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3

Standards and guidelines

•  VBG 4 Unfallverhütungsvorschriften Elektrische 

   Anlagen und Betriebsmittel

•  VBG 37 Unfallverhütungsvorschrift Bauarbeiten

•  VBG 74 Leitern und Tritte

•  ZVDH, Regelwerk

•  LBO’s Landesbauordnungen der Bundesländer

•  DIN 18299 Allgemeine Regelung für Bauarbeiten 

   jeder Art

•  DIN 18334 Zimmer- und Holzbauarbeiten

•  DIN EN 12828:2013-04 Heizungsanlagen in Gebäuden

•  DIN 18338 Dachdeckungs- und 

   Dachabdichtungsarbeiten

•  DIN 18339 Klempnerarbeiten

•  DIN 18351 Fassadenarbeiten

•  DIN 18360 Metallbauarbeiten, Schlosserarbeiten

•  DIN 18381 Gas-, Wasser- und Abwasser- 

   installationsanlagen

•  DIN 18451 Gerüstarbeiten

•  DIN DIN 1055 – Einwirkungen auf Tragwerke - Teil 2:    

   Bodenkenngrößen

•  DIN EN 1991  Einwirkungen auf Tragwerke Teil 1-7

•  DIN 4708 Teil 3 Zentrale Brauchwasser-   

 

   erwärmungsanlagen

•  DIN 4102 Brandverhalten von Baustoffen und  

 

   Bauteilen

•  DIN 4109 Schallschutz im Hochbau

•  DIN EN 516 Einrichtungen zum Betreten des Daches

•  EN 517 Sicherheitsdachhaken

•  DIN  4753  Teil  1  Wassererwärmer  und  Wassererwär

-

mungsanlagen für Trink- und Betriebswasser; Anforde-

rungen, Kennzeichnung, Ausrüstung und Prüfung

Teil  2:  Sonnenheizungsanlagen  mit  organischen  Wär

-

meträgern; Anforderungen an die sicherheitstechnische 

Ausrüstung

•  DIN  VDE  0100-510  Errichten  von  Starkstromanlagen    

mit    Nennspannungen  bis  1000  V;  Allgemeine  Bestim

-

mungen

•  DIN VDE 0100-737 Errichten von Niederspannungsanla

-

gen - Feuchte und nasse Bereiche und Räume und  An-

lagen im Freien

•  DIN EN 62305-1; VDE 0185-305 Blitzschutz

•  DIN VDE 0105-100 Betrieb von elektrischen Anlagen

  DIN EN 12976: Thermische Sol

aranlagen und ihre Bau-

teile (vorgefertigte Anlagen)

•  DIN EN

 12977: Thermische S

olaranlagen und ihre Bau-

teile (kundenspezifisch gefertigte Anlagen)

  DIN 1988: Technische Regeln für Trinkwasser-Installation

Notes prior to the installation start

The installation and initial operation must be carried out by 

an expert who is responsible for the correct installation and 

operation.

Before installing and putting the collectors into service, please 

inform about the local engineer standards and regulations.

Components of the collectors can reach temperatures of more 

than 200 °C, there is a danger of burning and scalding!

Furthermore it has to be checked whether there are any load 

sources in the area of the collector field which may produce 

chemically aggressive mediums. In condensate dissolved 

acids and bases may cause permanent damage to the 

collector components.

Throughout the installation of a solar collector, you directly 

intervene into an existing roof cladding. Different roof 

coverings such as tile, shingles or slate require additional 

measures as a security against the ingress of mousture 

due to rain or snow - especially in case of extended and 

occupied top floors or in case of insufficient roof pitches 

(concerning the covering).

The standards and guidelines applied at the installation location of the collectors have to be considered in the latest release.

Safety regulations, instructions 

and guidelines

Содержание FKF 200

Страница 1: ...Assembly instructions Solar collectors FKF 200 240 270 Roof integrated installation...

Страница 2: ...he FKA series are marked with the environmental label RAL UZ 73 folar solar collectors Blauer Engel The STI GmbH is obliged to take back the products which are marked with the environmental label RAL...

Страница 3: ...e Bereiche und R ume und An lagen im Freien DIN EN 62305 1 VDE 0185 305 Blitzschutz DIN VDE 0105 100 Betrieb von elektrischen Anlagen DIN EN 12976 Thermische Solaranlagen und ihre Bau teile vorgeferti...

Страница 4: ...tegration of the installation according to the regulations and for the compliance with safety regulations The operator of the installation is responsible for its opera tion according to the regulatio...

Страница 5: ...he following tools are needed for the assembly of the collectors Cordless screwdriver Angle grinder Pencil Drill Saw Chalk box Knife Folding yardstick Hammer Securing devices protec tive equipment Roo...

Страница 6: ...eat a heat transfer medium This glycol water mixture gives off the heat to a storage via a heat exchanger The obtained energy can be used for water heating and heating support Sectional model 1 Alumin...

Страница 7: ...th 1 777 mm 2 100 mm 2 400 mm 1 200 mm 1 200 mm 1 200 mm Width 1 200 mm 1 200 mm 1 200 mm 1 777 mm 2 100 mm 2 400 mm Height 115 mm 115 mm 115 mm 115 mm 115 mm 115 mm Test pressure 10 bar 10 bar 10 bar...

Страница 8: ...section across a collector field Vertical section across a collector field In case of multi row installations the collectors will always be mounted on joint on top of each other The lip collector cov...

Страница 9: ...87 9 707 Number of rows 1 2 3 4 5 6 7 8 Field height in mm 2 340 4 680 7 020 9 360 11 700 14 040 16 380 18 720 270 H Number of collectors 1 2 3 4 5 6 7 8 Field width in mm 2 340 4 733 7 126 9 519 11 9...

Страница 10: ...Connection BF blue A or B C or D Close unused connections with caps Installations with seven up to 15 collectors in one row Connection bottom left top right BF C F B Connection top left bottom right B...

Страница 11: ...9 15 cm Collector field sectional drawing An adjustment of the sheet edging or of the ridge sheet on site is possible upon request Single row collector field Multi row collector field Vertical cross...

Страница 12: ...sembly sequence or Single row collector field Multi row collector field When assembling mulit row collector fields the collectors which are located one above the other will be mounted first of all Aft...

Страница 13: ...equence or In case of multi row installations the collectors have to be mounted adjoining The lip collector covering of the top collector is set over the lower collector The lip collector covering of...

Страница 14: ...subsequently be able to assemble the intermediate sheets without any problems the lip collector covering of the lowest collector has to be cutted out at the respective parts For the assembly of the i...

Страница 15: ...will be enabled Assembly of the intermediate plates The assembly of the collectors will be described in the following The assembly of the intermediate plates is described on page 37 When assembling t...

Страница 16: ...chnical rules of the attachment point is moved Collektor type measure A measure B measure C for each add row FKF 200 V 2 08 m minimum 20 cm 9 15 cm measure A 1 82 m FKF 240 V 2 33 m minimum 20 cm 9 15...

Страница 17: ...ayed down the hydraulical collector connector must be mounted at the concisely overhanging collector connection 1300002 collector connection set hydraulical Insert the hydraulical collector connerctor...

Страница 18: ...ully pushed until the hydraulic collector connectors engage into the collector connection The collector connection plates provided ensure the correct distance of the collectors It is importend to ensu...

Страница 19: ...h three collector connection plates 1400103 collector connection set roof integrated 2014 1910101 tool set 2014 It must be ensured that the collector connection plates don t lie under a hydraulic conn...

Страница 20: ...14 1910101 tool set 2014 Fastening plates After having placed the last collector it has to be fixed with the outer fastening plates at three points This procedure will be repeated for every single sol...

Страница 21: ...The measurement deviation of the recorded temperature is 2 K compared with the medium temperature Assembly of the probe Every collector is equipped with a sheath for the positioning of a temperature s...

Страница 22: ...etely mounted air eliminator with extension 1310208 Air eliminator set with extension pipe compl with caps The required connection dimension f r the mentioned collector connections has to be calculate...

Страница 23: ...tion Elbow collecting pipe connection T double collecting pipe connection Elbow collecting pipe connection T double collecting pipe connection T double collecting pipe connection Hydraulic connection...

Страница 24: ...llector connection 22 mm for soldered fittings or clamping ring joints Smart Lock System Collector connection hydraulic compensator which connects two collectors and compensates thermal dilations Smar...

Страница 25: ...ssary that neither brass slivers nor copper slivers will be brought into the hyraulic system The solar collector has to be a closed system Additional air inlet from outside has to be avoided mandatori...

Страница 26: ...components will be slided onto the pipe ends according to the drawing alongside Please pay attention that the pipe will be pushed all the way through the clinching ring into the fitting Fasten the scr...

Страница 27: ...e assembly of the plate set starts definitively with the left eaves sheet The following eaves sheets must be pushed on the left into the respective previously mounted eaves sheet Push the eaves sheet...

Страница 28: ...fter clicking and aligning the left eaves sheet fix it with the three supplied glands in the pre punched holes 1910001 tool set Where the lateral sheet has an overhang fixate the eaves sheet with a na...

Страница 29: ...h the attached sealing screws in the collector frame Therefor use the pre punched holes in the eaves sheet Eaves sheet extension or eaves sheet right When mounting more than two collectors in one row...

Страница 30: ...xample slate shingle or Prefa can be installed to support the eave plate can be installed an additional lath under the eave plate Flat roof tiles with a maximum of 15mm profiling where the grooved rol...

Страница 31: ...recisely with the lip collector covering When assembling the distance metal sheets please pay attention to the waterflow from the upper to the lower distance metal sheet top bottom To avoid injury it...

Страница 32: ...aves sheet on the top or below In case of vertical collectors use two lateral sheets per row left and right In case of horizontal collectors use one lateral sheets per row left and right Start the ass...

Страница 33: ...extra protection and are not supposed to be mounted on or directly around the covering of the lateral sheet Pay attention that the lateral sheet is flush with the bent edge of the eaves sheet and that...

Страница 34: ...r the sealing lip entire length Assembly lateral sheet Align the upper lateral sheet in that way that the seam is flush with the upper collector end Bend up the lateral sheet on the upper end accordin...

Страница 35: ...the measures in the table above If there is no lath on the rest of the support sheets install one additionally Assembly dimensions support sheet ridge sheet connection bottom part Fix the support shee...

Страница 36: ...er the sealing lip Ensure that the support sheets are not slipping during the assembly Completely mounted ridge sheet left Pay attention that the ridge sheet engages completely audibly over the EPDM p...

Страница 37: ...and that the lateral connection is pushed over the lateral sheet Insert the next ridge sheet in the previous one Proceed in the same way with every following collector The last collector in a row has...

Страница 38: ...directly next to the seam Ensure that the ground sheet is dry dust and dirt free during the whole application Depending on the type of roof covering the application of the sealing wedges may not be n...

Страница 39: ...90 L h 28 x 1 5 28 x 1 5 35 x 1 5 35 x 1 5 Pipe dimension of the con necting pipe Recommended pipe dimension of the connecting pipe Length of pipe F BF Number of collectors up to 10 m from 10 m to 15...

Страница 40: ...22 x 1 22 x 1 22 x 1 22 x 1 7 coll 462 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 8 coll 528 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 9 coll 594 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 10 coll 660 L h 28...

Страница 41: ...ry to make sure that the back flow temperature is never lower than the ambient tem perature If necessary take appropriate measures e g increase of back flow temperature to at least 30 C Regular inspec...

Страница 42: ...sis Date of commissioning Remarks Heat transfer medium Date of assembly General system checkpoints Maximum temperature Temperature difference Setting value Control value Type Programme tick accordingl...

Страница 43: ...43 Initial operation Schematic drawing of the system construction and piping scheme...

Страница 44: ...44 Initial operation Schematic drawing of the system construction and piping scheme...

Страница 45: ...45 Notes Initial operation...

Страница 46: ...46 Notes Initial operation...

Страница 47: ...zed changes on the collectors and the accessories There is no guarantee or warranty due to optical or technical reduction or defects on the collector resulting from external influences forasmuch as th...

Страница 48: ...yright 2017 Version 03 2017 STI Solar Technologie International GmbH Seiferitzer Allee 14 08393 Meerane GERMANY Tel 49 03764 795610 Fax 49 03764 7956115 E Mail info sti solar de Homepage www sti solar...

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