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409-10204 

Rev G 

14 

of 23 

4.5.

 

Adjusting the Motor Speed 

The speed of the motor is adjusted using the Decrease Speed and Increase Speed buttons on the membrane 
keypad (see Figure 9). The Decrease and Increase buttons are used to adjust the motor speed for Full-Cycle 
mode and for Jog mode. The speed setting in Full-Cycle mode is independent from the speed setting used in 
the Jog mode. Both speed settings are retained in memory by the CPU / motor controller. During Full-Cycle 
mode the last set motor speed is on the display. When the Jog button is pressed, the display will change to 
show the last set Jog mode speed. The Jog mode speed will continue to be displayed until the footswitch is 
pressed to change to Full-Cycle mode. 

In Full Cycle mode, a single “>” shown on the display indicates the motor speed is set for 60% of the maximum 

operating speed value. Each additional “>” on the display increases the motor speed by 8%.

 In Jog mode, a 

single “>,” shown on the

 display indicates the motor speed is set for 10% of the maximum operating speed 

value: each additional “>” shown increases the motor speed by 10%.

 

4.6.

 

Crimp Height Adjustment 

Refer to the instructions provided with the applicator to perform this adjustment. Refer to paragraph 6.3. for 
procedures to adjust the crimp height using the machine precision adjustment feature. 

4.7.

 

End-Feed/Side-Feed Applicator Conversion 

When changing from an end-feed applicator to a side-feed applicator (or from a side-feed applicator to an end- 
feed applicator), the reel support assembly must be moved to the opposite side of the machine. With the 
terminal reel removed, lift and rotate the reel support bar to the opposite side of the machine. Mount the 
terminal reel on the reel support and load the terminal strip into the applicator. Remove the metal terminal lead-
in and thumbscrews and move to the opposite side of the machine. Move the machine lubricator bowl to the 
opposite side of the machine as required. 

NOTE 

Lubricator Bowl Assembly PN 354550-3 is an optional accessory. When using an Ocean Side-Feed or End-Feed applicator, 
the lubricator assembly art numbers are 2119955-1 and 2119955-2, respectively. 

5.

 

PREVENTIVE MAINTENANCE 

Preventive maintenance will keep the machine in good working order and ensure maximum reliability and 
service from all of its components. 

DANGER 

To avoid personal injury, electrical and pneumatic power must be DISCONNECTED at the source prior to maintenance. 

DANGER 

The CPU/motor controller assembly contains a high voltage which remains for a short period of time, even after power has 
been removed. Disconnect the electrical power source and wait several minutes before removing the screws to access the 
CPU/motor controller assembly. 

NOTE 

A monthly mandatory safety check includes checking that opening the guard door during a cycle shuts down the machine and 
prevents the terminator from cycling until the guard door is closed. 

5.1.

 

Cleaning 

Clean any debris from the applicator area daily. 

DANGER 

Compressed air used for cleaning must be reduced to less than 207 kPa [30 psi] and effective chip guarding and personal 
protective equipment (including eye protection) must be used. 

If an air-feed assembly is installed, check and replace the air filter element if necessary. 

Wipe off the guards with a clean soft cloth. 

CAUTION 

DO NOT USE ANY SOLVENT TO CLEAN THE GUARDS. Solvent could damage the guards. 

Содержание AMP 3K/40

Страница 1: ...ns Affecting Placement of Bench Machines Figure 8 10 4 OPERATION 11 4 1 Control Panel Operation 11 4 2 Applicator Installation 11 4 3 Setup 13 4 4 Mode Selection and Operation 13 4 5 Adjusting the Mot...

Страница 2: ...nt Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL FREE 1 800 522 6752 CONTINENTAL UNITED STATE...

Страница 3: ...and adjustment The specifications and requirements for the AMP 3K 40 and AMP 5K 40 CE Terminating Machines are as listed below Deflection 0 13 mm 0046 in Maximum per 4 448 Newtons 1 000 lb Crimp Forc...

Страница 4: ...ights special or important information Always wear approved eye protection while operating the equipment Always wear approved hearing protection while operating the equipment Use caution working with...

Страница 5: ...es 30 mm 1 1 8 in Stroke Machines 1 1 8 in Stroke Applicator for Model K Terminating Machine Pre Feed 690602 6 Post Feed 690501 4 1 5 8 in Stroke Applicator for Model T and Model G Terminating Machine...

Страница 6: ...nstallation and removal of the applicator See Figure 5 4 The crimp height adjustment group uses an eccentric located in the ram linkage along with detented stops in the mechanism to adjust the crimp h...

Страница 7: ...409 10204 Rev G 7 of 23 Figure 5...

Страница 8: ...h circuit breaker connects ac power to the control system The CPU motor controller and safety circuit are located in the electrical control box 2 3 Machine Guard A guard is installed to provide protec...

Страница 9: ...ating location Insert the reel support post into the appropriate hole on top of the machine until the roll pin engages a groove in the machine frame Figure 7 Attach the terminal strip guide included w...

Страница 10: ...comfort and convenience This height allows the operator to rest both feet on the floor thereby providing for the shifting of weight and leg position Machine Mounting and Location on Bench The machine...

Страница 11: ...in Figure 9 The control panel will be used to set up and operate the machine see paragraph 4 3 and paragraph 4 4 4 2 Applicator Installation Install the proper applicator in the quick change mounting...

Страница 12: ...eel flanges 10 Close the guard NOTE The guard door must be closed in order to operate the machine See paragraph 4 4 C Speed Indication Guard Status Machine Status Error Code Error Reset Batch Count Co...

Страница 13: ...until the Jog button is released or the crankshaft completes the cycle If the Jog button is released in mid cycle and pressed again the crankshaft will continue to rotate in the forward direction at...

Страница 14: ...reel removed lift and rotate the reel support bar to the opposite side of the machine Mount the terminal reel on the reel support and load the terminal strip into the applicator Remove the metal term...

Страница 15: ...igure 10 the left side of the ram assembly the right side of the ram assembly the left side of the frame just behind the ram assembly at two places and NOTE Give one pump of grease while the ram is ne...

Страница 16: ...the end of the motor SHUT HEIGHT GAGE PN MACHINE PART NUMBERS SHUT HEIGHT DIMENSIONS APPLICATOR TYPE 679655 2 2161400 2161500 135 79 mm 0 025 5 346 0010 in TE Type Figure 11 6 2 Shut Height Adjustment...

Страница 17: ...e the ram post adaptor Re tighten the screws 3 Repeat Steps 1 and 2 as necessary until the proper shut height is attained NOTE The miniature applicator is an integrated assembly consisting of upper to...

Страница 18: ...ment lever in either direction will change the crimp height by approximately 0 013 mm 0005 in per step 5 Repeat Steps 3 and 4 until the appropriate crimp height is obtained CAUTION To avoid damaging t...

Страница 19: ...ed to align slot with crimp area of the applicator 3 Tighten the screws 7 MACHINE OPTIONS AND INSTALLATION OF THE AIR FEED VALVE ASSEMBLY The following machine options are available for the AMP 3K and...

Страница 20: ...ble ports see Figure 15 13 Make sure slide valve is off pulled away from filter 14 Attach air supply hose to air valve assembly 15 To turn air on slide valve towards filter to turn air off slide valve...

Страница 21: ...The guard interlock is open E003 The insert interlock is open E004 The safety circuit is not operational E005 Control panel is not communicating with the CPU board E020 Movement of the TDC switch was...

Страница 22: ...re listed in Figure 18 along with corresponding input description A solid dot indicates the input is on A hollow dot indicates the input is off Press Error Reset to exit the diagnostic mode Input Iden...

Страница 23: ...rvice 12 RoHS INFORMATION Information on the presence and location of any substances subject to RoHS Restriction on Hazardous Substances can be found at the following website http www tycoelectronics...

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