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Page 2 of 52 

 

THIS MANUAL IS THE PROPERTY OF

 

TECHNOGEL SpA

 

ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN

 

2

 

INDEX 

 

GENERAL WARNINGS AND STANDARDS 

TECHNICAL FEATURES AND DATA 

INSTALLATION 

FUNCTIONING AND USE 

USER INSTRUCTIONS 

ROUTINE AND EXTRAORDINARY MAINTENANCE 

DIAGNOSIS 

ATTACHED DOCUMENTATION 

 
 
 
 
 
 
 
 

1 - GENERAL WARNINGS 

 

1.1 

INTRODUCTION 

The machine described in this manual is intended for professional use and must not be considered 
as a household appliance: therefore, personnel in charge must be adequately trained. 

Read  the  entire  instructions  manual  before  operating  on  the  machine,  in  order  to 

protect  the  operator  and 

avoid damaging the machine

This manual must be fully integral and legible. All operators in charge of using the machine, the maintenance 
or adjustment manager must know its location and be able to consult it at any moment. 
TECHNLOGEL SpA reserves all reproduction rights for this manual. 
This manual cannot be transferred to third party without TECHNOGEL SpA written authorisation. 
The text cannot be used in other print-outs without TECHNOGEL SpA written authorisation. 
The description and illustrations in this manual are not binding. 
TECHNOGEL SpA reserves the right to make any changes it considers opportune. 
 

THIS MANUAL IS THE PROPERTY OF TECHNOGEL SpA 

ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN 

 
This manual was edited in accordance with Machinery Directive 2006/42/EC requirements. 
 
 

1.2 

METHODS OF CONSULTATION OF THE MANUAL 

1.2.1 

Structure of the manual 

The  manual  is  divided  into  chapters  gathering  all  the  necessary  information  for  using  the  machine  without 
risks. 
Each chapter is divided into paragraphs containing essential points. Each paragraph may have clarifications 
entitled with a subtitle and a description. 
 

Содержание Mixpasto 120

Страница 1: ...N PARTIAL ARE FORBIDDEN 1 CODE xxxxxxxx EN USE AND MAINTENANCE INSTRUCTIONS Model MIXPASTO 60 120 Serial No 00 Year of manufacture 2013 Conformity TECHNOGEL SpA Via Boschetti n 51 24050 GRASSOBIO BG I...

Страница 2: ...ment manager must know its location and be able to consult it at any moment TECHNLOGEL SpA reserves all reproduction rights for this manual This manual cannot be transferred to third party without TEC...

Страница 3: ...hese parts are covered by the warranty TECNOGEL SpA will repair or replace the part only after having checked it with the distributor from whom the machine was purchased TECHNOGEL SpA considers itself...

Страница 4: ...y valves etc provided by the legislation in force in the country of installation tools and consumption materials required for assembly and installation materials tools and equipment required for any m...

Страница 5: ...The machine heats the product through the circulation of a water and glycol mix heated at an adequate temperature in a copper coil wrapped on the tank s outer surface Cooling is through the circulati...

Страница 6: ...9 C 29 C Cycle time with full load Tab 2 1 The value is subject to changes based on the type of processed mix the volume the surrounding conditions etc Electrical system MIXPASTO 60 Power circuit 220...

Страница 7: ...eed 70 db A 2 5 ADMITTED ENVIRONMENTAL CONDITIONS Install the machine in closed premises with adequate micro climate for the presence of operators and product processing Avoid atmospheres polluted by...

Страница 8: ...to the transport mean WARNING The machine container must be protected during machine transport against atmospheric agents using protective nylon to prevent water infiltrations and deposits on the ele...

Страница 9: ...emove the packaging as follows MIXPASTO 60 GROSS WEIGHT KG 300 A 650 mm B 1250 mm C 1600 mm MIXPASTO 120 GROSS WEIGHT KG 375 A 900 mm B 1250 mm C 1600 mm Remove all wooden side and top panels from the...

Страница 10: ...e crate bottom lower the lift and deposit the machine on the ground The machine can be moved by holding it from the specific handles THE TYPE OF WOOD USED FOR THE PACKAGING CRATE IS NATURAL FIR WITHOU...

Страница 11: ...nt damages Properly lift the machine from the base platform and use suitable means to extract the latter Careful not to damage the power supply cable Avoid using ropes or chains that might damage the...

Страница 12: ...3 2a Fig 3 2b Connection to electric mains The power supply system must have a 5 pole socket for 3N three phase power supply for 400 V and at 4 poles 3F for 220 V voltages of approved type The current...

Страница 13: ...st be carried out by authorised personnel following the procedures approved by the public authority 3 6 1 Procedure for dismantling the machine Proceed as follows should it be necessary to dismantle t...

Страница 14: ...the operator to access it The operator has direct access to the machine START KEY Pressing this button switches on the machine placing it in STAND BY while awaiting further commands The pressed butto...

Страница 15: ...nteed temperature specifications 4 1 2 Operating phases The MIXPASTO 60 120 is intended for the pasteurisation of mixes for ice cream with heating and cooling cycles controlled by a micro processor pr...

Страница 16: ...n of the mix to be pasteurised the percentage of the dry part the density of the mix can influence the outcome of the cycle it must not however exceed the limit of 42 ATTENTION The machine must never...

Страница 17: ...the time in progress left and the set time right The stirrer speed can be increased or decreased with the LEFT ARROWS Pressing the REFRIGERATOR key opens a specific menu with the snow flake symbol The...

Страница 18: ...at 4 C CUSTOM Cycle the user can customise by selecting the temperature from 60 C to 90 C This cycle is required as some ingredients are sensitive to high temperatures The user can select the differen...

Страница 19: ...LATE C PROGRAM P1 PROGRAM P2 PROGRAM P3 PROGRAM Press ENTER to access the next menu for setting the special programs as required by the user see par 4 1 4 ECONOMY This program enables using the half t...

Страница 20: ...nu and press ENTER the next menu appears providing 5 rows see figure at side to each of which corresponds one of the special programs It is possible to customise one of the 5 programs indicated on scr...

Страница 21: ...e stirrer speed during the step in question Vary the speed expressed in rpm using the RIGHT ARROWS the program enables choosing the value from those pre set in the program Use the LEFT ARROW to select...

Страница 22: ...menu which provides 5 lines watch lateral picture in each of which correspond one of the special programs At this time select the voice CHOCOLATE C A time at menu Step p 4 1 4 and insert the next par...

Страница 23: ...xternal memory once out of the DATA menu and after functioning start The saved data is time temperature and other mix cycle data with a frequency of 2 minutes The downloaded file is called ci par txt...

Страница 24: ...TUP The intervention of a buzzer can be programmed when the set temperature is reached Select SETUP using the LEFT KEYS Press ENTER to access the BUZZER menu with the entries BEEPRI 1 and 2 setting of...

Страница 25: ...ore absolutely forbidden ATTENTION A different use to that stated in this manual is considered improper and therefore forbidden TECHNOGEL SpA declines any liability for a different use of the machine...

Страница 26: ...an environment that does not create risks for the operator while interacting with the machine 3 Prevent product pollution ice cream mix by the environment air or machine parts by running the machine...

Страница 27: ...ut if having to access the machine work area Clothing must be tight fitting Avoid wearing ties necklaces or belts that might get tangled in moving parts When required properly tie up hair to avoid it...

Страница 28: ...ce Danger of electrocution Attention disconnect voltage before opening the door Dangerous temperature Use adequate protections Tab 4 3 5 USER INSTRUCTIONS 5 1 COMMAND AND CONTROL DEVICES The controls...

Страница 29: ...par 4 1 5 4 2 Emergency stop In case dangerous situations for the operator or for any exposed person or for the machine occur during the work cycle the functioning cycle can be immediately stopped by...

Страница 30: ...h on the machine but leave the heaters to work for at least 30 minutes after having powered the machine green START button on Upon commissioning clean and sanitise the machine before product loading T...

Страница 31: ...centre for any materials or spare parts 6 2 1 Washing and sanitising of the machine Note wait for the tank to defrost the relative temperature is shown on the display before proceeding with the washi...

Страница 32: ...about 15 degrees and pull the lid frontally to extract the pins from the hinges Dismantle the tap loosen the locking ring nut and remove the complete unit Loosen the piston ring nut and extract it Loo...

Страница 33: ...keep the external surfaces clean washing and drying 6 2 3 Replacing the O Ring gaskets All O Ring gaskets that assure the seal and hygiene of the machine parts coming into contact with the worked pro...

Страница 34: ...fitting The liquid may be hot but not dangerous if it comes into contact with body parts Use adequate PPE and cloths to clean the leaks Contact the manufacturer s Technical Assistance to restore the...

Страница 35: ...rts inside the machine bodywork 6 2 5 Periodicity of maintenance operations ACTIVITY FREQUENCY OF MAINTENANCE Washing and sanitising At the end of every work cycle Before every period of inactivity of...

Страница 36: ...starts but almost immediately stops the display shows E06 P MAX Pressure switch intervention due to cooling water flow interruption Check water tap opening Check the water supply line is not obstructe...

Страница 37: ...nditions are reset 2 Faulty pressure switch functioning 1 Contact the Technical Assistance 2 Contact the Technical Assistance The following alarm appears on the display E05 T MAX Max heating temperatu...

Страница 38: ...the Technical Assistance The display shows the wording E15 TMAX R Exceeding of limit time for heating The machine does not lock only visual alarm present Check the stirrer speed in relation to the de...

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