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Torq-Tronics 2

® /

Owners Manual

13: Over Capacity Situations

Each Torq-Tronics 2 unit has a rated capacity that is easily visible on the front of

the unit near the transducer. Tools should be tested that are between 10% and

75% of the rated capacity for the unit.
Torq-Tronics 2 is a rugged and reliable unit. It is engineered to withstand over

capacity situations. However, when a unit has been stretched to 120% of rated

capacity a number of things happen. It is imperative to understand what has hap-

pened, and the impact it has on your test results.
Torq-Tronics 2 has been engineered to help support your workers and guide

them to do the right thing during the over capacity situation.
When the Torq-Tronics 2 is taken to 120% over capacity, the Torque Indicator

LED holds solid red and then begins a rapid flashing sequence.
Next the 6 digit middle line of the display displays the torque value that has taken

the unit into over-capacity.
The top line of the display now displays OV 120% capacity. You no longer see

the target torque range numbers.
Torq-Tronics 2 will continue to operate, however, the following changes occur:

13.1

OK/NG is no longer displayed.

13.2

Track mode is no longer operable.

13.3

The Torque Indicator LED continues the rapid flash sequence.

13.4

If the unit is turned off, the LED stops flashing, but returns as soon as power is restored.

13.5

If the memory function was set to ON during the over capacity event, overload infor-

mation is stored in memory.

13.6

Over capacity information is stored in a non-erasable memory location inside the unit.

It is stored in non-erasable memory whether the memory function was set to on or off.

Non-erasable memory cannot be erased.

13.7

If the unit memory was set to on and a worker tries to erase the memory in an effort to

stop the LED from flashing, the display shows the message ‘See Supervisor.’ This is a

safety precaution engineered in to the unit to give you more control over your processes.

13.8

If tests are continued on the unit after the over capacity event and prior to having the

overload flag reset, each test record will be tagged with an OVL in the test record. This

is another way of providing traceability so if you have errors you can catch them before

your customer does.

13.9

To See the Captured Overload Point of Torq-Tronics 2 process

Using a Hyper-terminal type program set for 4800 baud, 8 data bits and 1 stop bit,

Parity: None.
Type: O<enter>
The Torq-Tronics 2 will send, via the RS-232, a print string showing the captured over-

load (See Serial Command Appendix A, Print string command for format)

13.10 Clearing ‘Overload’ of Torq-Tronics 2 process

Using a Hyper-terminal type program set for 4800 baud, 8 data bits and 1 stop bit,

Parity: None.

13.10.1  Type: D<enter>
13.10.2  Then Type: Z <enter>
13.10.3  Then Type: D<enter>

Owners Manual

Torq-Tronics 2

Sturtevant Richmont

Direct: 1 847/455-8677

U.S. Toll-Free: 800/877-1347

www.srtorque.com

11/16/201

REV

. Document Page 17 of 39

Содержание Torq-Tronics 2

Страница 1: ...C o n t r o l o f Y o u r T o r q u e V e r i f i c a t i o n P r o g r a m N o w Owners Manual Torq Tronics 2 Sturtevant Richmont Direct 1 847 455 8677 Toll Free in the US 800 877 1347 www srtorque com Part Number 857292 11 16 2017 REV E ...

Страница 2: ... Torq Tronics 2 21 17 Additional Resources 26 Appendices A Serial Commands 27 B Calibration Charts 37 Owners Manual Torq Tronics 2 G a i n C o n t r o l o f Y o u r T o r q u e V e r i f i c a t i o n P r o g r a m N o w Sturtevant Richmont Direct 1 847 455 8677 U S Toll Free 800 877 1347 www srtorque com Safety FIRST To avoid possible injury always follow these following precautions Wear safety g...

Страница 3: ... Key J Units Key K Peak Torque Key L Test Point Key M Transducer N Unit Capacity Sticker O Mounting Holes P Transducer Hex Q 3 Way Power Switch Rocker R AC Power position S Off Position T Battery Power Position U RS 232 Port V 6 Volt screw on power adapter port W Back plate A B C E F G M N P Q L R S T U V K J H I O D Functionality Legend W 11 16 2017 REV E Document Page 3 of 39 ...

Страница 4: ...d Face Protection Z87 1 is available from the American National Standards Institute Inc 11 West 42nd Street New York NY 10036 Hearing protection is recommended in high noise areas of 85 dBA or greater The opera tion of other tools and equipment in the area reflective surfaces process noises and resonant structures can substantially contribute to and increase the noise level in the area Exces sive ...

Страница 5: ...ion Torque Reaction 11 15 2013 REV D Document Page 5 of 39 tion measures including annual audiograms and training in the use and fit of hearing protection devices may be necessary For additional information on hearing protection refer to CFR 1910 95 Occupational Noise Exposure and American National Stan dards Institute ANSI S12 6 Hearing Protectors Torq Tronics 2 Digital Torque Testers should be s...

Страница 6: ...ANTY 3 6 Connect the universal ROHS compliant AC DC power supply adapter 6 volt 3 amp rated to 100 to 200 volts 50 to 60 Hz at the male end of the Connector that screws on tester to ensure power tool testing does not cause the power source to come loose 3 7 Use the RS 232 port located near the 3 way rocker power switch to connect to serial print ers or computers A USB port adapter is supplied with...

Страница 7: ...bat tery as long as it is a AA NiMH rechargeable battery The quick charge battery recharger unit is available for from Sturtevant Richmont Contact customer service at customerser vice srtorque com to order Please pay attention to battery orientation as reverse loading of NiMH rechargeable batteries also has damaging effects on these units Because this unit tests power tools we have made the batter...

Страница 8: ...records are complete in that the display provides all information except the date and time The display shows the record number the test mode the result the target torque value the minimum and maximum range for the test and the units of measure The bottom left hand side of the display shows OK or NG depending on the test result which is based on the established torque target range and the percent o...

Страница 9: ...beled Low Power both are on the upper left hand side of the label above the display screen 5 2 2 Green indicates the measurement is within target specifications 5 2 3 Solid Red indicates measurement is outside of target specification 5 2 4 Blinking Red during a zero offset indicates the transducer offset is greater than 0 25 of rated transducer capacity 5 2 5 Constant blinking red indicates the tr...

Страница 10: ...a value on Display without saving or printing 5 3 4 1 Note Exception in Track mode this key will send the current torque record out the RS232 port 5 3 5 Menu enters and exits the menu used to enable or disable the memory function and print or clear on board torque data records 5 3 5 1 Using the UP arrow key the operator can enable memory 5 3 5 2 Pressing the Zero button disables the memory 5 3 5 3...

Страница 11: ...at preset value Preparation for Testing 6 1 Move the 3 position Power Switch from Off to On or to Battery as needed 6 2 Allow the tester to complete the internal start up process This takes about 20 seconds 6 2 1 At the end of startup process the tester will return to its last state of operation 6 2 1 1 Unit of Measure selected 6 2 1 2 Mode of operation selected and filter is applicable 6 2 1 3 To...

Страница 12: ...at least 3 times prior to testing Once the tester is warmed up and has been exercised you can test for hours if you like 8 1 4 Selecting the proper mode for testing is important Please use the following All click wrenches initial peak mode All beam dial digital and cam over wrenches peak mode Torque screwdrivers use peak mode Power tools use power tool mode and select the appropriate filter 8 1 5 ...

Страница 13: ...perator to clear the memory by using the serial command CL CR LF This returns the message DONE CL LF upon task completion 8 5 4 The unit holds 999 records If the records are not cleared after the 999th test the unit will start to overwrite the subsequent records The records will retain their numbering sequence but the data from the original test 001 will be replaced by the data from test 1000 8 6 ...

Страница 14: ...al functioning 8 6 5 Each type of wrench has it s own built in level of accuracy Typically manual torque screwdrivers have accuracy of 6 Other wrenches may have an accuracy of 2 To accommodate each type of wrench during testing and to establish a minimum and maximum torque range for the test the test range can be set The default accuracy toler ance range is 4 Owners Manual Torq Tronics 2 Sturtevan...

Страница 15: ...ired 10 How To Test a Beam Dial or Cam Over Torque Wrench 10 1 Select peak mode of testing by pressing PEAK TORQUE and the UP ARROW key Then press the PEAK TORQUE key again 10 2 Select the units of measure for the tool by pressing the UNITS key and the UP ARROW until you find your unit of measure Then press the UNITS key again 10 3 To set the TEST POINT press the TEST POINT button Six digits are s...

Страница 16: ...ng 11 8 NEVER TEST IMPACT TOOLS ON Torq Tronics 2 12 How to Test Digital Torque Wrenches 12 1 Power up the digital tool and allow it to boot up 12 2 Engage the torque wrench to the tester 12 3 Slowly apply force to the grip of the wrench until the wrench displays the torque test point To obtain an accurate reading make sure the pressure is applied perpendicular to the drive square do not push in o...

Страница 17: ...y function was set to ON during the over capacity event overload infor mation is stored in memory 13 6 Over capacity information is stored in a non erasable memory location inside the unit It is stored in non erasable memory whether the memory function was set to on or off Non erasable memory cannot be erased 13 7 If the unit memory was set to on and a worker tries to erase the memory in an effort...

Страница 18: ... tests reveal the unit may have been compromised please return it to Sturtevant Richmont for any required repair recalibration and recertification 14 14 1 Always use NiMH rechargeable batteries and keep the polarity correct 14 2 NEVER mix battery brands types ages as this can damage the unit 14 3 When cleaning the unit NEVER use a spray bottle to apply cleaning solutions Extra cleaning solution ma...

Страница 19: ... and allow unit to acclimate over night or for a minimum of 12 hours prior to beginning test 15 5 2 Attach transducer to torque Tester and turn on the power Allow tester and transducer to warm up for 10 minutes in Track Mode Check if any zero offset rolling or drifting occurs If any defects are found notify laboratory manager 15 5 3 Bolt unit onto calibration fixture Torque bolts to the specificat...

Страница 20: ...nics 2 Owners Manual Owners Manual Torq Tronics 2 Sturtevant Richmont Direct 1 847 455 8677 U S Toll Free 800 877 1347 www srtorque com 11 16 2017 REV E Document Page 20 of 39 This page intentionally left blank ...

Страница 21: ...of 70 of full scale to the Transducer in the direction of torque to be measured Let the weights settle and then record the results Repeat this step 3 times 15 5 11 Use appropriate calibration arm and deadweights from chart to apply torque load of 100 of full scale to the Transducer in the direction of torque to be measured Let the weights settle and then record the results Repeat this step 3 times...

Страница 22: ...nimum of 12 hours prior to beginning test 16 4 2 Bolt unit onto calibration fixture Torque bolts to the specification below with torque wrench Grade 8 Class 10 9 are required Transducer Capacity Bolt size Torque Up to 300 in lb 10 32 8 in lb min 960 7200 in lb 5 16 75 in lb min 16 4 3 Connect Earth Ground strap to unit under test 16 4 4 Turn on the tester Allow the electronics to warm up for a min...

Страница 23: ... and imparting as little motion to the weights as possible Wait for the arm to completely stop moving then press the CLEAR or DOWN key on the unit Observe acknowledgement of the 20 clockwise calibration point 16 4 22 Press the MENU or UP key to move to the next test point 16 4 23 Again hang the weight platform hook and the appropriate weights 30 found in the Calibration Chart on the calibration ar...

Страница 24: ...ittle motion to the weights as possible Wait for the arm to completely stop moving then press the CLEAR or DOWN key on the unit Observe acknowledgement of the 90 clockwise calibration point 16 4 36 Hang the calibration point 100 weights as found in the Calibration Chart on the arm gently Wait for the arm to completely stop moving then press the CLEAR or DOWN key on the unit Observe acknowledgement...

Страница 25: ...ently and imparting as little motion to the weights as possible Wait for the arm to completely stop moving then press the CLEAR or DOWN key on the unit Observe acknowledgement of the 60 counter clockwise calibration point 16 4 58 Press the MENU or UP key to move to the next test point 16 4 59 Again hang the weight platform hook and the appropriate weights 70 found in the Calibration Chart on the c...

Страница 26: ...provided for your convenience and to assist you in making a software program selection HyperTerminal HyperTerminal offers a free trial download and then costs apply for purchase For more information about HyperTerminal please follow this link http www hilgraeve com hyperterminal PuTTY PuTTY is a free open software but it may not be legal where encryption is an issue Please verify any legal issues ...

Страница 27: ...29 A 5 2 Commands available only when Calibration mode is on 30 A 5 3 Commands available only when Diagnostic mode is on 30 A 6 Commands available at all times 31 A 6 1 3 Setup how and what the Torque Print string shall print out 31 A 6 1 4 Retrieve U S time date clock 32 A 6 1 5 Set U S time date clock type 32 A 6 1 6 Retrieve European time date clock 32 A 6 1 7 Set European time date clock type ...

Страница 28: ...led by PDate Time PUDFormat _Controlled by PMax _Controlled by PMin _controlled by PUserString _controlled by PSerial Num _Controlled by PFieldSep _Controlled by PNumRec _Controlled by POkNg _controlled bt PMode _Controlled by PUnit _Controlled by PActTor _Controlled by PSine Owners Manual Torq Tronics 2 Sturtevant Richmont Direct 1 847 455 8677 Toll Free 800 877 1347 www srtorque com Print string...

Страница 29: ...Enter ASCII Carriage return Line Feed A 5 1 5 Enter Calibration Mode type CM Enter Returns message CalOn CR LF A 5 1 6 Exit calibration mode and unlock the keypad type CMD Enter Returns message CalOff CR LF A 5 1 7 Toggles the Enter exit state of Diagnostic mode type D Enter Depending on the state returns DiaOn CR LF or DiaOff CR LF A 5 1 8 Enter Diagnostic mode Type D1 Enter Returns message DiaOn...

Страница 30: ... xxxxxxxx is the eight digit serial number of transducer This field is eight charac ters long and must lead with a 0 Example 00001234 CR LF A 5 2 5 Set the user string for the tester Up to 16 characters long Example Type CMPTester1234567890 Enter Or Example Type CM Tester1234567890 Enter Returns CR LF A 5 2 6 Set the user string for the transducer Up to 16 characters long Type CMWTest Station 1 En...

Страница 31: ...o exceptions to this rule PUSFormat and PFieldSep use 1 to designate other changes as noted To view the current Print message control flags Type TX Enter Returns TX Fourteen Ascii bytes CR LF valid ascii bytes range 0x30 to 0x31 First transmitted byte after TX PSine PSine 0 Print sine or PActTor 0 Print Actual torque PUnit 0 Print unit of measure PMode 0 Print Mode of operation POkNg 0 Print Ok or...

Страница 32: ...Returns the message DONE CR LF upon completion A 6 1 10 Show the last calibration date format MMDDYYYY type CM9 Enter Returns message Example 05262011 CR LF A 6 1 11 Show the next calibration date format MMDDYYYY type CM Enter Returns message Example 05262012 CR LF A 6 1 12 Show tester serial number This is eight characters long type CM Enter Example 01234567 CR LF A 6 1 13 Show transducer serial ...

Страница 33: ... points 100 to 0 1 07673 1 07570 1 07505 1 07507 1 07492 1 07392 1 07442 1 07226 1 06994 1 06895 Ccw 55C0 59ED 5E20 6246 6671 6AA5 6ED6 7305 7735 7B66 7F9E Tester Ccw ADC calibration points 100 to 0 1 07573 1 07537 1 07568 1 07421 1 07309 1 07332 1 07292 1 07160 1 06944 1 06402 Last Cal 10082012 Tester last calibration date Next Cal 10082013 Tester next suggested calibration date A 6 1 20 Show the...

Страница 34: ...ow the code version message Type V Enter Example Returns v1 00T CR LF A 6 1 29 Make only English units of measure available Type YE Enter Example Returns 01 CR LF A 6 1 30 Make only SI metric units of measure available Type YS Enter Example Returns 02 CR LF A6 1 31 Make only Metric units of measure available Type YJ Enter Example Returns 03 CR LF A6 1 32 Make all units of measure available Type YA...

Страница 35: ...age Clear CR LF when process is completed Note all torque strings will report in TTM 2 format until the tester is rebooted A 6 2 3 U CR LF Show the current unit of measure Returns one of the following In oz CR LF In lb CR LF Ft lb CR LF cNm CR LF dNm CR LF Nm CR LF c mkg CR LF mkg CR LF Note all torque strings will report in TTM 2 format until the tester is rebooted A 6 2 4 Change unit of measure ...

Страница 36: ...Torq Tronics 2 Owners Manual Appendix A Serial Commands 11 16 2017 REVE Document Page 36 of 39 ...

Страница 37: ...4 Lbs 60 60 6 1Lb Platform 5 Lbs 70 70 7 1Lb Platform 5 Lbs 1 Lbs 80 80 8 1Lb Platform 5 Lbs 2 Lbs 90 90 9 1Lb Platform 5 Lbs 3 Lbs 100 100 10 1Lb Platform 5 Lbs 4 Lbs Owners Manual Torq Tronics 2 Sturtevant Richmont Direct 1 847 455 8677 Toll Free 800 877 1347 www srtorque com Torque Conversion Formulas inch grams Multiplier Result 249085 milli Newton metres 0249085 centi Newton metres 00249085 d...

Страница 38: ...Lb Platform 5 Lbs 2 Lbs 50 40 10 1Lb Platform 5 Lbs 4 Lbs 60 48 12 1Lb Platform 10 Lbs 1 Lbs 70 56 14 1Lb Platform 10 Lbs 3 Lbs 80 64 16 1Lb Platform 10 Lbs 5 Lbs 90 72 18 1Lb Platform 10 Lbs 5 Lbs 2 Lbs 100 80 20 1Lb Platform 10 Lbs 5 Lbs 4 Lbs Capacity in FT Lb Scale Nominal Wgt Lbs Weights to use Arm FT 150 10 15 3 75 1Lb Platform 2 Lbs 8 Oz 4 Oz 4 20 30 7 5 5Lb Platform 2 Lbs 8 Oz 30 45 11 25 ...

Страница 39: ...orm 20 Lbs 20 Lb 5 Lb 90 225 56 25 5Lb Platform 50 Lbs 1Lb 4 Oz 100 250 62 5 5Lb Platform 50 Lbs 5 Lb 2Lb 8 Oz Capacity in FT Lb Scale Nominal Wgt Lbs Weights to use Arm FT 600 10 60 15 5Lb Platform 10 Lbs 4 20 120 30 5Lb Platform 20 Lbs 5 Lbs 30 180 45 5Lb Platform 20 Lbs 20 Lb 40 240 60 5Lb Platform 50 Lb 5 Lb 50 300 75 5Lb Platform 50 Lbs 20 Lb 60 360 90 5Lb Platform 50 Lbs 20 Lb 10 Lb 5 Lb 70 ...

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