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TECDrive TEC-3 User Guide Revision 1.20 

 

www.tecmotors.co.uk/tecdrive 

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10
 

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10.

 

Trouble Shooting 

10.1.

 

Fault Code Messages 

Fault 
Code

 

No.

 

Description

 

Suggested Remedy 



00 

No Fault 

Not required 



01 

Brake channel over current 

Check external brake resistor condition and connection wiring 



02 

Brake resistor overload 

The drive has tripped to prevent damage to the brake resistor 



03 

Output Over Current 

Instantaneous Over current on the drive output. Excess load or shock load on the motor. 
Note: Following a trip, the drive cannot be immediately reset. A delay time is inbuilt, which allows the 
power components of the drive time to recover to avoid damage. 



04 

Motor Thermal Overload (I2t) 

The drive has tripped after delivering >100% of value in P-08 for a period of time to prevent damage to 
the motor. 



05 

Power stage trip 

Check for short circuits on the motor and connection cable 



06 

Over voltage on DC bus 

Check the supply voltage is within the allowed tolerance for the drive. If the fault occurs on deceleration 
or stopping, increase the deceleration time in P-04 or install a suitable brake resistor and activate the 
dynamic braking function with P-34 



07 

Under voltage on DC bus 

The incoming supply voltage is too low. This trip occurs routinely when power is removed from the drive. 
If it occurs during running, check the incoming power supply voltage and all components in the power 
feed line to the drive. 



08 

Heatsink over temperature 

The drive is too hot. Check the ambient temperature around the drive is within the drive specification. 
Ensure sufficient cooling air is free to circulate around the drive.  
Increase the panel ventilation if required. Ensure sufficient cooling air can enter the drive, and that the 
bottom entry and top exit vents are not blocked or obstructed. 



09 

Under temperature 

Trip occurs when ambient temperature is less than -10°C.  Temperature must be raised over -10°C in 
order to start the drive. 



10 

Factory Default parameters loaded   



11 

External trip 

E-trip requested on digital input 3.  Normally closed contact has opened for some reason. If motor 
thermistor is connected check if the motor is too hot. 



12 

Optibus comms loss 

Check communication link between drive and external devices. Make sure each drive in the network has 
its unique address. 



13 

DC bus ripple too high 

Check incoming supply phases are all present and balanced 



14 

Input phase loss trip 

Check incoming power supply phases are present and balanced. 



15 

Output Over Current 

Check for short circuits on the motor and connection cable 
Note: Following a trip, the drive cannot be immediately reset. A delay time is inbuilt, which allows the 
power components of the drive time to recover to avoid damage. 



16 

Faulty thermistor on heatsink 

 



17 

Internal memory fault. (IO) 

Press the stop key. If the fault persists, consult you supplier. 



18 

4-20mA Signal Lost 

Check the analog input connection(s). 



19 

Internal memory fault. (DSP) 

Press the stop key. If the fault persists, consult you supplier. 



21 

Motor PTC thermistor trip  

Connected motor thermistor over temperature, check wiring connections and motor 



22 

Cooling Fan Fault (IP66 only) 

Check / replace the cooling fan 



23 

Drive internal temperature too high  Drive ambient temperature too high, check adequate cooling air is provided 



26 

Output Fault 

Indicates a fault on the output of the drive, such as one phase missing, motor phase currents not 
balanced. Check the motor and connections. 



40 

Autotune Fault 

The motor parameters measured through the autotune are not correct. 
Check the motor cable and connections for continuity 
Check all three phases of the motor are present and balanced 



41 



42 



43 



44 



50 

Modbus comms loss fault 

Check the incoming Modbus RTU connection cable 
Check that at least one register is being polled cyclically within the timeout limit set in P-36 Index 3 



51 

CANopen comms loss trip 

Check the incoming CAN connection cable 
Check that cyclic communications take place within the timeout limit set in P-36 Index 3 

 



 

 82-E3MAN-IN_V1.20 

Содержание TECDrive TEC -3-120070-101 Series

Страница 1: ...uide Revision 1 20 www tecmotors co uk tecdrive 1 1 Quick Start Up TECDrive User Guide IP20 IP66 NEMA 4X AC Variable Speed Drive 0 37 22kW 0 5 30HP 110 480V Distributed by TEC Electric Motors www tecm...

Страница 2: ...TECDrive TEC 3 User Guide Revision 1 20 2 www tecmotors co uk tecdrive 1 Quick Start Up Di and Operating Instructions...

Страница 3: ...ions 14 4 9 Motor Thermal overload Protection 15 4 10 EMC Compliant Installation 15 4 11 Optional Brake Resistor 15 5 Operation 16 5 1 Managing the Keypad 16 5 2 Operating Displays 16 5 3 Changing Par...

Страница 4: ...g from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installatio...

Страница 5: ...normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Do not carry out any work on the...

Страница 6: ...before connecting the supply 9 5 EMC Filter Disconnect 28 7 Check the supply cable and motor cable for faults or short circuits 8 Route the cables 9 Check that the intended motor is suitable for use...

Страница 7: ...to Stop Connect a potentiometer 5k 10k between terminals 5 6 and 7 as shown o Adjust the potentiometer to vary the speed from P 02 0Hz default to P 01 50 60 Hz default Quick Start IP66 Switched Switc...

Страница 8: ...1 0 75 1 4 3 1 TEC 3 120070 1F1 TEC 3 120070 101 1 5 2 7 1 TEC 3 220070 1F4 TEC 3 220070 104 1 5 2 7 2 TEC 3 220105 1F4 TEC 3 220105 104 2 2 3 10 5 2 N A TEC 3 320153 104 4 0 5 15 3 3 200 240V 10 3Pha...

Страница 9: ...e suitable for use in pollution degree 1 environments according to IEC 664 1 For pollution degree 2 or higher environments drives should be mounted in a suitable control cabinet with sufficient ingres...

Страница 10: ...section 9 1 The drive must be mounted vertically on a suitable flat surface The minimum mounting clearances as shown in the table below must be observed The mounting site and chosen mountings should b...

Страница 11: ...nduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC Not intended for installation using rigid conduit system Power Isolator Lock Off On the...

Страница 12: ...d must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connectio...

Страница 13: ...mended to be installed in the supply line for drives where any of the following conditions occur o The incoming supply impedance is low or the fault level short circuit current is high o The supply is...

Страница 14: ...STOP Run in Hand 0 4 Run in Hand Speed controlled from the Local POT Run in Auto 0 Speed controlled using Analog input 2 e g from PLC with 4 20mA signal Run in Speed Control STOP Run in PI Control 5 1...

Страница 15: ...ry Supply Cable Type Motor Cable Type Control Cables Maximum Permissible Motor Cable Length C16 Shielded1 Shielded1 5 Shielded4 1M 5M7 C2 Shielded2 Shielded1 5 5M 25M7 C3 Unshielded3 Shielded2 25M 100...

Страница 16: ...nds Press and hold the Navigate key 2 seconds To reset parameter values to their factory default settings press and hold Up Down and Stop buttons for 2 seconds The display will show Drive is enabled r...

Страница 17: ...from the motor nameplate enables the slip compensation function and the TECDrive display will now show motor speed in RPM All speed related parameters such as Minimum and Maximum Speed Preset Speeds e...

Страница 18: ...ncy 4 32 8 kHz Sets maximum effective switching frequency of the drive If rEd is displayed when the parameter is viewed the switching frequency has been reduced to the level in P00 32 due to excessive...

Страница 19: ...Power On or Reset the drive will automatically start if Digital Input 1 is closed To Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The numbers of restart att...

Страница 20: ...mmunication An suffix means that the drive will coast stop output immediately disabled but will not trip P 37 Access Code Definition 0 9999 101 Defines the access code which must be entered in P 14 to...

Страница 21: ...3 Advanced Parameters Par Description Minimum Maximum Default Units P 51 Motor Control Mode 0 5 0 0 Vector speed control mode 1 V f mode 2 PM motor vector speed control 3 BLDC motor vector speed contr...

Страница 22: ...cess data output outgoing process data TX PDO1 for CANopen PO1 PO2 PO3 PO4 P00 23 Accumulated time with heatsink 85 C Hours Total accumulated hours and minutes of operation above heatsink temp of 85 C...

Страница 23: ...T STOP P 24 When both inputs are active simultaneously the drive stops using Fast Stop Ramp Time P 24 E TRIP External Trip input which must be Normally Closed When the input opens the drive trips show...

Страница 24: ...ntrol Mode P 12 3 4 7 8 or 9 P 15 DI1 DI2 DI3 AI2 DI4 AI1 Diagram 0 1 0 1 0 1 0 1 0 STOP ENABLE FB REF Fieldbus Speed Reference Modbus RTU CAN Master Slave defined by P 12 14 1 STOP ENABLE PI Speed Re...

Страница 25: ...emperature U t Drive Under Temperature Th FLt Faulty Thermistor on Heat sink E trip External Trip 4 20 F 4 20mA fault Ph Ib Phase Imbalance P Loss Input Phase Loss Trip SC trp Communications Loss Trip...

Страница 26: ...gh Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W Modbus Speed reference setpoint 0 5000 Setpo...

Страница 27: ...8 15 3 25 200 240 10 V 3 Phase Input 3 Phase Output 1 0 37 0 5 3 4 6 6 8 8 2 3 1 0 75 1 5 6 10 10 8 8 4 3 1 1 5 2 9 5 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2 2 2 3 12 1 16 17 5 8 8 10 5 50 3 4 5 20...

Страница 28: ...cording to section 4 3 Suitable Power and motor cables should be selected according to the data shown in section 9 2 and the National Electrical Code or other applicable local codes Motor Cable 75 C C...

Страница 29: ...sed over 10 C in order to start the drive 10 Factory Default parameters loaded 11 External trip E trip requested on digital input 3 Normally closed contact has opened for some reason If motor thermist...

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