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Spirax Sarco CSM-C, Инструкция по установке и обслуживанию

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3.696.5275.210

3

Installation, Operation and Maintenance Manual

Spirax Sarco Clean Steam Generators

(CSM-C Series - Compact)

Contents 

Page

Indices

3 

Safety Information 

4 

Responsibility

8

Information 

8

Controls 

9 

Construction 

9 

Nameplates 

10 

Insulation 

10 

Heat Exchanger 

10 

Components 

11 

Warranty Information 

11

General Notes and Warnings 

11

Product Features and Specifications 

13 

Installation, Transporting and

Unpacking the Unit 

13

Local Requirements 

13 

Examining the Unit 

13 

Mounting the Unit 

14 

Preliminary Procedures 

14 

Connecting the Feed Water Source

and Generated Clean Steam Outlet 

14

Feed Water Supply 

14 

Generated Clean Steam Outlet 

15

Ancillary Service 

16 

Connecting the Primary Supply 

16 

Connecting the Condensate

Return Line 

17 

Piping the Safety Valve to Vent

and Drain 

17 

Connecting Electro-Pneumatically

Activated Controls 

18 

Connecting the Drain / Bottom

Blowdown Line 

18 

Main Power Supply 

20 

Grounding the Cabinet 

20 

Installing Power Input Lines

20 

Installation Completion

21

Commissioning 

21

Commissioning Procedure

21

Shutdown Operating Procedures

22

Contents 

Page

Emergency Shutdown Procedure

22 

Daily Operation - Steam Generator 

22 

Bottom Blowdown 

22 

Water Quality 

23

Feed Water 

24

Water Temperature in 

Pre-Heating/Degassing Tank 

25

Water Level in 

Pre-Heating/Degassing Tank 

25

Clean Steam Pressure 

25

Fault Finding Procedure 

26

Maintenance 

30

Power Connections - Rewiring

30

Pneumatic (Instrument Air)

Connections - Refitting 

30

Heat Exchanger Coil and Gaskets 

30 

Inlet, Outlet and Condensate /

Water Return Line and Manual

Shutoff Valves - Replacement

32

Pressure Gauge

(Primary Supply) - Replacement 

33

Traps (Main and Auxiliary) -

Replacement

34

Strainer - Inspection and Replacement 

35

Clean Steam Components 

36

Pressure Safety Switch 

36

Steam Pressure Transmitter 

38

Pressure Safety Valve (Generator) 

39

Pressure Gauge

39

Level Measurement 

40

Clean Feed Water Pump 

41

Piston Valves 

43

Actuator PN9000 Series

44

Modulating Control Valve

45

Electric Pneumatic Positioner

46

Control Cabinet 

47

Recommended Maintenance Schedule

48

Parts List 

49

Appendix A - Bolt Torque Procedure 

50

Содержание CSM-C

Страница 1: ...86 05 CH Issue 4 CSM C Steam to Steam CompactCleanSteamGenerator Management Installation and Maintenance Instructions HTM 2031 approved The PED Directive 97 23 EC is repealed and replaced by the new P...

Страница 2: ...urezza La ghisa un materiale fragile in caso di caduta accidentale il prodotto in ghisa non pi utilizzabile Per informazioni pi dettagliate consultare il manuale d istruzioni del prodotto Rimuovere la...

Страница 3: ...d ariete Prevention of water hammer Scarico condensa nelle linee vapore Steam trapping on steam mains Intervalli di 30 50 m intervals Pendenza Gradient 1 100 Vapore Steam Gruppo di scarico Trap set Co...

Страница 4: ...ducts or re assembling after maintenance Evitare l eccessivo serraggio Utilizzare le coppie di serraggio raccomandate Do not over tighten Use correct torque figures Per garantire l uniformit del caric...

Страница 5: ...rom the bellows manufacturer Guide Guides Distanza breve Short distance Punto di fissaggio Fixing point Movimento assiale Axial movement Distanza media Medium distance Tiranti limitatori Limit rods Pi...

Страница 6: ...3 696 5275 210 2...

Страница 7: ...g Power Input Lines 20 Installation Completion 21 Commissioning 21 Commissioning Procedure 21 Shutdown Operating Procedures 22 Contents Page Emergency Shutdown Procedure 22 Daily Operation Steam Gener...

Страница 8: ...spiratory system Referring to the Installation and Maintenance Instructions name plate and Technical Information Sheet check that the product is suitable for the intended use application The products...

Страница 9: ...ammable materials substances hazardous to health extremes of temperature Hazardous environment around the product Consider explosion risk areas lack of oxygen e g tanks pits dangerous gases extremes o...

Страница 10: ...to work All work must be carried out or be supervised by a suitably competent person Installation and operating personnel should be trained in the correct use of the product according to the Installat...

Страница 11: ...ther rubbish and consign it to a landfill site Viton Waste parts can be landfilled when in compliance with National and Local regulations Parts can be incinerated but a scrubber must be used to remove...

Страница 12: ...the Compact Series Steam Generators only in the supply of a full clean steam package will Spirax Sarco assume responsibility for the unit and the clean steam produced Alternately Spirax Sarco will on...

Страница 13: ...o the exterior of the pressure vessel and individual specification tags on pressure related components and controls for design specifications and maximum pressure for the unit Controls Spirax Sarco St...

Страница 14: ...U Bundle heat exchanger is manufactured with stainless steel AISI 316L tubesheet the connection piece used to mount the U bundle in the generator body is also constructed from AISI 316L Nameplates A...

Страница 15: ...and 500 mm above the unit It should be located on a level surface no more than one half degree of slope capable of supporting the total weight of the unit when filled to capacity The unit should be mo...

Страница 16: ...2 If the unit has been in operation allow the clean steam and water in the tank as well as all components and surfaces outlet steam lines energy source inlet lines etc to cool 3 Ensure that all power...

Страница 17: ...uck placing the forks on the underside of the frame structure in a central position thus evenly distributing the units weight and providing a stable balanced load refer to Fig 3 If crated when shipped...

Страница 18: ...with drawings that indicate the location and specifications for each connection that must be made In addition the drawings indicate the flow direction of both the steam and primary supply Connecting t...

Страница 19: ...ould be installed downstream on the generated clean steam line for isolation purposes in case the unit must be disconnected from the system The shutoff valve should be in the closed position and remai...

Страница 20: ...x Sarco Connecting the Primary Supply Steam Possible injury or death Assure that a manual shutoff valve is installed upstream in the steam line energy source and that it is functioning properly If any...

Страница 21: ...ated from the system The condensate shutoff valve will prevent back flow of condensate if the line is disconnected Piping the Safety Valve to Vent and drain All Spirax Sarco Compact Steam Generators a...

Страница 22: ...ined in the Installation Manual for the component for specific piping instructions Note For all pneumatic connections the use and or type of joint compound or sealer on the joint should be determined...

Страница 23: ...3 696 5275 210 19 Note Blowdown connection should be performed in accordance to local codes accepted practices or the requirements of the installing contractor Fig 10 Blowdown...

Страница 24: ...the nameplate voltage and frequency Attention unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Note if the environmental conditions bri...

Страница 25: ...ondensate Pre Commissioning Inspection 4 Check all joints within the generator are tight 5 Note Orientation of the feedtank level transducer should be horizontal 6 Check the Electrical connections 7 C...

Страница 26: ...y or in the unlikely event of a malfunction within the Clean Steam Generator 1 Press Remote Stop Button either on front panel or remote location 2 Close plant steam supply isolation valve 3 Close clea...

Страница 27: ...k must be recirculated The feedwater will be recirculated to minimise stagnant water within the system and to assist in the removal of non condensable gases Water within the feedtank should be maintai...

Страница 28: ...ller will feed water to the generator when the level falls under the setpoint level and will stop feeding when the water level reaches the set point The level controller also has a low water alarm pos...

Страница 29: ...er sends the 0 10 V signal equivalent to 0 100 mbar range to PLC control unit which elaborates it and consequently transmits the ON OFF control signal to the piston control valve on the feed water lin...

Страница 30: ...e is correct Check that PAV solenoid valve is energised Operate manual override on solenoid valve to check operation of valve Manually operate valve via tank synoptic screen on controller Water level...

Страница 31: ...Isolate plant steam supply and inspect valve seat for damage see appropriate instruction manual Steam supply pressure exceeds maximum differential pressure of valve Check plant steam supply pressure...

Страница 32: ...uction manual Water level transducer is damaged and giving a false reading Replace level transducer See page 40 of this manual Steam from a second generator is back feeding into generator shell and co...

Страница 33: ...Service Department Controller Touch Screen is blank and does not respond when touched Power has failed Check electrical power is on Contact Spirax Sarco Service Department Generator is unable to main...

Страница 34: ...d controls or junction boxes follow the steps listed below The combination of electricity steam and water can pose a very dangerous situation Turn off disconnect all electric power before attempting a...

Страница 35: ...es 1 Follow the shutdown procedure page 22 to take the unit off line before attempting to remove and inspect the heat exchanger coil 2 Ensure that the primary supply condensate water return line feed...

Страница 36: ...uired final torque loading all bolts at each step before proceeding to the next step e Use rotational tightening until all bolts are stable at final torque level A minimum of two 2 rotations is usuall...

Страница 37: ...Primary Supply Replacement Fig 19 If the pressure gauge for the energy source does not function correctly and must be replaced follow the procedures outlined below The combination of electricity steam...

Страница 38: ...can differ between units Refere to the drawing supplied with the unit to identify the location of the traps on the unit 3 Carefully break the joint on the inlet side and drain condensate line of the...

Страница 39: ...Reference the drawing supplied with the unit to identify the location of the strainers on the unit 3 Carefully break the line connections on the inlet and outlet side of both strainers 4 Remove and ex...

Страница 40: ...on operation and maintenance procedures The combination of electricity steam and water can pose a very dangerous situation Turn off disconnect all electric power before attempting any maintenance proc...

Страница 41: ...rained and that all components and surfaces have cooled 3 Carefully Disconnect the wires leading from to the control cabinet 4 Loosening the connections until the pressure probe can be removed 5 Exami...

Страница 42: ...er before attempting any maintenance procedure 1 Follow the shutdown procedure to take the unit off line before attempting to replace the steam pressure transmitter 2 Ensure that the primary supply co...

Страница 43: ...s documentation local codes or accepted contractor practices as to the use of joint compound or sealer at the connections 5 Reconnect the vent line leading from the pressure safety valve to atmospher...

Страница 44: ...res The combination of electricity steam and water can pose a very dangerous situation Turn off disconnect all electric power before attempting any maintenance procedures 1 Follow the shutdown procedu...

Страница 45: ...the pump must be removed for inspection adjustment or replacement follow the steps detailed below Clean steam and primary source steam or superheated water present situations that can be very dangerou...

Страница 46: ...orrect positioning For the exact procedure for examination refer to the Spirax Sarco manual information included with the unit 8 To install a new pump align with the feed lines and start the fittings...

Страница 47: ...t the valve 2 Ensure that the primary supply condensate water return line feed water inlet and clean steam outlet have been shut off that the pressure has been bled from both the steam and primary sup...

Страница 48: ...ation Turn off disconnect all electric power before attempting any maintenance procedures The PN9000 series pneumatic actuators and variants are maintenance free To ensure satisfactory operation it is...

Страница 49: ...ections and flange bolts for tightness With valves having high temperature graphite packed gland seals the gland nut should be tightened by approximately of a turn taking care not to over tighten as t...

Страница 50: ...l electric power before attempting any maintenance procedures Maintenance document ref IM P343 16 In normal working conditions bleed the air filter regulator on the supply air line daily by holding th...

Страница 51: ...oning and it is not possible to identify the fault the unit must be replaced To replace the unit please follow the procedure outlined below Note The exact location and configuration of the solenoid sa...

Страница 52: ...spect steam inlet control valve Replace all seals and refit with new gaskets Check operation of EP5 Remove strip and inspect bottom blow down control valve Replace all seals and refit with new gaskets...

Страница 53: ...ng the replaceable parts for the unit refer to the original design specifications or contact Spirax Sarco Please have the unit s model and serial number available when contacting Spirax Sarco Replacea...

Страница 54: ...210 50 Appendix A Sequential Order 1 2 3 4 5 6 7 8 Rotational Order 1 5 3 7 2 6 4 8 Sequential Order 1 2 3 4 5 6 7 8 9 10 11 12 Rotational Order 1 5 9 3 7 11 2 6 10 4 8 12 8 bolts 12 bolts Bolt Torque...

Страница 55: ...10 11 12 13 14 15 16 Rotational Order 1 9 5 13 3 11 7 15 2 10 6 14 4 12 8 16 Sequential Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Rotational Order 1 13 5 17 9 3 15 7 19 11 2 14 6 18 10...

Страница 56: ...0362 49 17 1 Fax 0362 49 17 307 REPAIR Please contact our nearest Branch Office or Agent or directly Spirax Sarco S r l Via per Cinisello 18 20834 Nova Milanese MB ITALY Tel 39 362 82 22 LOSS OF GUAR...

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