PM ...

Страница 38: ...7 O ring3500 2 6 12030001 Electricalpanelbox 1 7 540501039 Electricalcontrolpanel 1 8 540501038 Electricalcontrolpanelspacer 1 9 12030048 Microswitchsignalcablecovering 1 10 12030067 Electricalcontrolpaneldrilling 1 11 336067012 O ring2050 1 12 12030007 RHpanel 1 13 540501006 Centringpin 4 14 12030003 Plate 1 15 336054068 FixedwheelDM125 2 16 015062955 Fan 1 LAY OUT TABLE RETURN TO PM ...

Страница 39: ...Tetra Pak Hoyer FF903BI 9 3 3 3 15 15 1 2 10 7 6 12 13 14 5 8 5 4 4 13 13 16 11 9 Fig 9 2 FRAME UNIT LAY OUT LIST RETURN TO PM ...

Страница 40: ...540500056 Agitatorbushing 2 20 540501026 Slowagitator 1 21 540501058 Mixerheadstock 1 22 014040428 MotorST804P0 75HPB14 1 23 336001520 Bearing6003 2RSSKF 4 24 540500080 Agitatorflange 1 25 336069720 Gasket 2 26 326019017 Snap ring E17 7435 2 27 540500083 Flangespacer 1 28 326019135 Snap ring I35 7437 1 29 336071121 Corteco1735 7 2 30 540501044 Agitatorpinion 1 31 336017019 Chain3 8 S Link336017025...

Страница 41: ...k Hoyer FF903BI 9 5 1 4 7 8 17 36 25 30 33 40 14 12 11 10 9 18 34 3 32 34 23 24 26 27 23 23 26 15 35 28 38 29 39 13 37 29 31 23 31 16 22 2 2 6 5 25 41 20 21 19 19 Fig 9 3 LOADING UNIT LAY OUT LIST RETURN TO PM ...

Страница 42: ...040428 Motor ST80 4p 0 75 kW B14 1 5 12030054 Pumphousingvane 1 6 540501213 Rotor 1 7 540501208 Vane 1 8 540501209 Vane 1 9 540501210 Vane 1 10 336067183 O ring185 1 11 540501212 Vanepumpcover 1 12 336067095 O ring147 2 13 12030028 Pumpshaft 1 14 Washer 1 15 12030029 Motorcouplingflange 1 16 17000005 ReductiongearMVF49 FR1 24PAM80B 1 LAY OUT TABLE RETURN TO PM ...

Страница 43: ...Tetra Pak Hoyer FF903BI 9 7 2 5 3 6 7 8 9 10 11 14 15 13 12 12 1 16 4 Fig 9 4 PUMP UNIT LAY OUT LIST RETURN TO PM ...

Страница 44: ...cer 1 6 016060219 A304clamp 3 7 018020583 Clampgasket2 2 8 12030069 Collector 1 9 17000004 Reductiongear 1 10 540501074 Mixer 1 11 336067012 O ring2050 4 12 014940024 Motor 1 13 336067043 O ring128 2 14 540501069 Agitatorsleevebushing 1 15 12030044 Shaft 1 16 12030068 Casing 1 17 336071160 Corteco2047 7typesealring 1 18 12030045 Sleeve 1 19 12030065 Support 1 20 540501035 Washer 1 LAY OUT TABLE RE...

Страница 45: ...Tetra Pak Hoyer FF903BI 9 9 17 7 6 14 8 6 15 18 13 13 16 10 11 11 11 11 3 2 4 6 7 1 19 9 12 20 5 Fig 9 5 MIXER UNIT LAY OUT LIST RETURN TO PM ...

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