409-10204
Rev G
13
of 23
4.3.
Setup
Install a miniature applicator and terminals according to paragraph 4.2.
1. Turn on the main power using the switch located on the front of the control panel.
2. Be sure the guard is closed.
3. Jog the machine (as described in paragraph 4.3.B.) through a complete crimp cycle.
NOTE
Machine should be able to jog through the terminal and wire at maximum jog speed to determine crimp capacity.
4. Inspect the crimped terminal to verify that the terminal is being positioned properly within the
applicator.
5. Correct for any positioning errors according to the applicator instruction sheet, and repeat Steps 2
and 3 until a terminal is properly positioned.
6. Place a prepared wire in the crimp area and press the foot switch.
7. Inspect the completed crimp and make adjustments as necessary.
4.4.
Mode Selection and Operation
The two basic modes of operation for these machines include: Full-Cycle, and Jog.
Full-Cycle Mode
(Figure 9)
Depressing the footswitch (with the guard closed) causes the crankshaft to be rotated (at a speed defined
by the speed control buttons), through a complete revolution. This completes one full machine cycle.
Jog Mode
(Figure 9)
Pressing the Jog button causes the crankshaft to be rotated at a reduced speed in the forward direction
until the Jog button is released or the crankshaft completes the cycle. If the Jog button is released in mid-
cycle and pressed again, the crankshaft will continue to rotate in the forward direction at the reduced
speed. If the machine does not complete the cycle, either adjust the speed control buttons (as described
below), or complete the cycle using the footswitch (at a speed determined by the speed control buttons)
after the Jog button has been pressed and released.
Holding the Jog button down for an extended period without completing the cycle will cause an error. To
clear the error, clear the problem area, and then press the Error Reset button. If the motor is stalled, it
may be necessary to manually cycle the machine to the home position. Refer to the CAUTION and
DANGER statements below for the proper manual cycling procedure.
CAUTION
While in the Jog mode, attempting to complete a crimp cycle with terminals and wire in the applicator may cause the motor to
stall. Although the machine can terminate some smaller terminals and wire, it may be necessary to turn “off" the machine and
manually cycle the machine to the home position. Manually cycle the machine by removing the power cord on the end of the
motor, engaging the hex key with a 6-mm hex wrench, and rotating the key to manually rotate the motor.
Be sure to remove the hex wrench and re-install the power cord before operating the machine. The machine will not run until
the power cord is in place. See Figure 3.
Содержание AMP 3K/40
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