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Status 

Pro

–  

µLine F1 User Manual

5

NOTES ON SAFETY

10 SETTINGS FOR MEASUREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.1 Selecting Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.2 Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.3 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10.4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.5 Meteo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.6 WiMeteo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10.7 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.8 Extension Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.9 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.10 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

11 TECHNICAL DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

12 PRODUCTS AND SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Caution!

•

   Do not look into the beam directly

•

   Do not point the beam at other people

•

   Adhere to common safety regulations and/or house rules. In doubt, 

     please refer to an authorized person

•

   Do not operate in moist or in-closed humid conditions

•

   Avoid direct sunlight and other possible heat sources

•

   Moisture and extreme heat may damage the device

1 Notes on Safety

1.1 Laser Protection Class

All laser transmitters from Status Pro emit a light source under 1.0 mW of output. This puts
the device within the Laser Protection Class 2, a classification considered safe by IEC
60825. Nonetheless, some safety precautions should be met:

Содержание BG 840300

Страница 1: ...Precision Laser Interferometer User Manual Another fine solution by BA 1075 E ...

Страница 2: ... you see fit Please be aware that here at Status Pro we are constantly improving our products To make sure you are reading the up to date manual please go to www statuspro de and download the most recent version 1 NOTES ON SAFETY 5 1 1 Laser Protection Class 5 1 2 Standards 6 1 3 Information on Batteries Accumulators 6 1 4 Cleaning 7 1 5 Service Maintenance 7 1 6 Calibration 8 1 7 Disclaimer 8 2 I...

Страница 3: ...4 8 Fine Tuning the Software 30 6 5 Placing the temperature sensors 31 7 MEASURING ACCURACY IN POSITION 32 7 1 Vibration optional 32 7 2 Configuring Accuracy of Measurement in Position 32 7 2 1 Basics 32 7 2 2 Selecting the Method of Measurement 33 7 2 3 Automatic Point Detection 35 7 2 4 Creating a Data File 36 7 2 5 Creating a CNC Program 36 8 PERFORMING MEASUREMENT OF ACCURACY IN POSITION 38 8 ...

Страница 4: ...ding Straightness Measurement and Angular Detection 59 9 3 8 Precautions concerning Measurement with Angular Detecting Optics 61 9 4 Measuring a Rotary Axle as to its Properties in Positioning 62 9 5 Measuring the Velocity along an Axis 62 9 5 1 Aligning the Optics 62 9 5 2 Conducting measurement 62 9 6 Measuring the Dynamic Properties of the Axis 63 9 6 1 Basics 63 9 6 2 Selecting the right Optic...

Страница 5: ...ly Do not point the beam at other people Adhere to common safety regulations and or house rules In doubt please refer to an authorized person Do not operate in moist or in closed humid conditions Avoid direct sunlight and other possible heat sources Moisture and extreme heat may damage the device 1 Notes on Safety 1 1 Laser Protection Class All laser transmitters from Status Pro emit a light sourc...

Страница 6: ...e char ger provided to charge the batteries and adhere to charging times Accumulators can be charged on average 1000 times before full capacity diminishes noticeably Please replace when battery life increasingly become shorter Notes on Handling Do not drop the device or expose it to heavy shocks The delicate mecha nism and optics could be damaged and cause erratic measuring results Do not touch ro...

Страница 7: ... are invariably subject to wear Opening it on own accord without authorized supervision will fortify the warranty In case of a fault please always contact our service team Please also use the original case for transportati on and remove any moisture before storing in a dry place Contact us by using our Repair Calibration form at www statuspro de userfiles pdf Service FORM_RepairCalibration_1032_E ...

Страница 8: ...re where applicable In other words your device is not just fixed but undergoes fundamental refurbishment with enhancements It comes back more than new with a dated seal for the next inspection You can find our repair calibration form at www statuspro de userfiles pdf Service FORM_RepairCalibration_1032_E pdf 1 7 Disclaimer Status Pro GmbH is not responsible for damages made due to mishandling of t...

Страница 9: ...ically designed to measure positioning By way of a patented method it can also achieve excellent results in straightness too Because the μLine F1 works with two frequencies it is compatible with modern operating systems and has been tested on Windows NT 2000 XP 7 8 and Win 10 Visual read out complies with ISO DIS 230 PN 93 M55580 regarding reports and diagrams Results in stati stics comply with IS...

Страница 10: ... the program Connect the laser to your PC via USB Please allow Windows to detect the device and install drivers if necessary Alert after the USB device is found Alert after driver is installed You can now run the program by clicking the following symbol 3 1 System requirements Windows NT XP Vista 7 8 10 Pentium IV processor with 1GHz SVGA graphic chip with a resolution of 800x600 ppi or more USB 2...

Страница 11: ... Sets may vary according to whichever system package you have ordered All necessary components are included in the standard package Additional components come with more advanced sets Please check with your delivery order Laser interferometer BG 840200 4 Components Adapter BT 840220 Temperature sensors BT 840290 Interferometer element IL1 BT 840270 Reflector element RL1 BT 840280 ...

Страница 12: ...BT 840400 with adapter block HB1 BT 840405 Software SW 840200 The interferometer element IL1 and reflector element RL1 can be mounted on the switch magnet fixtures They can be connected either directly to the arm or by extension using attachment rods included The temperature sensors are powered by a battery which can be replaced by opening the top outer flap and then opening the inner battery comp...

Страница 13: ...also make align ment with the optics easier later If a connection via Bluetooth is not possi ble or simply not desired please use the USB cable provided to connect the inter ferometer with your PC You can start measurement by remote control provided the automatic measure ment recording feature is switched off The remote control is powered by a replaceable button cell battery which can be taken out...

Страница 14: ...essary facility If not a plug play Bluetooth dongle can be acquired for easy money 5 3 Object of Measurement This interferometer is best for measuring position along the linear axes of machine tools Depending on the nature of the task you want to perform you may need to make access to all sides of the machine Only an authorized person should operate the machine during measurement Also provide spac...

Страница 15: ...nts of measurement along the axis 6 2 Switching on the System Components Connect the interferometer to a power source with the power cable Switch it on by pressing the power button on the top for about 3 seconds see fig 1 Fig 1 Power button interferometer LED Status Red Plugged in switched off Bright red Plugged in error in firmware contact service Amber green low System boot phase 1 Bright amber ...

Страница 16: ...ndow select your device by highlighting it blue in the list see fig 3 red arrow If there are more than one devices listed check the serial no You will find it on the back of the laser Click the connect button to continue After loading a few seconds you will see the main menu fig 4 Fig 2 HPI Desktop icon Fig 4 Main menu Fig 3 Start menu for connection ...

Страница 17: ...tick the variable you would like to measure Alternatively you can set these values manually The LT sensor measures the surrounding conditions in the air humidity temperature and pressure The sensors T1 T2 T3 detect the temperature of the material they are ultimately connected to The icons show battery charge and the signal strength for each sensor respectively They automatically power up and conne...

Страница 18: ...for correct compensation in tem perature make sure to select the right material in the drop down field for the termal expansion coefficient in the case of machine tools this is usually steel At the bottom of the menu you can see the status panel The following table explains the individual bars Fig 9 Parameters Bar Status Fix No connection to interferometer Restart interferometer Select connect in ...

Страница 19: ...n needed No rotary encoder detected Check if rotary encoder is switch on Rotary encoder found but connection error Double click bar to reconnect Rotary encoder connected No intervention needed 6 4 Aligning the Interferometer and Optics 6 4 1 Basics in Conducting Measurement Figure 10 shows a systematic depiction of how the system should be set up The interfer ometer should point along the entire l...

Страница 20: ...ng the Interferometer for Alignment Fig 11 shows the adjusting screws for the interferometer s slide underneath the laser head Use these to adjust the angle of the laser beam in relation to the axis Please note that the sliding frame is limited for the correction of angle The same applies to the tilting knob controlling tilt at the front of the laser head Because of these physical limitations we r...

Страница 21: ... on the mounting adapter for the interferometer fig 12 Procedure for horizontal alignment Move tripod horizontally to the reference axis Use the fine adjust on the interferometer s mounting adapter fig 12 Procedure for tilt alignment Manually arrange the angle of the pivot tilt coarse pivot in fig 12 on the mounting and fasten Fine tune with screws and knob on the interferometer s slide if need be...

Страница 22: ... rough rule of thumb To get a good approxi mation you can insert a sheet of paper between beam and axis at two distant points along the axis see fig 13 a1 and a2 Do not turn the adjusting screws for this coarse align ment The laser head has a build in inclinometer a digital spirit level In the software in section Measurement in the display menu tick the box at laser head to display the data Note t...

Страница 23: ...lement to the axis of traverse guideway bearing way rail column etc In order to align along the entire length of the axis in one fell swoop start at the beginning of the traverse close to the laser and gradually progress away form it Adjust the reflector so that it hits the white target in the middle as shown in fig 16 Use the fixtures as described in section 4 2 Move the reflector along the axis ...

Страница 24: ...e interferometer needs to be adjusted parallel to the axis see 6 4 2 or the reflector needs adjusting Do one thing at a time never adjust source and receiver in con cession without running along the axis first Repeat the procedure until you get near to the target at all points along the axis Helpful in this procedure is to adjust the interferometer in its parallel position to the axis when the ref...

Страница 25: ...ces the error in angle but does not eliminate it completely For the whole length of the axis a tedious procedure of repeat ing alignment as described in 6 4 4 can be conducted stage for stage To reduce time and effort the tilt can be used to overcompensate the lack of angle in anticipation of the course of the axis Axis of Measurement Interferometer RL1 1 2 Obstacle Axis of Measurement Interferome...

Страница 26: ... Is the error countered for then either the reflector element needs to be adjusted or the interferometer needs to be moved parallel to the axis Fig 22 shows the interferometer shifted parallel to the axis Axis of Measurement Interferometer RL1 1 2 Obstacle Fig 21 Angle error reduction with overcompensation Axis of Measurement Interferometer RL1 1 2 Obstacle Fig 22 Alignment completed by compensati...

Страница 27: ...ram on the IL1 shows how the laser beam enters and leaves the unit The light source enters to the top left is partially deflected through the unit and leaves at the bottom left The rest of the beam is emitted at the top right reflected back by the reflector element out side and enters to the bottom right It joins the deflected beam traveling back to the interferometer to the bottom left Where spac...

Страница 28: ...e It should stay fixed during measurement preferably not subject to vibration caused by running the reflector along the axis Ideally the axis of measurement should be perfectly horizontal to the ground its on In such cases use the inclinometer on the IL1 to adjust level Fig 26 shows where the laser beam should hit the lens red spot Once established open the lens by turn ing it 90 the targets shoul...

Страница 29: ...meter In order to align the interferometer element and distinguish between the two beams block the passage of light between the IL1 and RL1 as shown in fig 27 You can now adjust the IL1 until it reflects back onto the target as shown in fig 28 RL 1 IL 1 Fig 27 Obstruction between the two optics Fig 28 Alignment of the Interferometer ...

Страница 30: ...system software Fig 29 Second laser dot reflected by the RL1 out of line 6 4 8 Fine Tuning the Software Turn the lens 90 on the interferometer as shown in fig 30 The button on the top of the interfero meter should light up green detecting both laser beams If not check the setup again In the software application tick adjustment under measurement in the display menu The pro gram will now generate a ...

Страница 31: ...nterfero meter until the point ranges from 0µm to approx 500µm along the axis Alignment is now complete Do not waste time trying to get perfectly near the reference point if it diverges 500µm on a meter of axis Pythagoras theorem tells us that the error in position equals that to a mere 0 13 in µm 6 5 Placing the temperature sensors Put the temperature sensors on the axis of measurement They are e...

Страница 32: ...heck the impact it has on measurement To do this we need to measure any change in distance between the IL1 and RL1 In the main menu of the software select Vibration see fig 33 Under section Display select Distance and Single under Measurement Type Choose 4 sec for the duration and 0 sec for the averaging value in the drop down fields as shown in fig 34 Click Start to initiate After measurement is ...

Страница 33: ...ual ization Close this to continue In section Point capture select either automatic or manual for accuracy in measuring position To per form the former certain criteria need to be fulfilled More in the next chapter In the section Point you can choose between gen erating a value automatically or whether to use a particular real value recorded in a list More in the next chapter Determining position ...

Страница 34: ... accordingly the rest will be calculated automatical ly Fig 37 shows an exem plified measurement of one meter axis divided into 10 measuring points with an interval every 100mm After setting the parameters and clicking calculate the points show up in the list accordingly You can now press Apply to close the window and continue Fig 38 shows some additional options that can be ticked They are deacti...

Страница 35: ...ts position due to strain This can be accounted for by setting Vibration less than to a specific value Automatic point detection occurs respective of this value likewise Point cap ture after sets a time limit to when the point is recorded after measurement These parameters help to eliminate false measurement due to interference caused by vibration The longer a measurement takes the less impact vib...

Страница 36: ...f return as shown in fig 41 The program is set to repeat this trajectory according to the number set in Cycles in series see 7 2 2 You can generate a CNC course of action by selecting generate CNC path in the top bar of the program under File which can be fed into the CNC unit of the machine see fig 42 The following window that opens allows you to set the parameters select the same method and No o...

Страница 37: ...oller is selected see fig 43 save the program and feed into the control unit on the machine Of course the machine can be operated manually as well The operator must be careful to traverse all the points along the axis as outlined Close the CNC programing window to continue Fig 42 Generating a CNC trajectory plan for the control unit on the machine tool Fig 43 Selecting the machine controller ...

Страница 38: ...oint allow enough time for the point to be captured by the system to guarantee a accurate measurement You can see the current status in the software and check with the control unit on the machine When a measuring point is successfully logged in the system a message will appear see fig 44 The order of phase is as follows Positioning Axis within window frame according to parame ters set in 7 2 3 and...

Страница 39: ... to the bottom right you can see the rel ative inversion measured in blue Fig 46 Example of data measured 8 2 Saving Data Once measurement is com plete you should save the results Go to File and Save as in the top task bar of the program Fig 45 shows the window in which you can enter general details at the time of measurement Click apply choose where to save in the pop up window and confirm with s...

Страница 40: ...olerance for that machine The Parameters button displays and hides the values for each point selected in the graph By activating the appropriate boxes filter the type of plot you want You can see a preview of the print out by clicking the pre view button Fig 47 Selecting norm and machine type for reporting 8 4 Creating CNC Error Compensation After a successful measuring in the positioning of the a...

Страница 41: ... measurement in position in which measurement must be interrupted by points as described previously a dynamic measurement in displacement can also be achieved in which measurement is conducted with constant velocity This has the advan tage that the points do not have to be programmed into the CNC control panel but are col lected at a much higher resolution instead of say 20 points along an axis of...

Страница 42: ...e open the dynamic positioning menu in the main menu highlighted in fig 50 Fig 50 Dynamic measurement in the main menu You will see the plotting screen where the dynamic measurement in displacement is dis played as shown in fig 51 Fig 51 Dynamic measurement display PERFORMING MEASUREMENT ...

Страница 43: ...nd stop for 3 seconds 2 Then run it back incrementally 2mm and stop for another 3sec This point is automati cally recognised by the software and zeroed 3 Now run the receiver to the end of the axis measurement in one constant push and stop for 3sec Try not to exceed a max velocity of 3000mm per min or 2 per sec 4 Taper off the 2mm at this end and wait 3 seconds 5 Now run it back incrementally 2mm ...

Страница 44: ... Fig 52 Setting CNC trajectory in the software under File Here you can set the parameters for the CNC file in the CNC generator fig 53 Fig 53 An example of the CNC generator First select machine type blue box then enter parameters this time without point capture red box and click generate green Below in yellow select between preview print and save PERFORMING MEASUREMENT ...

Страница 45: ...ce this is done the machine will start measurement as programmed in the CNC generator in the µLine software see above If you did not select the cycles specifically the program will conduct the measurement 3 times by default before stopping PERFORMING MEASUREMENT The blue highlighted box in fig 53 shows the options for selecting the data format The red box highlights the axis start and finish point...

Страница 46: ...t Fig 55 An example of measurement in the display Click Report to save the data in a report highlighted red in the bottom left corner see fig 56 A new window will appear in which you can edit and comment on the specifics of the measurement Fig 56 Creating a report after conducting measurement results PERFORMING MEASUREMENT ...

Страница 47: ...enu you can create a CNC compensation file as shown in fig 57 Fig 57 Creating a CNC compensation file If this menu point is shaded out then you will need to save the data to the program cache This menu option only becomes active if a measurement is actually on file in the software The following window will appear fig 58 Fig 58 CNC compensation editor PERFORMING MEASUREMENT ...

Страница 48: ...owing points are explained as highlighted in fig 59 Start and finish points are determined automatically by the system only those points passed through with constant speed are considered Select the no of points to be considered for compensation under Point no red box PERFORMING MEASUREMENT ...

Страница 49: ... in fig 61 Fig 60 Options in the main menu Fig 61 The other hidden three options in the main menu Choose the data format and machine control type in the drop down fields green box A reference point can be located at a specific point in the yellow box This point is set to zero for further calculations Click Update blue box to save these settings in the program You can preview print or save the file...

Страница 50: ... 7 1 Dynamic Measures dynamic features of the axis 9 6 Flatness Measure the flatness of a surface 9 7 Paralellism Measure parallelism between two axis 9 8 Squareness Measure level by right angles 9 9 Configuration Configure settings for measurement 10 Exit Exits program 9 2 Measuring Straightness with Standard Optics 9 2 1 Basics For a measurement in straightness the interferometer needs to be abs...

Страница 51: ...vide for a calm homogeneous environ ment Drafts heat and vibrations can have a detrimental effect on results Fig 64 The Configuration menu 9 2 2 Selecting Optics A measurement in linearity can be carried out many different ways In the straightness menu choose the right method for the system you are using see fig 63 for an example The other options use different optics Further explanation would go ...

Страница 52: ...g a measurement of a point should take The results are then averaged for that period Simply ignore Parameters in point capture because we recommend to select the points manually see below Click Apply to apply The menu window will disappear 9 2 4 Conducting measurement To choose manual point capture go to Measurement in the top task bar and select Manual point capture As said above we recommend thi...

Страница 53: ...gram will now ask you to move the reflector to the first point of mea surement Usually this is also the first point of measurement on the axis Click Point capture to record a measurement at this point When the capture button is activated a green bar indicting progress in measurement should appear The program will start processing calculations once the word averaging appears in the bar The bar will...

Страница 54: ...y the same source deviation along the axis can be measured Laser Head IK1 RK1 Fig 70 Cross sketch of the double deflection of the laser beam 9 3 Measuring Straightness with Angular Detection Optics 9 3 1 Additional Components A measurement in straight ness can be greatly improved by using a double system of semi transparent optics In terms of setup simply replace the interferometer element IL1 and...

Страница 55: ...he IK1 interfering Run the reflector to the end of the axis and adjust the laser on its adjusting frame so that the beam hits the target again Repeat this process for all measuring points along the axis The laser is parallel once the beam hits the target along the axis see fig 71 You can now adjust the IK1 between laser and RK1 by setting the targets horizontally and aligning them to the beam Once...

Страница 56: ...t adapter until the crosses are approx cen tered in the middle of the diagram Run the RK1 to the end of the axis If the shift is still greater than 500µm adjust the angle on the interferometer After successfully aligning the system click Menu to return to the main menu 9 3 3 Adjusting Optics to each other By turning the IK1 laterally at the point of fixture you can adjust the line of the laser bea...

Страница 57: ...the option in which the RK1 moves away from the IK1 as high lighted in fig 73 The other two options are simply for cases where the setup does not allow any other movement Underneath set the distance between the measuring points Make sure to be as accurate as possible as this value is important for an accurate measurement Click the arrow to continue In Edit select Configuration in the top task bar ...

Страница 58: ...ue button on the remote con trol When done select stop Depending on your settings in the series of cycles you may need to put the RK1 back at the beginning of the axis Once in position click the Reset position so that the system knows a new cycle has started Repeat the above as many times as set in Cycles in series When the program comes to an end a diagram with all the measurements will appear au...

Страница 59: ...n all the points along the axis is established by measur ing a sequence of angles along it Any dif ference in height between the adjacent points is then determined by integrals in µm m for the whole length of the axis Example If the reflector is moved exactly every 100mm for a length of 1m and a dis crepancy of 20µm is measured for that distance in angle then the inclination for the distance betwe...

Страница 60: ...each step needs to be added to the next Our example above would present these results Inclination for 100mm 2µm Inclination for 200mm 2µm 2 5µm 4 5µm Inclination for 300mm 4 5µm 2 8µm 7 3µm etc For our values in fig 76 this means a continuous addition as shown in fig 77 These values are now the real difference in height for each point measured The gap between each point integral can be quite arbit...

Страница 61: ... is measured for a more automated pro cedure 9 3 8 Precautions concerning Measurement with Angular Detecting Optics Tilt detection varies with each passage of movement For instance as seen with a linear guide the angles of each point measured on it will shift incrementally If no displacement occurs i e no movement along the axis is performed the system will re create a parable for that point inste...

Страница 62: ...em is now ready to measure movement along the axis Once the desired distance is covered with the reflector press the stop button in the software Fig 78 Alert showing the program is ready to start measurement 9 5 Measuring the Velocity along an Axis 9 5 1 Aligning the Optics Follow section 6 4 on how to align the interferometer and the system elements 9 4 Measuring a Rotary Axle as to its Propertie...

Страница 63: ...he Display section of the dynamic menu set up the standard IL1 and RL1 optics for the first three options distance velocity and acceleration as described in 6 4 Accordingly set up the RL1 and RK1 for an angular measurement in tilt as described in 9 3 Fig 80 Display types for type of detection 9 6 Measuring the Dynamic Properties of the Axis 9 6 1 Basics To identify the characteristics of the axis ...

Страница 64: ...rmine the measurement of speed in motion For example if set to 0s the maximum frequency available is 50kHz if set to 0 1s the maxi mum is 50Hz at 1s it is 5Hz etc Choose the Sample Rate accordingly for the level of frequency See also section 9 6 1 above Also please bear in mind that the scanning rate capture of points must be at least twice the amount as that of the frequency used to measure veloc...

Страница 65: ... this technique yields very precise results but is also very laborious The interferometer and optic elements need to be set up multiple times This time consuming setup can be greatly shortened by using two additional reflectors or flat mirrors By using these additional mirrors the interferometer and the interferometer element IK1 do not need to be set up again Fig 82 shows the IK1 and RK1 with two...

Страница 66: ... the Flatness tab see fig 83 Choose where to save the measuring results in the top field either by using the default URL or clicking Browse The two buttons in the method of measurement sec tion signify how surface measurement in flatness is constructed from various linear mea surements Should you choose Grid for example you will need to determine how many vertical and horizontal lines you want to ...

Страница 67: ...epeat for axis no 7 and 5 accordingly without moving the interferometer Data in vertical direction height should be the same at points where the axes cross each other To do this the distance between these points must be measured and the number of measurements must be even for each axis when applying this particular method Start measurement by clicking the New button Choose the same configuration a...

Страница 68: ... the axis is complete click Back to return to the sub menu Click Measurement and select the next axis As already mentioned depending on whether you are using mirrors or not the interferometer need not be re aligned to the next axis Set up the optic elements for the next axis you want to measure and repeat until all axes are measured Fig 87 Measuring flatness with the angular tilt optics two swivel...

Страница 69: ...review or Print to export the measurements in straightness The program will generate a three dimensional diagram of the surface measured Keep the left button on your mouse clicked and move it to shift the perspective of the plane around its own pivoted centre Underneath in blue is the difference in elevation between minimum and maximum mea sured values Beside it the overall average difference is g...

Страница 70: ...ptions The following table lists the tabs and where to find their description Fig 88 Tabs in the configuration menu Tab Function Section Interface Connection to the interferometer 11 2 General General settings 11 3 Parameter Field for entering parameters 11 4 Meteo Settings for environmental conditions 11 5 WiMeteo Connection panel to the environmental sensors 11 6 9 9 Measuring Squareness Perpend...

Страница 71: ... Straightness Configuration panel for measurement in straightness 10 2 3 Velocity Configuration panel for measurement in velocity 10 5 2 Vibration Dynamic Configuration panel for measurement in vibration and dynamics 10 6 4 Flatness Configuration panel for measurement in flatness 10 7 2 Rotary Configuration panel for measurement in positioning rotating axles Statistics Maintenance relevant statist...

Страница 72: ...t it and click the Reconnect button After a few seconds a warning will tell you whether the connection was success ful or not 10 3 General Fig 90 shows the tab General highlighted in the configuration menu Choose the settings by activating the desired button Under Inter ferometer resolution choose the degree of resolution you need Normal will display the measuring results at 1 10µm High will dis p...

Страница 73: ...uld be Fig 92 Configuring the environmental sensors in the Meteo tab 10 4 Parameters Fig 91 shows the tab Parameters highlighted in the configuration menu Here the parameters for the optic elements can be set Warning Change these values only when you are using other optics than the ones described here and know for sure their parameters In Logo path you can integrate an 480 x 150 image of the setti...

Страница 74: ...the measurement parame ters 10 6 WiMeteo Depending on your software version you may have an extra tab for connecting the sen sors Otherwise it is integrated into the Meteo tab on the right Here you can add sensors to the running system or reconnect after an involuntary discon nection Click WiMeteo reconnect to perform a manual connection with the interferometer Fig 93 Connecting the temperature se...

Страница 75: ...of the given device in the sec tion below You will need the following extras Extension Cable EX1 Further description of how to operate the extras would exceed the scope of this manual Fig 95 Pin outputs on the extension connector 10 7 Firmware update In the tab Firmware update you can reprogram the interferometer s pro gramming as shown in fig 94 Please do not perform an update without consult ing...

Страница 76: ... for info on software version and interferometer model 10 9 Statistics Fig 96 shows the configura tion menu opened on the Statistics tab This panel shows informa tion on aggregated opera tion time and when to send in the device and sensors for re calibration The laser should be checked every 20 000 hours of operation Fig 96 Data on operation time and service check ...

Страница 77: ... temp 0 40 C Humidity 0 90 non condensing PC interface USB 2 0 or Bluetooth Velocity range 0 to 7m s MTBF 20 000 hrs Weight 1 5kg Dimensions 60 x 60 x 245mm Compensation unit laser head Air temperature range 0 40 C Accuracy 0 1 C Air pressure range 920 1060hPa Accuracy 1hPa Humidity range 10 90 Accuracy 5 Material temp range 0 40 C Accuracy 0 05 C Batteries Sensors LS 14250 3 6 V 1200 mAh Art No B...

Страница 78: ...tatus Pro contributes to the great advancement being made in measuring technology today Through tight partnership with our service team and distributors worldwide we are not only able to develop practical solutions for machine manufacturers but for providers and quality control manage ment as well In most cases our clients opt for an all in one solution favoring a package set which comes with on l...

Страница 79: ...Status Pro µLine F1 User Manual 79 NOTES ...

Страница 80: ...esign D 44229 Dortmund Copyright 2019 Status Pro Maschinenmesstechnik GmbH This brochure or parts thereof may not be copied or reproduced in any other way without prior approval by Status Pro GmbH Technical correctness and completeness remain reserved and may be subject to changes without prior information Information about mistakes this brochure may contain will be welcome at any time Distributor...

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